e20vf
UNITED STATES SECURITIES AND
EXCHANGE COMMISSION
Washington, D.C.
20549
Form 20-F
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o
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REGISTRATION STATEMENT PURSUANT TO SECTION 12(b)
OR (g) OF THE SECURITIES EXCHANGE ACT OF 1934
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or
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þ
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
FOR THE FISCAL YEAR ENDED DECEMBER 31, 2008
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or
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o
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
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or
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o
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SHELL COMPANY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
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Commission file number
333-119497
MECHEL OAO
(Exact name of Registrant as
specified in its charter)
RUSSIAN FEDERATION
(Jurisdiction of incorporation
or organization)
Krasnoarmeyskaya
Street 1, Moscow 125993, Russian Federation
(Address
of principal executive offices)
Securities
registered or to be registered pursuant to Section 12(b) of
the Act:
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Title of Each Class
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Name of Each Exchange on Which Registered
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AMERICAN DEPOSITARY SHARES, EACH ADS
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NEW YORK STOCK EXCHANGE
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REPRESENTING ONE COMMON SHARE
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COMMON SHARES, PAR VALUE
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NEW YORK STOCK
EXCHANGE(1)
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10 RUSSIAN RUBLES PER SHARE
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Securities
registered or to be registered pursuant to Section 12(g) of
the Act:
NONE
(Title of Class)
Securities
for which there is a reporting obligation pursuant to
Section 15(d) of the Act:
NONE
(Title of Class)
Indicate the number of outstanding shares of each of the
issuers classes of capital or common stock as of the close
of the period covered by the annual report.
416,270,745 common shares
(including 115,567,933 shares in the form of ADSs)
138,756,915 preferred shares
Indicate by check mark if the registrant is a well-known
seasoned issuer, as defined in Rule 405 of the Securities
Act. þ Yes o No
If this report is an annual or transition report, indicate by
check mark if the registrant is not required to file reports
pursuant to Section 13 or 15(d) of the Securities Exchange
Act of
1934. o Yes þ No
Note Checking the box above will not relieve any
registrant required to file reports pursuant to Section 13
or 15(d) of the Securities Exchange Act of 1934 from their
obligations under those Sections.
Indicate by check mark whether the Registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the Registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. þ Yes o No
Indicate by check mark whether the registrant has submitted
electronically and posted on its corporate Web site, if any,
every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T during the preceding 12
months (or for such shorter period that the registrant was
required to submit and post such
files). þ Yes o No
Indicate by check mark whether the registrant is a large
accelerated filer, an accelerated filer, or a non-accelerated
filer. See definition of accelerated filer and large
accelerated filer in Rule 12b-2 of the Exchange Act.
(Check One):
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Large
accelerated
filer þ
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Accelerated
filer o
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Non-accelerated
filer o
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Indicate by check mark which basis of accounting the registrant
has used to prepare the financial statements included in this
filing:
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þ US
GAAP
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o International
Financial Reporting Standards as issued by the International
Accounting Standards Board
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o Other
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If Other has been checked in response to the
previous question, indicate by check mark which financial
statement item the registrant has elected to
follow: o
Item 17 o
Item 18
If this is an annual report, indicate by check mark whether the
registrant is a shell company (as defined in
Rule 12b-2
of the Exchange
Act). o Yes þ No
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(1) |
Listed, not for trading or quotation purposes, but only in
connection with the registration of ADSs pursuant to the
requirements of the Securities and Exchange Commission.
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TABLE OF
CONTENTS
Unless the context otherwise requires, references to
Mechel refer to Mechel OAO, and references to
our group, we, us or
our refer to Mechel OAO together with its
subsidiaries.
Our business consists of four segments: mining, steel,
ferroalloys and power. References in this document to segment
revenues are to revenues of the segment excluding intersegment
sales, unless otherwise noted.
For purposes of calculating certain market share data, we have
included businesses that are currently part of our group that
may not have been part of our group during the period for which
such market share data are presented.
References to U.S. dollars, $ or
cents are to the currency of the United States,
references to rubles or RUR are to the
currency of the Russian Federation and references to
euro or are to the currency of
the member states of the European Union (the E.U.)
that participate in the European Monetary Union.
