march312011-10q.htm
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
(Mark one)
x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended March 31, 2011
¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the Transition Period From ____ to ____
Commission file number: 33-60032
Buckeye Technologies Inc.
(Exact name of registrant as specified in its charter)
Delaware
(State or other jurisdiction of incorporation)
IRS — Employer Identification No. 62-1518973
1001 Tillman Street, Memphis, TN 38112 901-320-8100
(Address of principal executive offices) (Zip Code) (Registrant’s telephone number, including area code)
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See the definitions of “accelerated filer,” “large accelerated filer,” and “smaller reporting company” in Rule 12b-2 of the Exchange Act. (Check one).
Large accelerated filer ¨
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Accelerated filer x
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Non-accelerated filer ¨
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Smaller reporting company ¨
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Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
As of May 4, 2011, there were outstanding 39,891,557 Common Shares of the Registrant.
INDEX
BUCKEYE TECHNOLOGIES INC.
ITEM
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PAGE
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PART I - FINANCIAL INFORMATION
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1.
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Financial Statements:
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Condensed Consolidated Statements of Operations for the Three and Nine Months Ended March 31, 2011 and 2010
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3
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Condensed Consolidated Balance Sheets as of March 31, 2011 and June 30, 2010
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4
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Condensed Consolidated Statements of Cash Flows for the Nine Months Ended March 31, 2011 and 2010
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5
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Notes to Condensed Consolidated Financial Statements
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6
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2.
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Management’s Discussion and Analysis of Financial Condition and Results of Operations
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17
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3.
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Quantitative and Qualitative Disclosures About Market Risk
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25
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4.
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Controls and Procedures
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25
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PART II - OTHER INFORMATION
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6.
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Exhibits
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25
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SIGNATURES
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26
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PART I - FINANCIAL INFORMATION
Item 1.
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Financial Statements
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BUCKEYE TECHNOLOGIES INC.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
(In thousands, except per share data)
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Three Months Ended
March 31
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Nine Months Ended
March 31
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2011
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2010
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2011
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2010
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Selling, research and administrative expenses
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Amortization of intangibles and other
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Alternative fuel mixture credits
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Net interest expense and amortization of debt costs
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Loss on early extinguishment of debt
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Loss on foreign exchange and other
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Income before income taxes
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Income tax (benefit) expense
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See accompanying notes.
BUCKEYE TECHNOLOGIES INC.
CONDENSED CONSOLIDATED BALANCE SHEETS
(In thousands)
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March 31
2011
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June 30
2010
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(Unaudited)
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Assets
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Current assets:
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Cash and cash equivalents
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Accounts receivable – net
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Income tax and alternative fuel mixture credits receivable
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Deferred income taxes and other
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Property, plant and equipment
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Less accumulated depreciation
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Property, plant and equipment – net
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Intellectual property and other, net
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Liabilities and stockholders’ equity
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Current portion of long-term debt
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Total current liabilities
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Accrued postretirement benefits
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Total liabilities and stockholders’ equity
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See accompanying notes.
BUCKEYE TECHNOLOGIES INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
(In thousands)
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Nine Months Ended
March 31
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2011
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2010
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Adjustments to reconcile net income to net cash provided by operating activities:
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Loss on early extinguishment of debt
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Noncurrent alternative fuel mixture credits refund payable
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Insurance proceeds applied to capital investments
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Stock based compensation expense
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Excess tax benefit from stock based compensation
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Changes in operating assets and liabilities:
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Income tax and alternative fuel mixture credits receivable
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Accounts payable and other current liabilities
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Net cash provided by operating activities
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Purchases of property, plant and equipment
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Proceeds from State of Florida grant
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Proceeds from insurance settlement related to capital investments
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Net cash used in investing activities
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Net borrowings under lines of credit
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Payments on long-term debt and other
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Payments for debt issuance costs
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Payments related to early extinguishment of debt
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Excess tax benefit from stock based compensation
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Net proceeds from sale of equity interests
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Net cash used in financing activities
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Effect of foreign currency rate fluctuations on cash
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Increase in cash and cash equivalents
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Cash and cash equivalents at beginning of period
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Cash and cash equivalents at end of period
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See accompanying notes.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(UNAUDITED)
(In thousands)
NOTE 1: BASIS OF PRESENTATION
Our accompanying unaudited condensed consolidated financial statements have been prepared in accordance with United States generally accepted accounting principles (“GAAP”) for interim financial information and with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by GAAP for complete financial statements. In the opinion of management, all adjustments (including normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the three and nine months ended March 31, 2011 are not necessarily indicative of the results that may be expected for the fiscal year ending June 30, 2011. All significant intercompany accounts and transactions have been eliminated in consolidation. For further information and a listing of our significant accounting policies, refer to the financial statements and notes thereto included in our Annual Report on Form 10-K/A for the year ended June 30, 2010, which was filed with the Securities and Exchange Commission (“SEC”) on February 24, 2011 (“Annual Report”). Except as otherwise specified, references to a year indicate our fiscal year ending on June 30 of the year referenced and comparisons are to the corresponding period of the prior year.
Translation adjustment
Management has determined that the local currency of our German, Canadian, and Brazilian subsidiaries is the functional currency, and accordingly, European euro, Canadian dollar, and Brazilian real denominated balance sheet accounts are translated into U.S. dollars at the rate of exchange in effect at the balance sheet date. Income and expense activity for the period is translated at the weighted average exchange rate during the period. Translation adjustments are included as a separate component of stockholders' equity.
Use of estimates
The preparation of the consolidated financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the amounts reported in the consolidated financial statements and accompanying notes. Actual results could differ from the estimates and assumptions used.
Changes in estimates are recognized in accordance with the accounting rules for the estimate, which is typically in the period when new information becomes available to management. Areas in which the nature of the estimate makes it reasonably possible that actual results could materially differ from amounts estimated include: impairment assessments on long-lived assets (including goodwill), allowance for doubtful accounts, inventory reserves, income tax liabilities and contingent liabilities.
Reclassifications
Certain prior period amounts have been reclassified to conform to current period classifications.
NOTE 2: SEGMENT INFORMATION
We report results for two segments, specialty fibers and nonwoven materials. The specialty fibers segment consists of our chemical cellulose, customized fibers and fluff pulp product lines which are cellulosic fibers based on both wood and cotton. The nonwovens materials segment consists of our airlaid plants and our converting plant. Management makes financial decisions and allocates resources based on the sales and operating income of each segment. We allocate selling, research, and administrative expenses to each segment and management uses the resulting operating income to measure the performance of the segments. The financial information attributed to these segments is included in the following tables:
Three Months Ended
March 31
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Specialty
Fibers
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Nonwoven
Materials
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Corporate
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Total
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Depreciation and amortization of
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Nine Months Ended
March 31
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Specialty
Fibers
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Nonwoven
Materials
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Corporate
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Total
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Depreciation and amortization of
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Management evaluates operating performance of the specialty fibers and nonwoven materials segments excluding amortization of intangibles, alternative fuel mixture credits, charges related to restructuring, unallocated at-risk compensation and unallocated stock-based compensation for executive officers and certain other employees. Therefore, the corporate column includes operating elements such as segment eliminations, amortization of intangibles, alternative fuel mixture credits, charges related to restructuring, unallocated at-risk compensation and unallocated stock-based compensation for executive officers and certain other employees. Corporate net sales represent the elimination of intersegment sales included in the specialty fibers reporting segment. We account for intersegment sales as if the sales were to third parties.
NOTE 3: RESTRUCTURING COSTS
During the second quarter of 2011, we completed the consolidation of all production at our Delta, British Columbia, Canada airlaid facility on the newer of the two machines at that site, which resulted in the elimination of 34 positions. The total cost of this program was $797 of which $136 remains to be paid.
During 2010, we implemented a restructuring program to sharpen our focus on key priorities which included restructuring our Ultra Fiber sales force, aligning capacity utilization with current market conditions at our Memphis Plant, and reducing selling, research and administrative expenses. As a result of this restructuring, 31 positions were eliminated and 8 employees were transferred from selling, research and administrative positions to management positions at our Foley Plant.
Restructuring expenses are included in “Restructuring costs” in our condensed consolidated statements of operations. The charges below reflect severance and employee benefits accrued over the retention period, relocation expenses and other miscellaneous expenses. Accrual balances are included in “Accrued expenses” in the balance sheet. The following table summarizes the expenses and accrual balances by reporting segment for the three months ended March 31, 2011.
2011 Restructuring Program
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Accrual Balance as of December 31, 2010
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Additional Charges
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Impact of Foreign Currency
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Payments
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Accrual Balance as of March 31, 2011
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Program Charges to Date
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Total Estimated Charges
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Severance and employee benefits
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Nonwoven materials
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$
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669
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$
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(124
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$
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9
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$
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(418
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$
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136
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$
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797
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$
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797
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2010 Restructuring Program
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Severance and employee benefits
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Corporate
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-
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-
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-
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-
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-
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1,310
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1,310
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Other miscellaneous expenses
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Specialty fibers
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171
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-
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-
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(28
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143
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1,213
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1,213
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Total All Programs
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$
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840
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$
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(124
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9
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$
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(446
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)
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$
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279
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$
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4,350
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$
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4,350
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NOTE 4: ALTERNATIVE FUEL MIXTURE CREDITS / CELLULOSIC BIOFUEL CREDITS
The U.S. Internal Revenue Code of 1986, as amended permitted a refundable excise tax credit (until December 31, 2009, when the credit expired) under certain circumstances for the production and use of alternative fuels and alternative fuel mixtures in lieu of fossil-based fuels (the “AFMC”) equal to $0.50 per gallon of alternative fuel contained in the mixture. We qualified for the AFMC because we produce liquid fuels derived from biomass, byproducts of our wood pulping process, and utilize those fuels to power our Foley Plant.
On March 19, 2009 the U.S. Internal Revenue Service (“IRS”) accepted our application to be registered as an alternative fuel mixer. We began producing and consuming alternative fuel mixtures on February 12, 2009. We recorded $4,762 and $77,677 in AFMC, which was net of expenses, in our consolidated statements of operations related to credits earned for the three and nine months ended March 31, 2010, respectively. We treated the credits received in cash as taxable income and the income tax credits as non-taxable income. The AFMCs are subject to audit by the IRS.
On July 9, 2010, the IRS Office of Chief Counsel released legal advice concluding that black liquor sold or used before January 1, 2010, qualifies for the cellulosic biofuel credit (“CBC”). Each gallon of black liquor produced by and used as a fuel by us in our business operations during calendar 2009 will qualify for the $1.01 non-refundable CBC. We received a cellulosic biofuel producer registration number which allowed us to amend the tax return for the year ended June 30, 2009 to claim CBC on black liquor produced and used in the business from January 1, 2009 until February 11, 2009 before we began mixing diesel with black liquor to qualify for the AFMC. For the nine months ended March 31, 2011, we recognized an income tax benefit in our consolidated statement of operations of $20,462 related to the CBC claimed for the period from January 1, 2009 to February 11, 2009.
We also received Form 637 CB Registration approval during the nine months ended March 31, 2011, which included additional guidance on converting AFMC for gallons of black liquor produced and used by us from February 12, 2009 through December 31, 2009, the time period that we mixed diesel with black liquor to claim AFMCs. For any gallon of fuel, the $0.50 AFMC may be exchanged for the $1.01 CBC by repaying the $0.50 credit, with interest, for any gallon of fuel for which the $0.50 credit was claimed and received by us. Our prior tax returns will have to be amended to claim the CBC.
Converting the $0.50 alternative fuel mixture credits/refunds to $1.01 CBC for all gallons of the black liquor mixed with diesel would produce an additional benefit of approximately $56,278, less interest paid to the IRS. Utilization of this additional benefit is dependent on cash tax liabilities subject to annual tax credit limitations on future taxable income for tax years ending June 30, 2011 through June 30, 2016 when the credit carryforward period would expire. We intend to amend our tax returns for 2009 and 2010, as necessary, to exchange the AFMC previously claimed during those years for the more advantageous CBC to the extent we believe the CBC can be utilized prior to expiration.
For the nine months ended March 31, 2011, we recognized $31,162 of income tax benefit in our consolidated statement of operations related to the expected incremental benefit from exchanging previously claimed AFMC for CBC based upon our expected ability to utilize the CBC prior to expiration. This amount is net of $1,490 of interest that would be owed the U.S. government for the use of funds from the date that the AFMC refunds, expected to be exchanged for CBC, were received to July 9, 2010 when the IRS ruled that these credits could be exchanged for CBC. We will continue to evaluate our ability to utilize the CBC and will amend our tax returns for fiscal years ended June 30, 2009 and June 30, 2010 in order to convert appropriate amounts of AFMC to CBC until such time that the statute of limitations expires for fiscal years ended June 30, 2009 and June 30, 2010. We may recognize up to an additional $23,626 of tax benefit (less interest related to additional AFMC exchanges) if future earnings forecasts project that we will be able to utilize CBC prior to the expiration of the credit carryforward period on June 30, 2016.
Estimating the amount of the CBC benefit recognized requires us to make assumptions and estimates about future taxable income affecting the realization of these tax benefits. The key assumptions in estimating future profitability relate to future selling prices and volumes, operating reliability, raw material, energy, chemical and freight costs, and various other projected economic factors as reflected in our internal planning models including interest cost and the impact of currency exchange rates. These models take into account recent sales and cost data as well as macroeconomic drivers including gross domestic product growth, customer demand and industry capacity. Other assumptions affecting estimates of future taxable income include; significant book-to-tax differences impacting future credit utilization, cost recovery of existing and future capital assets and the domestic manufacturing deduction. Our current forecasts of these book-to-tax differences are based on expected capital acquisitions and operating results. Significant changes to any of these key assumptions could have a material impact on the estimate of CBC utilization. As key factors in these models change in future periods, we will update our projections and revise the estimate of the CBC benefit expected to be utilized. Such changes to the estimate may be significant.
We have recorded an income tax liability of $57,850 related to the repayment of AFMC refunds to the U.S. government in exchange for CBC. The current portion of the liability is $16,706 and the noncurrent portion is $41,144. We forecast expected repayment of the liability annually in amounts needed to generate sufficient CBC to offset each respective year’s cash tax liability subject to annual tax credit limitations imposed by law. Based on our current forecasts, we anticipate the noncurrent liability to be paid during the period from fiscal year ending June 30, 2013 through fiscal year ending June 30, 2016. Interest related to this payable subsequent to July 9, 2010 is recognized as interest expense in the consolidated statement of operations and totaled approximately $600 and $1,750 for the three and nine months ended March 31, 2011, respectively.
NOTE 5: INVENTORIES
Inventories are valued at the lower of cost or market. The costs of manufactured cotton-based specialty fibers and costs for nonwoven raw materials are generally determined on the first-in, first-out basis. Other manufactured products and raw materials are generally valued on an average cost basis. Manufactured inventory costs include material, labor and manufacturing overhead. Slash pine timber, cotton fibers and chemicals are the principal raw materials used in the manufacture of our specialty fiber products. Fluff pulp is the principal raw material used in our nonwoven materials products. We take physical counts of inventories at least annually, and we review periodically the provision for potential losses from obsolete, excess or slow-moving inventories.
The components of inventory consist of the following as of the dates indicated:
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March 31,
2011
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June 30,
2010
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Storeroom and other supplies
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NOTE 6: LONG-TERM DEBT
The components of long-term debt consist of the following as of the dates indicated:
Components of long-term debt
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March 31,
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June 30,
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2011
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2010
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Less current portion of long-term debt
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Senior Notes
On October 1, 2010, we redeemed the remaining $140,000 of the 2013 notes using cash and borrowings on our revolving credit facility. During the three months ended December 31, 2010, we recorded a $3,649 loss related to the early extinguishment of this debt, which included a $1,984 premium paid to the note holders and $1,665 of unamortized deferred financing costs.
Revolving Credit Facility
On October 22, 2010, we entered into a Second Amended and Restated Credit Agreement (“credit facility”) which increased our maximum committed borrowing capacity to $300,000 and extended the maturity date of the facility to October 22, 2015. We used the proceeds from the credit facility to pay the outstanding balance on the former credit facility plus fees and expenses. The interest rate applicable to borrowings under the credit facility is the agent’s prime rate plus 0.75% to 1.75%, or a LIBOR-based rate ranging from LIBOR plus 1.75% to LIBOR plus 2.75%, based on a grid related to our leverage ratio. The initial interest rate on the credit facility is LIBOR plus 2.00%. The credit facility is secured by substantially all of our assets located in the United States. The costs for the issuance of this credit facility were $2,586 and are being amortized to interest expense using the effective interest method over the life of the facility.
The credit facility contains covenants customary for financing of this type. The financial covenants include: maximum total leverage ratio of consolidated total debt to consolidated earnings before interest, taxes, depreciation and amortization (“EBITDA”), and a minimum consolidated fixed charge coverage ratio. At March 31, 2011, we were in compliance with the financial covenants under the credit facility.
At March 31, 2011, we had $157,032 borrowing capacity under the credit facility. The commitment fee on the unused portion of the credit facility is 0.375% per annum.
NOTE 7: FAIR VALUE MEASUREMENTS
For certain of our financial instruments, including cash and cash equivalents, accounts receivable, and accounts payable, the carrying amounts approximate fair value due to their short maturities. The fair value of our long-term public debt is based on an average of the bid and offer prices. The fair value of the credit facility approximates its carrying value due to its variable interest rate. The carrying value and fair value of long-term debt at March 31, 2011 were both $136,570 and at June 30, 2010 were $237,332 and $241,007, respectively.
For the financial instruments disclosed below, fair value is determined at each balance sheet date using an income approach, which consists of a discounted cash flow model that takes into account the present value of future cash flows under the terms of the contracts using current market information as of the reporting date, such as prevailing interest rates and foreign currency spot and forward rates. The following table provides a summary of the inputs used to develop these estimates under the fair value hierarchy:
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Fair Value Measurements at March 31, 2011
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Total
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Quoted prices in active markets for identical assets
(Level 1)
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Significant other observable inputs
(Level 2)
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Significant unobservable inputs
(Level 3)
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NOTE 8: FINANCIAL DERIVATIVE INSTRUMENTS
As part of our risk management program, we use a variety of financial instruments such as foreign currency forwards and options, interest rate swaps, and natural gas contracts as cash flow hedges to mitigate risk. We do not hold or issue derivative financial instruments for trading purposes.
Foreign Currency Hedging
We periodically use hedging to address the risk associated with non-functional currency (primarily Brazilian real and European euro) financial statement exposures. Fluctuations in exchange rates can change our foreign currency equivalent revenue and hence our foreign currency earnings, as well as our net investment in foreign operations. When conditions warrant, our foreign subsidiaries hedge a portion of forecasted U.S. dollar denominated sales/receivables and/or a portion of our foreign currency net investment utilizing foreign exchange forward and option contracts. These contracts are designated as cash flow or net investment hedges and accounting for these hedge instruments requires that they be recorded on the balance sheet as either an asset or a liability measured at fair value as of the reporting date. The effective portion of the hedge gain or loss is reported as a component of accumulated other comprehensive income (loss) and subsequently reclassified into gain (loss) on exchange rates when the hedged exposure affects earnings. Any ineffective portions of related gains or losses are recorded in the statements of operations immediately. In the event the underlying forecasted transaction does not occur, or it becomes probable that it will not occur, we will reclassify the gain or loss on the related cash flow hedge from accumulated other comprehensive income (loss) to gain (loss) on exchange rates on our consolidated statement of operations.
Commodity Hedging
We have entered into contracts for the purchase or option to purchase natural gas at a fixed rate to manage the price risk associated with a portion of our forecasted purchases. The objective of these hedges is to provide supply assurance for contracted volumes at either a pre-determined or maximum price; provide a systemic method of purchasing commodities which enables us the opportunity to take advantage of forward price trends based on historical data; provide a methodology to bring price stability that will contribute to improved price forecasting and budgeting assumptions; and reduce the variability of cash flows associated with the purchase of natural gas at certain plants. These contracts are designated as cash flow hedges. As of June 30, 2010, we had contracts in place to purchase 125,000 MMBTUs of natural gas at various fixed prices through December 2010. As of March 31, 2011, we had options in place to purchase 1,080,000 MMBTUs of natural gas at prices ranging from $6 to $7 per MMBTU through November 2011.
Fair Value of Derivative Instruments
All cash flows associated with purchasing and selling derivatives are classified as operating cash flows in the unaudited condensed consolidated statements of cash flows. The following table presents the location of all assets and liabilities associated with our hedging instruments within the unaudited condensed consolidated balance sheets:
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Asset Derivatives
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Liability Derivatives
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Derivatives designated as hedging instruments
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Balance Sheet Location
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Fair Value at 3/31/11
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Fair Value at 6/30/10
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Fair Value at 3/31/11
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Fair Value at 6/30/10
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Total derivatives designated as hedging instruments
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The following tables present the impact of derivative instruments and their location within the unaudited condensed consolidated statements of operations:
Derivatives in Cash Flow Hedging Relationships:
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Amount of (Gain) Loss
Recognized in AOCI on
Derivative (Effective Portion)
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Amount of (Gain) Loss
Reclassified from AOCI into
Income (Effective Portion)(a)
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Amount of (Gain) Loss
Recognized in Income on
Derivatives (Ineffective Portion)
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Nine months ended
March 31,
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Nine months ended
March 31,
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Nine months ended
March 31,
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(a) Amounts related to natural gas contracts are included in cost of goods sold and amounts related to the currency hedge are
included in net interest expense and amortization of debt costs.
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Derivatives not Designated as Cash Flow Hedges:
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Nine months ended March 31,
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Classification of (gains) or losses
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Foreign exchange and other
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NOTE 9: INSURANCE RECOVERIES
On June 17, 2010, our Foley Plant experienced a failure on our utility provider’s incoming line that sent a voltage surge to most of our electrical components, resulting in losses of variable frequency drives and other electrical control components. This power failure caused an unplanned complete shutdown of the facility. Both production lines were returned to full production by June 23, 2010. In July, we experienced 27 hours of downtime on one of our production lines and 12 hours of downtime on our other production line when additional electrical control components damaged by the voltage surge failed. In December 2010, we reached an agreement with our insurance carrier that determined our loss to be $5,719, including business interruption and property damage. After satisfying our $2,000 deductible, we received a settlement of $3,719 which we recorded to cost of goods sold during the nine months ended March 31, 2011.
In September 2010, one of the turbine generators at our Foley Plant suffered a winding insulation failure and the entire plant lost power. We experienced approximately 19 hours of downtime on our production lines. In December 2010, we reached an agreement with our insurance carrier that determined our loss to be $2,353, including property damage and business interruption. We received a settlement of $353, net of our deductible, which we recorded to cost of goods sold during the nine months ended March 31, 2011.
NOTE 10: COMPREHENSIVE INCOME
The components of comprehensive income consist of the following:
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Three Months Ended
March 31
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Nine Months Ended
March 31
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2011
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2010
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2011
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2010
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Foreign currency translation adjustments – net
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Unrealized gains (losses) on hedging activities - net
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Comprehensive income, net of tax
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For the three and nine months ended March 31, 2011, the change in the foreign currency translation adjustment was due to fluctuations in the exchange rate of the U.S. dollar against the euro of $5,734 and $13,115, the Brazilian real of $1,267 and $4,106 and the Canadian dollar of $1,405 and $4,086, respectively.
For the three and nine months ended March 31, 2010, the change in the foreign currency translation adjustment was due to fluctuations in the exchange rate of the U.S. dollar against the euro of $(6,178) and $(4,444), the Brazilian real of $(221) and $6,324 and the Canadian dollar of $1,775 and $6,479, respectively.
A rollforward of the amounts included in Accumulated Other Comprehensive Income, net of taxes is shown below:
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Hedging Activities
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Foreign Currency Translation
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Post-Employment Healthcare
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Accumulated Other Comprehensive Income
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Reclassification into earnings
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Balance at March 31, 2011
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NOTE 11: EARNINGS PER SHARE
Certain of our restricted stock awards granted are considered participating securities as they receive non-forfeitable rights to dividends at the same rate as common stock. As participating securities, we include these instruments in the earnings allocation in computing earnings per share (“EPS”) under the two-class method described in ASC 260. Prior to the declaration of our first corporate dividend on August 3, 2010, restricted stock was included in our diluted EPS calculation using the treasury stock method.
The following table sets forth the computation of basic and diluted earnings per share under the two-class method:
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Three Months Ended
March 31
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Nine Months Ended
March 31
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2011
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2010
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2011
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2010
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Basic earnings per share:
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Net income attributable to shareholders
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Less: Distributed and undistributed income allocated to participating securities
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Distributed and undistributed income available to shareholders
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Basic weighted average shares outstanding
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Diluted earnings per share
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Net income attributable to shareholders
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Less: Distributed and undistributed income allocated to
participating securities
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Distributed and undistributed income available to
shareholders
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Basic weighted average shares outstanding
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Effect of dilutive stock options and non-participating
securities
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Diluted weighted average shares outstanding
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Diluted earnings per share
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Stock options that could potentially dilute basic earnings per share in the future, which were not included in the fully diluted computation because the grant prices were greater than the average market price of common shares for the period, were 0 for both the three and nine months ended March 31, 2011 and 81,322 and 776,308 for the three and nine months ended March 31, 2010.
NOTE 12: SHARE-BASED PAYMENTS
We recognize compensation expense for share-based payments based on the fair value of the awards at the grant date. Share-based payments include stock option awards, restricted stock awards and performance based restricted stock awards. Total share-based compensation expense (a component of selling, research and administrative expenses) was $1,235 and $3,370 for the three and nine month periods ended March 31, 2011 and $802 and $2,040 for the three and nine month periods ended March 31,2010, respectively.
NOTE 13: INCOME TAXES
We file income tax returns with federal, state, local and foreign jurisdictions. As of March 31, 2011, we remain subject to examinations of our U.S. federal and state income tax returns for the years ended June 20, 2002 through June 30, 2010, Canadian income tax returns for the years ended June 30, 2004 through June 30, 2010 and German tax filings for the years ended June 30, 2004 through June 30, 2010. We are currently under a US income tax audit for the years ended June 30, 2009 and June 30, 2010.
During the nine months ended March 31, 2011, we recorded tax benefits of $20,462 for CBCs claimed on black liquor without diesel for the period January 1, 2009 through February 11, 2009, and $31,162 for exchange of CBCs from AFMCs. See additional discussion at Note 4 to the condensed consolidated financial statements.
During the three months ended March 31, 2010, we claimed the AFMCs as income tax credits on the federal income tax return to be filed for 2010. During the nine months ended March 31, 2010, we claimed the AFMCs as cash refunds through the filing of periodic excise tax refund claims and as income tax credits that would be reflected on the federal income tax return to be filed for 2010. For purposes of calculating federal and state income taxes, we treat the credits claimed as cash refunds of excise tax as taxable income and the credits to be claimed on the federal income tax return for 2010 as non-taxable income. During the three months and nine months ended March 31, 2010, we recorded a tax benefit of $1,093 and $26,300, respectively, due to the non-taxable nature of the AFMCs claimed on the federal income tax return.
The net deferred tax asset (liability) balance changed from ($53,866) on June 30, 2010 to $27,352 on March 31, 2011. The reasons for the change include provision to return adjustments related to filing of the 2010 federal tax return, alternative fuel mixture credit conversion to cellulosic biofuel credits and deferred tax adjustments related to the 2011 year.
We increased our valuation allowance related to net operating loss carryforwards to offset the tax benefit of current losses during the three and nine months ended March 31, 2011 in Brazil by $277 and $1,320, respectively, and Canada by $211 and $863, respectively.
During the three and nine months ended March 31, 2011, we recorded a tax benefit of $794 and $2,462, respectively, for IRS Section 48 energy investment tax credits related to the Foley Energy Project.
Our effective tax rates for the three and nine month periods ended March 31, 2011 were 30.8% and (26.8)%, respectively. Our effective tax rate for the same periods in 2010 were (8.6)% and 5.9%, respectively. Our income tax expense (benefit) differs from the amount computed by applying the statutory federal income tax rate of 35% to income before income taxes due to the following:
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Three Months Ended
March 31
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Nine Months Ended
March 31
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2011
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2010
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2011
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2010
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Expected tax expense at 35%
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Cellulosic biofuel credits – black liquor without diesel
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Cellulosic biofuel credits – exchanged from alternative fuel mixture credits
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Alternative fuel mixture credits
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Energy investment tax credits
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Effect of foreign operations
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Change in valuation allowance
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Income tax (benefit) expense
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NOTE 14: EMPLOYEE BENEFIT PLANS
We provide medical, dental and life insurance postretirement plans covering certain U.S. employees who meet specified age and service requirements. The components of net periodic benefit costs are as follows:
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Three Months Ended
March 31
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Nine Months Ended
March 31
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2011
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2010
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2011
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2010
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Service cost for benefits earned
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Interest cost on benefit obligation
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Amortization of unrecognized prior service cost
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NOTE 15: STATE OF FLORIDA GRANT
On August 11, 2009 we announced that we had qualified to receive up to $7,381 from the State of Florida Quick Action Closing Fund. This performance-based incentive provides up-front cash for approved economic development projects. On September 30, 2009, we received the $7,381 as an incentive to complete our Foley Energy Project which had been suspended in March 2009. We have committed to invest $32,300 on this and other related energy projects after the date of the grant, and to maintain at least 555 jobs, at a specified average wage, at our Foley Plant. We are required to make the investment by December 31, 2012 and to maintain the jobs and specified wage level through December 31, 2015. If we fail to make at least 80% of the investment or if we fall below the 555 jobs or specified wage level in any of the next six years, we would be required to repay a prorated portion of the award. In March 2010, Taylor County Development Authority (“TCDA”) awarded us a matching grant for $207, payable in four equal installments. We recorded the first $52 installment in March 2010 and the second $52 installment in March 2011. We have recorded these cash incentives in the long-term liability section of our condensed consolidated balance sheets. As we invest in the Foley Energy Project, we are reclassifying this liability as a reduction in the cost of equipment. During the three months ended March 31, 2011 we reclassified $410 and as of March 31, 2011, a total of $6,859 has been reclassified. When the project is complete, we will amortize the $7,588 over the life of the equipment.
NOTE 16: CONTINGENCIES
Our operations are subject to extensive general and industry-specific federal, state, local and foreign environmental laws and regulations, particularly those relating to air and water quality, waste disposal and the cleanup of contaminated soil and groundwater. We devote significant resources to maintaining compliance with these laws and regulations. Such environmental laws and regulations at the federal level include the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended, the Clean Air Act of 1990, as amended, the Clean Water Act of 1972, as amended, the Resource Conservation and Recovery Act of 1976, as amended, the Toxic Substances Control Act of 1976, as amended, and the Safe Drinking Water Act of 1974, as amended. These environmental regulatory programs are primarily administered by the U.S. Environmental Protection Agency (“EPA”). In addition, the individual states and foreign countries in which we operate have adopted and may adopt in the future equivalent or more stringent environmental laws and regulations or have enacted their own parallel environmental programs. We closely monitor our compliance with current environmental requirements and believe that we are in substantial compliance.
We expect that, due to the nature of our operations, we will be subject to increasingly stringent environmental requirements, including standards applicable to wastewater discharges and air emissions, such as emissions of greenhouse gases, and general permitting requirements for our manufacturing facilities. We also expect that we will continue to incur substantial costs to comply with such requirements. Any failure on our part to comply with environmental laws or regulations could subject us to penalties or other sanctions that could materially affect our business, results of operations or financial condition. We cannot currently assess, however, the impact that more stringent environmental requirements may have on our operations or capital expenditure requirements. We do not anticipate that capital expenditures in connection with matters relating to environmental compliance will have a material effect on our earnings during fiscal year 2011.
Our Foley Plant discharges treated wastewater into the Fenholloway River. Under the terms of an agreement with the Florida Department of Environmental Protection (“FDEP”), approved by the EPA in 1995, we agreed to a comprehensive plan to attain Class III (“fishable/swimmable”) status for the Fenholloway River under applicable Florida law (the “Fenholloway Agreement”). The Fenholloway Agreement established a schedule for the filing of necessary permit applications and approvals to implement the following activities, among others: (i) make process changes within the Foley Plant to reduce the coloration of its wastewater discharge, (ii) restore certain wetlands areas, (iii) install a pipeline to relocate the wastewater discharge point into the Fenholloway River to a point closer to the mouth of the river, and (iv) provide oxygen enrichment to the treated wastewater prior to discharge at the new location. We have completed the process changes within the Foley Plant as required by the Fenholloway Agreement. In making these in-plant process changes, we incurred significant capital expenditures. Based on the anticipated permit conditions, we expect to incur significant additional capital expenditures once final permits are issued.
In August 2005 FDEP drafted a proposed renewal of the Buckeye National Pollutant Discharge Elimination System (“NPDES”) permit. The FDEP completed the required public notice, review and comment process and issued the formal Notice of Intent to Issue Permit in November 2005. The proposed permit was challenged by some members of the public. In January 2008, the pending administrative hearing was dismissed due to anticipated revisions to the permit based on additional studies and development of a total maximum daily load (“TMDL”) for the Fenholloway River. The development of the TMDL is necessary because the EPA and FDEP have listed the Fenholloway River as an impaired water (not meeting all water quality standards) under the Clean Water Act for certain pollutants. The additional studies necessary to support revisions to the permit have been completed. As a result, we filed petitions with the FDEP for the establishment of several Site-Specific Alternative Water Quality Criteria (“SSAC”) for the Fenholloway River. The Florida Environmental Regulation Commission adopted a rule establishing a SSAC for the Fenholloway River and the FDEP approved the other SSACs. SSACs require the approval of the EPA. The FDEP forwarded the SSACs to EPA in September 2010 for their approval. The revised draft NPDES permit to be issued by FDEP will be based upon modeling performed in conjunction with the EPA and the FDEP, will address the TMDL established for the Fenholloway River by the EPA and will also contain Water Quality Based Effluent Limits based on the new SSACs. When the FDEP issues the revised draft permit it will be subject to public comment and opportunity for requesting a hearing.
We expect to incur additional capital expenditures related to our wastewater treatment and discharge of between $40 million and $60 million over at least five years, possibly beginning as early as fiscal year 2013. The amount and timing of these capital expenditures may vary depending on a number of factors including when the final NPDES permit is issued and its final terms and conditions.
The Foley Plant is also subject to FDEP and EPA air emission standards. In 2007, new EPA boiler air emission regulations (boiler Maximum Achievable Control Technology (“MACT”) standards) applicable to the bark boilers at the Foley Plant were vacated following a public legal challenge. EPA re-proposed those regulations in April 2010. The public comment period for that proposed rule ended on August 23, 2010 and EPA issued its final boiler MACT regulations in February 2011. The EPA has recognized that portions of the final regulations contain problematic provisions that will have to be resolved through the ‘reconsideration process’ allowed by the Clean Air Act. Until the reconsideration process is completed it will be difficult to predict the potential capital expenditures associated with these pending regulations.
On November 4, 2009, we received an Infraction Document from the São Paulo State Tax Authority with respect to our Americana Plant related to Brazilian state value-added taxes (“ICMS Taxes”) for the period of January 1, 2005 through December 31, 2008. On December 4, 2009, we filed our objection to 2,624 real ($1,611 at March 31, 2011 exchange rates) of the taxes and penalties that were assessed. On January 6, 2011, we filed with the Judicial Courts in Americana a petition and presented our arguments with respect to the ICMS taxes for the 2005 through 2008 period. On August 9, 2010 Americana received an Infraction Document from the São Paulo State Tax Authority related to ICMS taxes for the period of January 1, 2009 through December 31, 2009. On September 3, 2010 we filed our objection to 796 real ($489 at March 31, 2011 exchange rates) of the taxes and penalties that were assessed. The process for defending our objections and our petition will involve a lengthy appeals process and it could be several years before we reach resolution. We believe we have meritorious defenses to this assessment and intend to defend our position vigorously.
We are involved in certain legal actions and claims arising in the ordinary course of business. In the opinion of management, however, based upon information currently available, the ultimate liability with respect to these actions will not materially affect our consolidated results of operations or financial position. We review outstanding claims and proceedings internally and with external counsel as necessary to assess probability of loss and for the ability to estimate loss. These assessments are re-evaluated each quarter or as new information becomes available to determine whether a reserve should be established or if any existing reserve should be adjusted. The actual cost of resolving a claim or proceeding ultimately may be substantially different than the amount of the recorded reserve. In addition, because it is not permissible under GAAP to establish a litigation reserve until the loss is both probable and estimable, in some cases there may be insufficient time to establish a reserve prior to the actual incurrence of the loss (upon verdict and judgment at trial, for example, or in the case of a quickly negotiated settlement).
NOTE 17: SUBSEQUENT EVENTS
On April 26, 2011, our Board of Directors declared a quarterly dividend of $0.05 per share of common stock. The dividend is payable on June 15, 2011 to stockholders of record as of the close of business on May 16, 2011.
Item 2.
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Management’s Discussion and Analysis of Financial Condition and Results of Operations
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The following Management's Discussion and Analysis of Financial Condition and Results of Operations ("MD&A") summarizes the significant factors affecting our results of operations, liquidity, capital resources and contractual obligations, as well as discusses our critical accounting policies. This discussion should be read in conjunction with the accompanying unaudited financial statements and our Annual Report on Form 10-K/A for the year ended June 30, 2010 filed with the Securities and Exchange Commission (the “SEC”) on February 24, 2011 ("Annual Report"), which include additional information about our significant accounting policies, practices and transactions that underlie our financial results. Our MD&A is composed of four major sections: Executive Summary, Results of Operations, Financial Condition, and Critical Accounting Policies.
Except as otherwise specified, references to years (e.g., “2011”) indicate our fiscal year ending June 30 of the year referenced and comparisons are to the corresponding period of the prior year. The following discussion includes a comparison of the results of operations for the three and nine month periods ended March 31, 2011 to the three and nine months ended March 31, 2010.
Except for specific historical information, many of the matters discussed in this report may express or imply projections of revenues or expenditures, plans and objectives for future operations, growth or initiatives, expected future economic performance, or the expected outcome or impact of pending or threatened litigation. These and similar statements regarding events or results which we expect will or may occur in the future are forward-looking statements that involve risks, uncertainties and other factors which may cause our actual results and performance to differ materially from those expressed or implied by those statements. All forward-looking information is provided pursuant to the safe harbor established under the Private Securities Litigation Reform Act of 1995 and should be evaluated in the context of these risks, uncertainties and other factors. Forward-looking statements generally can be identified by the use of forward-looking terminology such as “trends,” “assumptions,” “target,” “guidance,” “outlook,” “opportunity,” “future,” “plans,” “goals,” “objectives,” “expectations,” “near-term,” “long-term,” “projection,” “may,” “will,” “would,” “could,” “expect,” “intend,” “estimate,” “anticipate,” “believe,” “potential,” “regular,” “should,” “projects,” “forecasts” or “continue” (or the negative or other derivatives of each of these terms) or similar terminology.
We believe the assumptions underlying any forward-looking statements are reasonable; however, any of the assumptions could be inaccurate, and therefore, actual results may differ materially from those projected in or implied by the forward-looking statements. The following important factors, among others, could affect future results, causing these results to differ materially from those expressed in our forward-looking statements: pricing fluctuations and worldwide economic conditions; dependence on large customers; fluctuation in the costs of raw materials and energy resources; competition; changes in the net benefit realized from the alternative fuel mixture credit; changes in fair values of long-lived assets; inability to predict the scope of future environmental compliance costs or liabilities; inability to predict the scope of future restructuring costs or liabilities; and the ability to obtain additional capital, maintain adequate cash flow to service debt as well as meet operating needs. Other factors and risks that may result in actual results differing from this forward-looking information include, but are not limited to, those contained in Part I, Item 1A of the Annual Report, which is incorporated herein by this reference, or from time to time, in our filings with the SEC, press releases and other communications.
Readers are cautioned not to place undue reliance on forward-looking statements made in this report, since the statements speak only as of the report’s date. Except as may be required by law, we have no obligation, and do not intend, to publicly update or revise any of these forward-looking statements to reflect events or circumstances occurring after the date of this report or to reflect the occurrence of unanticipated events. Readers are advised, however, to consult any future public disclosures that we may make on related subjects in reports that we file with or furnish to the SEC or in our other public disclosures.
Executive Summary
Buckeye manufactures and distributes value-added cellulose-based specialty products used in numerous applications, including disposable diapers, personal hygiene products, engine, air and oil filters, food casings, cigarette filters, rayon filaments, acetate plastics, thickeners and papers. Our products are produced in the United States, Canada, Germany and Brazil, and we sell these products in approximately 60 countries worldwide. We generate revenues, operating income and cash flows from two reporting segments: specialty fibers and nonwoven materials. Specialty fibers are derived from wood and cotton cellulose materials using wetlaid technologies. Our nonwoven materials are derived from wood pulps, synthetic fibers and other materials using an airlaid process.
Our strategy is to continue to strengthen our position as a leading supplier of cellulose-based specialty products. The key focus areas for Buckeye over the next twelve months include maximizing cash flow, optimizing capacity utilization, completing the Foley Energy Project, identifying new initiatives that support profitable, sustainable growth, addressing under-performing assets and accelerating the rate of change to a Lean Enterprise culture. We plan to take a balanced approach in allocating capital between debt reduction, investment in high rate of return projects, and returning value to shareholders.
Net sales for the three months ended March 31, 2011 were $237.8 million, up $47.1 million or 25% versus net sales of $190.7 million during the three months ended March 31, 2010 due to higher selling prices and improved product mix. Selling prices were higher across all parts of our business, with the largest impacts coming from increased prices for high-end specialty cotton and wood pulp along with higher fluff pulp prices. Shipment volume overall was relatively flat year over year, although shipments of specialty cotton pulp were up 7% due to improved availability of cotton linters.
During the nine months ended March 31, 2011, sales were up $98.1 million, or 18%, versus the nine months ended March 31, 2010 also due to higher selling prices and improved product mix. Higher selling prices accounted for $96 million of the year over year increase in sales. Higher selling prices on our high purity wood pulp (+21%) and cotton pulp (+48%) accounted for $56 million of this increase and fluff pulp pricing (+28%) accounted for an additional $31 million. Year-to-date shipment volume was down 3% compared to the same period a year ago. This was primarily due to a 4% decrease in specialty fibers shipments. Specialty fibers rebuilt inventories during the first six months of the year after the power outage at our Foley plant in June, 2010, and incurred reduced shipments from our specialty cotton pulp plant in Brazil due to the limited availability and high price of cotton linters used as raw material. This was partially offset by a 3% increase in nonwovens shipments.
Operating income for the three months ended March 31, 2011 was $44.0 million, which was up $20.3 million compared to the three months ended March 31, 2010. Gross margin improved by $24.3 million, or from 17.4% to 24.2% as a percentage of sales. This margin improvement was largely driven by higher selling prices in the specialty fibers segment. On the cost side, cotton linter prices were up significantly and direct cost spending at our Foley mill was higher, but wood, chemical and freight costs were only up modestly while energy costs were slightly lower.
For the nine months ended March 31, 2011, operating income was down by $28.2 million versus the nine months ended March 31, 2010. The reduction in operating income is a result of the $77.7 million reduction in income from alternative fuel mixture credits versus the same period a year ago which was partially offset by an increase in gross margin, which improved by $49.9 million, or from 16.0% to 21.3% as a percentage of sales. Higher selling prices added $96 million to gross margin compared to the year ago nine month period, offset by raw material costs, which were up by $41 million driven by higher cotton linter prices and higher prices for fluff pulp used by our nonwovens segment as a key raw material. Direct cost spending was higher due to increased spending on repair and maintenance and employee benefits. Chemical and transportation costs were up modestly year over year. Operating income for this period was up $54.7 million year over year for the specialty fibers segment, but was down $4.6 million year over year for the nonwovens segment as selling price increases have lagged increases in raw material costs.
Net earnings for the three months ended March 31, 2011 was $28.7 million or $0.70 per diluted share. Third quarter earnings included after-tax costs relating to restructuring, and accrued interest associated with the cellulosic biofuel credit (“CBC”) totaling $0.3 million, or $0.01 per share. This compared to net income of $19.3 million or $0.49 per share in the prior year comparable period, which included net income of $8.3 million, or $0.21 per share, from alternative fuel mixture credits and energy investment tax credits, net of after-tax costs relating to restructuring and early retirement of debt. Out of the $0.21 year over year improvement in EPS, the energy tax credits, early debt retirement and restructuring costs mentioned above account for an EPS reduction of $0.21. The offsetting improvement of $0.42 was driven by improved margins in the specialty fibers segment, combined with $0.05 from reduced interest expense and $0.05 from the insurance settlement.
Net earnings for the nine months ended March 31, 2011 of $110.2 million or $2.71 per diluted share, were up $5.3 million or $0.05 per diluted share compared to the nine months ended March 31, 2010. The favorable impact of alternative fuel mixture credits and energy investment tax credits, offset by after-tax costs relating to restructuring and early retirement of debt, accounted for a $33.3 million or $0.83 per diluted share reduction in net income. The offsetting improvement of $38.6 million in net income, or $0.88 per diluted share, was driven by improved margins in the specialty fibers segment, combined with $5.3 million or about $0.13 per share from reduced interest expense, excluding accrued interest related to the CBC.
Net cash provided by operating activities for the nine months ended March 31, 2011 of $144.0 million was up $69.6 million compared to the same period a year ago, of which $64.6 million is the result of an increase in cash receipts related to the Alternative Fuel Mixture Credits (“AFMC”) and the CBC. While gross margin was significantly higher relative to the same nine month period a year ago, this was offset by an increase in working capital as our sales revenues were higher and we rebuilt inventory to more sustainable levels during the first nine months of the current fiscal year. Net cash used in investing activities during the nine months ended March 31, 2011 was $41.3 million, an increase of $18.6 million compared to the same period last year. During the first nine months of last fiscal year, we received a grant from the State of Florida for $7.4 million. Fiscal 2011 spending on the Foley Energy Project was $11.5 million, up $3.5 million compared to the year-ago period; and, we also spent $6.0 million to purchase about 8,000 acres of land adjacent to our Foley specialty wood pulp mill.
In October 2010, we retired our remaining $140 million in public debt and refinanced our existing bank credit facility with a larger $300 million bank revolver. Over the past 12 months, total debt has been reduced by 50% from $273 million to $137 million, and the combination of debt reduction and a lower average interest rate has lowered our quarterly interest expense, excluding the $0.6 million quarterly interest expense accrual related to the AFMC credits, by $2.9 million compared to the year ago quarter.
Results of Operations
Consolidated results
The following tables compare components of operating income for the three and nine months ended March 31, 2011 and 2010.
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Three Months Ended March 31
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2011
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2010
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Selling, research and administrative expenses
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Amortization of intangibles and other
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Alternative fuel mixture credits
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Nine Months Ended March 31
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2011
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2010
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Selling, research and administrative expenses
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Amortization of intangibles and other
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Alternative fuel mixture credits
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Net sales for the three months ended March 31, 2011 were 24.7% higher than in the comparable prior year period. Higher selling prices in both segments drove the improvement along with improved product mix. Net sales for the nine months ended March 31, 2011 were 17.8% higher than in the comparable prior year period mainly due to higher prices and improved product mix in both segments. Higher nonwoven materials volume contributed to the improvement but was more than offset by lower specialty fibers volume and unfavorable exchange rates in Europe.
Gross margin was higher for the three months ended March 31, 2011 versus the comparable prior year period. The improvement primarily resulted from the higher selling prices. Improved capacity utilization at our Memphis specialty cotton fibers plant contributed to the higher gross margin as we experienced some improvement in the availability of cotton linters. Raw material costs were up significantly for our cotton specialty fibers and nonwovens products compared to the year ago quarter, but wood costs were only modestly higher. Chemical and direct costs were also up versus the prior year. Gross margin was higher for the nine months ended March 31, 2011 versus the comparable prior year period. The higher prices and improved product mix were the primary elements of the improvement. Partially offsetting these items were higher raw material costs at all sites and higher chemical and transportation costs. Chemical and energy usage was up year over year and direct cost spending was higher.
We recorded $4.8 million and $77.7 million in AFMC, which were net of expenses, in our consolidated statements of operations for the three and nine months, respectively, ended March 31, 2010 related to credits earned during those periods. We treated the credits received in cash as taxable income and the income tax credits as non-taxable income. These AFMC benefits affecting operating income were not repeated in 2011, however we did recognize cellulosic biofuel credits which are reflected as an improvement to net income of $50.5 million for the nine months ended March 31, 2011, respectively.
Selling, research and administrative expenses increased for both the three and nine months ended March 31, 2011 versus the same periods in the prior year, primarily as a result of higher bonus accrual due to improved results.
Segment results
Although nonwoven materials, processes, customers, distribution methods and regulatory environment are similar to specialty fibers, we believe it is appropriate for nonwoven materials to be disclosed as a separate reporting segment from specialty fibers. The specialty fibers segment consists of our chemical cellulose, customized fibers and fluff pulp product lines which are cellulosic fibers based on both wood and cotton. The nonwovens materials segment consists of our airlaid plants and our converting plant. We make separate financial decisions and allocate resources based on the sales and operating income of each segment. We allocate selling, research, and administrative expense to each segment, and we use the resulting operating income to measure the performance of the two segments. We exclude items that are not included in measuring business performance, such as restructuring costs, alternative fuel mixture credits, amortization of intangibles, and unallocated at-risk and stock-based compensation.
Specialty fibers
The following tables compare specialty fibers net sales and operating income for the three and nine months ended March 31, 2011 and 2010.
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Nine Months Ended March 31
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Net sales were up for the three months ended March 31, 2011 versus the comparable prior year period. Higher pricing for the specialty fibers segment compared to the same periods a year ago, favorable mix in specialty wood fibers, and increased shipment volumes for specialty cotton fibers were partially offset by lower specialty wood fibers shipment volume. For the three months ended March 31, 2011 versus the same period in 2010, fluff pulp pricing increased by $193 per ton or 28% and prices for high-end specialty wood grades were up 21%, reflecting strong market conditions. Prices for specialty cotton grades were up 48% as higher costs for cotton linters were passed through based on provisions included in our long-term sales agreements. For the nine months ended March 31, 2011 versus the comparable prior year period, higher pricing and favorable product mix were partially offset by lower volume. As of March 31, 2011, more than 90% of our Memphis Plant’s specialty cotton fibers business is committed to contracts that allow us to commit to longer procurement agreements for cotton linters. This is providing improved control of cost and flow of products to our customers.
Operating income increased by $23.7 million and $54.7 million for the three and nine months, respectively, ended March 31, 2011 versus the prior year comparable period, with the improvement driven by higher pricing and improved sales mix. The successful January 2011 start-up of Phase I of our energy project’s turbine generator at our specialty wood fibers mill contributed to our improved gross margin. Improved capacity utilization at our Memphis specialty cotton fibers plant also contributed to the higher gross margin as we experienced some improvement in the availability of cotton linters. Partially offsetting these items for the three month comparison were higher raw material, chemical, and direct cost spending. For the nine month comparison, these costs were additionally impacted by higher transportation costs.
Cotton linter supply limitations will continue to impact capacity utilization at our two cotton fibers plants. At our Memphis cotton specialty fibers facility, we expect to operate at about 55% of our total capacity and increase capacity utilization as cotton linter market dynamics allow. We have positioned the plant to operate efficiently at this configuration. Our Americana Plant will operate to match cotton linter availability with customer orders and we anticipate its utilization to be in the 25% to 30% range over the next three months.
Nonwoven materials
The following tables compare nonwoven materials net sales and operating income for the three and nine months ended March 31, 2011 and 2010.
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2011
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Nonwoven materials sales increased during the three and nine months ended March 31, 2011 versus the prior year comparable periods. Higher selling prices, which were up approximately 6%, and a 2% increase in shipment volume were the primary reasons for the increase for the three month period. For the nine months ended March 31, 2011 versus the comparable prior year period, higher selling prices (+5%) along with favorable product mix and increased volume (+3%) were partially offset by unfavorable currency exchange rates in Europe.
Operating income was only off slightly ($0.2 million) for the three months ended March 31, 2011 versus the comparable prior year period due to the impact of currency exchange rates on the financial results of German and Canadian operations. For the nine month period, operating income was down by $4.6 million in spite of higher production and shipment volumes as selling price increases have lagged increases in costs for fluff pulp and other raw materials.
During the second quarter of 2011, we completed the consolidation of all production at our Delta, British Columbia, Canada airlaid facility on the newer of the two machines at that site. Our newer machine has more capability, is more versatile and is less expensive to operate. This consolidation, including the corresponding headcount reduction, is expected to reduce manufacturing costs at this site by $2.5 million to $3.0 million annually.
Corporate
The following tables compare corporate net sales and operating (loss) income for the three and nine months ended March 31, 2011 and 2010.
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The operating (loss) income for the three and nine months ended March 31 consists of:
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Three Months Ended March 31
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Nine Months Ended March 31
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(millions)
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2011
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2010
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2011
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2010
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Unallocated at-risk compensation
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Unallocated stock-based compensation
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Intellectual property amortization
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Gross margin on intercompany sales
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Alternative fuel mixture credits
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Restructuring costs
The cost of the consolidation of production at our Delta, British Columbia, Canada airlaid facility was approximately $0.8 million, $0.1 million of which remains to be paid.
During 2010, we entered into a restructuring program to sharpen our focus on key priorities which included restructuring our Ultra Fiber sales force, aligning capacity utilization with current market conditions at our Memphis Plant, and reducing selling, research and administrative expenses. The total cost of this program was $3.5 million of which $0.2 million remains to be paid. As a result of this restructuring, 31 positions were eliminated and 8 employees were transferred from selling, research and administrative positions to management positions at our Foley Plant.
Net interest expense and amortization of debt costs
Net interest expense and amortization of debt costs decreased $2.3 million and $6.9 million for the three and nine months, respectively, ending March 31, 2011 versus the prior year comparable period. Net interest expense decreased primarily due to the debt reduction of $137 million at March 31, 2011 versus March 31, 2010 and the redemption in October 2010 of the last $140 million of our 8.5% 2013 senior notes, which lowered our average interest rate considerably. The weighted average effective interest rate on our variable debt increased from 1.6% at March 31, 2010 to 2.5% at March 31, 2011. During the three and nine months ending March 31, 2011, we recorded $0.6 million and $1.8 million, respectively, of interest expected to be paid to the U.S. government related to exchanging AFMC credits for CBC credits.
Income tax
Our effective tax rates for the three and nine month periods ended March 31, 2011 were 30.8% and (26.8)%, respectively. Our effective tax rates for the same periods in the prior year were (8.6)% and 5.9%, respectively.
During the nine months ended March 31, 2011, we recorded tax benefits of $20.5 million for CBC claimed on black liquor without diesel for the period January 1, 2009 through February 11, 2009, and $31.2 million for exchange of CBC from AFMC. See additional discussion at Note 4 to the condensed consolidated financial statements in Part I, Item I of this Quarterly Report on Form 10-Q.
During the nine months ended March 31, 2010, we claimed the alternative fuel mixture credits for the period July 1, 2009 to the credit expiration date of December 31, 2009 as cash refunds through the filing of periodic excise tax refund claims and as income tax credits on the federal income tax return to be filed for 2010. During the three and nine months ended March 31, 2010, we recorded a tax benefit of $1.1 million and $26.3 million, respectively, due to the non-taxable nature of the alternative fuel mixture credits claimed on the federal income tax return.
The American Recovery and Reinvestment Act of 2009 expanded the Internal Revenue Code Section 48 energy investment tax credit to include qualified property for facilities producing electricity using open-loop biomass. During the three and nine months ended March 31, 2010, we recorded a tax benefit of $7.4 million relating to this tax credit, of which $5.4 million related to expenditures prior to June 30, 2009 and $2.0 million relates to expenditures after June 30, 2009. During the three and nine months ended March 31, 2011, we recorded a tax benefit of $0.8 million and $2.5 million , respectively, for IRS Section 48 energy investment tax credits related to the Foley Energy Project.
Financial Condition
Liquidity and capital resources
With the redemption of the remainder of our senior notes due 2013 on October 1, 2010, our major sources of liquidity are cash generated from our operations and borrowing availability under our new senior secured credit facility.
On October 1, 2010, we redeemed the remaining $140.0 million of our senior notes due 2013 using borrowings on our then-existing revolving credit facility (the “former credit facility”).
On October 22, 2010, we entered into a Second Amended and Restated Credit Agreement (“credit facility”) which amended and restated the prior credit facility in its entirety. The credit facility increased our maximum committed borrowing capacity to $300.0 million and extended our maturity date on such borrowings to October 22, 2015. We used the proceeds from the credit facility to pay the outstanding balance on the prior credit facility plus fees and expenses.
On March 31, 2011, we had $27.8 million of cash and cash equivalents and $157.0 million borrowing capacity on our credit facility.
We believe that our cash flow from operations, together with current cash and cash equivalents and availability of borrowings under the credit facility, will be sufficient to fund necessary capital expenditures, meet operating expenses, service our debt obligations and pay dividends for the next twenty-four months.
Treasury shares
At March 31, 2011, a total of 5.4 million shares have been repurchased under authorizations by our Board of Directors to repurchase up to 11.0 million shares of our common stock. Repurchased shares are held as treasury stock and are available for general corporate purposes, including the funding of employee benefit and stock-related plans. We did not repurchase any shares during the three or nine months ended March 31, 2011.
Cash Flow
The following table provides a summary of cash flows for the nine month periods ended March 31, 2011 and 2010.
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Nine Months Ended
March 31
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(millions)
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2011
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2010
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Operating activities:
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Noncash charges and credits, net
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Changes in operating assets and liabilities, net
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Net cash provided by operating activities
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Purchases of property, plant and equipment
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Other investing activities
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Net cash used in investing activities
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Net borrowings under lines of credit
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Net payments on long-term debt
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Net proceeds from sale of equity interests
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Net cash used in financing activities
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Effect of foreign currency rate fluctuations on cash
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Net increase in cash and cash equivalents
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Cash provided by operating activities
Cash provided by operating activities for the nine months ended March 31, 2011 was $69.6 million more than for the comparable prior year period. The majority of the increase was due to an increase of $64.1 million in tax refunds, most of which was attributable to the alternative fuel mixture credits. While gross margin was significantly higher relative to the same nine month period a year ago, this was offset by an increase in working capital as we rebuilt inventory to more sustainable levels during the first nine months of the current fiscal year. The higher sales prices also impacted working capital as accounts receivable increased.
Net cash used in investing activities
Purchases of property, plant and equipment increased $11.3 million during the nine months ended March 31, 2011 versus the comparable prior year period. Spending on the Foley Energy Project accounted for $11.5 million of our capital spending for the nine months ended March 31, 2011 versus $8.0 million in the comparable prior year period. A portion of the spending for this project was funded by a $7.4 million State of Florida grant received in September 2009 and reported under “other investing activities.” Through March 31, 2011, we have spent $41.2 million of this three-year project which we now expect to cost approximately $49 million. The Foley Energy Project involves the installation of a steam turbine generator and upgrade of two recovery boilers, and is expected to save the equivalent of 200,000 barrels of oil per year and improve the energy self-sufficiency of our Foley mill from about 85% to about 95%. In January 2011, we successfully started-up Phase I of this project. On October 26, 2010, our Board of Directors approved the purchase of 8,100 acres bordering our Foley facility for $6.0 million. Including this purchase, we expect our capital spending will be approximately $60 million in fiscal year 2011.
Net cash used in financing activities
On October 1, 2010, we redeemed the remaining $140.0 million of our senior notes due 2013 using borrowings on our former credit facility. We paid a $2.0 million premium to the note holders to retire this debt.
On October 22, 2010, we entered into a Second Amended and Restated Credit Agreement which amended and restated the former credit facility in its entirety. The credit facility increased our maximum committed borrowing capacity to $300.0 million and extended our maturity date on such borrowings to October 22, 2015. We used the proceeds from the credit facility to pay the outstanding balance on the former credit facility plus fees and expenses. The costs for the issuance of this credit facility were $2.6 million.
During the nine months ended March 31, 2011, we paid cash dividends ($0.13 per share) in the aggregate amount of $5.2 million.
On July 31, 2009, we redeemed the remaining $110 million of our then-outstanding senior notes due 2010 using borrowings under the former credit facility.
Contractual obligations
The following table summarizes our significant contractual cash obligations as of March 31, 2011. Certain of these contractual obligations are reflected in our balance sheet, while others are disclosed as future obligations under accounting principles generally accepted in the United States.
(millions)
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Payments Due by Period
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Contractual Obligations
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Total
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2011(1)
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2012
and 2013
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2014
and 2015
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Thereafter
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Long-term obligations (2)
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Operating lease obligations
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Other purchase commitments (3)
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Total contractual cash obligations
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(1)
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Cash obligations for the remainder of 2011.
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(2)
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Amounts include related interest payments. Interest payments of $15.9 million for variable debt are based on the effective annual rate as of March 31, 2011 of 2.6%.
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(3)
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The majority of other purchase commitments are take-or-pay contracts made in the ordinary course of business related to utilities and raw material purchases.
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Note:
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The cash amounts necessary to fund post-retirement benefit obligations have not changed materially since June 30, 2010. These obligations are not included in the table above as the total obligation is based on the present value of the payments and would not be consistent with the contractual cash obligations disclosures included in the table above. See Note 16, Employee Benefit Plans, to the Consolidated Financial Statements in our Annual Report for further information.
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Critical Accounting Policies
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The preparation of financial statements in accordance with accounting principles generally accepted in the United States requires management to adopt accounting policies and make significant judgments and estimates to develop amounts reflected and disclosed in the financial statements. Management bases these estimates and assumptions considering historical data and trends, current fact patterns, expectations and other sources of information they believe are reasonable. In many cases, there are alternative policies or estimation techniques that could be used. We maintain a thorough process to review the application of our accounting policies and to evaluate the appropriateness of the many estimates that are required to prepare the financial statements. However, even under optimal circumstances, estimates routinely require adjustment based on changing circumstances and the receipt of new or better information.
Cellulosic Biofuel Credits
Cellulosic biofuel credits (“CBC”) are recognized based on our expected ability to utilize the CBC prior to expiration. Estimating the amount of the benefit recognized requires us to make assumptions and estimates about future profitability affecting the realization of these tax benefits. The key assumptions in estimating future profitability relate to future selling prices and volumes, operating reliability, raw material, energy, chemical and freight costs, and various other projected operating factors as reflected in our internal planning models including interest cost and the impact of currency exchange rates. These models take into account recent sales and cost data as well as macroeconomic drivers including gross domestic product growth, customer demand and industry capacity. Other assumptions affecting estimates of future taxable income include: significant book-to-tax differences impacting future credit utilization, cost recovery of existing and future capital assets and the domestic manufacturing deduction. Our current forecasts of these book-to-tax differences are based on expected capital acquisitions and operating results. Significant changes to any of these key assumptions could have a material impact on the estimate of CBC utilization. As key factors in these models change in future periods, we will update our projections and revise the estimate of the CBC benefit expected to be utilized. Such changes to the estimate may be significant.
For the nine months ended March 31, 2011, we recognized $31.2 million of income tax benefit in our consolidated statement of operations related to the expected incremental benefit from exchanging previously claimed AFMC for CBC. As of March 31, 2011, we have estimated that we will not be able to utilize approximately $23.6 million of the additional benefit from the available CBC and have not recognized any benefit in our consolidated statement of operations related to this amount. We will continue to evaluate our ability to utilize the remaining available CBC and will record any related changes in estimates when our expected utilization of the available CBCs change.
See Part II, Item 7 — Critical Accounting Policies and Estimates and our consolidated financial statements and related notes in Part IV, Item 15 of our Annual Report for additional accounting policies and related estimates that we believe are the most critical to understanding our condensed consolidated financial statements, financial condition and results of operations and which require complex management judgment and assumptions, or involve uncertainties. These critical accounting policies include those relating to allowance for doubtful accounts, deferred income taxes, depreciation and long-lived assets.
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Part II, Item 7A of our Annual Report is incorporated herein by this reference. There have been no material changes in our quantitative and qualitative market risks since June 30, 2010.
Item 4.
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Controls and Procedures
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Under the supervision and with the participation of our management, including our Chief Executive Officer and Chief Financial Officer, we conducted an evaluation as of March 31, 2011 of our disclosure controls and procedures, as such term is defined under Rule 13a-15(e) promulgated under the Securities Exchange Act of 1934, as amended (the “Exchange Act”). Based on that evaluation, our Chief Executive Officer and our Chief Financial Officer concluded that, as of March 31, 2011, our disclosure controls and procedures were effective for the purposes set forth in the definition thereof in Exchange Act Rule 13a-15(e).
There have been no changes (including corrective actions with regard to significant deficiencies and material weaknesses) during the quarter ended March 31, 2011 in our internal control over financial reporting (as defined in Exchange Act Rule 13a-15(f)) that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
PART II - OTHER INFORMATION
See Exhibit Index immediately following signature page.
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
BUCKEYE TECHNOLOGIES INC.
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By:
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/s/ John B. Crowe |
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John B. Crowe, Chairman of the Board and Chief Executive Officer
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Date: May 9, 2011
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By:
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/s/ Steven G. Dean |
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Steven G. Dean, Senior Vice President and Chief Financial Officer
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Date: May 9, 2011
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EXHIBIT INDEX
31.1
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Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer
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31.2
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Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer
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32.1
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Section 1350 Certification of Chief Executive Officer
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32.2
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Section 1350 Certification of Chief Financial Officer
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