The term tonne as used herein means a metric tonne.
A metric tonne is equal to 1,000 kilograms or 2,204.62 pounds.
Certain amounts that appear in this document have been subject
to rounding adjustments; accordingly, figures shown as totals in
certain tables or in the text may not be an arithmetic
aggregation of the figures that precede them.
CIS means the Commonwealth of Independent States,
its member states being Armenia, Azerbaijan, Belarus, Georgia,
Kazakhstan, Kyrgyzstan, Moldova, Russia, Tajikistan,
Turkmenistan, Ukraine and Uzbekistan.
i
CAUTIONARY
NOTE REGARDING FORWARD-LOOKING STATEMENTS
Matters discussed in this document may constitute
forward-looking statements, as defined in the safe harbor
provisions of the U.S. Private Securities Litigation Reform
Act of 1995. We wish to caution you that these statements are
only predictions and that actual events or results may differ
materially. Forward- looking statements include statements
concerning plans, objectives, goals, strategies, future events
or performance, and underlying assumptions and other statements,
which are other than statements of historical facts. The words
believe, expect, anticipate,
intend, estimate, forecast,
project, will, may,
should and similar expressions identify
forward-looking statements. Forward-looking statements appear in
a number of places including, without limitation,
Item 3. Key Information Risk
Factors, Item 4. Information on the
Company and Item 5. Operating and Financial
Review and Prospects, and include statements regarding:
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strategies, outlook and growth prospects;
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future plans and potential for future growth;
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liquidity, capital resources and capital expenditures;
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growth in demand for our products;
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economic outlook and industry trends;
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developments in our markets;
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the impact of regulatory initiatives; and
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the strength of our competitors.
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The forward-looking statements in this document are based upon
various assumptions, many of which are based, in turn, upon
further assumptions, including without limitation,
managements examination of historical operating trends,
data contained in our records and other data available from
third parties. Although we believe that these assumptions were
reasonable when made, these assumptions are inherently subject
to significant uncertainties and contingencies which are
difficult or impossible to predict and are beyond our control
and we may not achieve or accomplish these expectations, beliefs
or projections. In addition to these important factors and
matters discussed elsewhere herein, important factors that, in
our view, could cause actual results to differ materially from
those discussed in the forward-looking statements include the
achievement of the anticipated levels of profitability, growth,
cost and synergies expected to result from our recent
acquisitions, our ability to integrate successfully the
ferroalloys segment of our business, the timely development and
acceptance of new products, the impact of competitive pricing,
the ability to obtain necessary regulatory approvals, the
condition of the Russian economy, political stability in Russia,
volatility in stock markets or in the price of our shares or
American depositary shares (ADSs), financial risk
management, the impact of general business and global economic
conditions and other important factors described herein and from
time to time in the reports to be filed by us with the
Securities and Exchange Commission (the SEC).
Except to the extent required by law, neither we, nor any of our
agents, employees or advisers intend or have any duty or
obligation to supplement, amend, update or revise any of the
forward-looking statements contained or incorporated by
reference in this document.
ii
PART I
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Item 1.
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Identity
of Directors, Senior Management and Advisers
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Not applicable.
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Item 2.
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Offer
Statistics and Expected Timetable
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Not applicable.
Selected
Financial Data
The financial data set forth below as of December 31, 2008,
2007, 2006, 2005 and 2004, and for the years then ended, have
been derived from our consolidated financial statements. Our
reporting currency is the U.S. dollar and we prepare our
consolidated financial statements in accordance with accounting
principles generally accepted in the United States
(U.S. GAAP).(1)
Our results of operations for the periods presented are
significantly affected by acquisitions. Results of operations of
these acquired businesses are included in our consolidated
financial statements for the periods after their respective
dates of acquisition. See note 1(a) to our consolidated
financial statements in Item 18. Financial
Statements. The financial data below should be read in
conjunction with, and are qualified in their entirety by
reference to, our consolidated financial statements and related
notes included under Item 18. Financial
Statements and Item 5. Operating and Financial
Review and Prospects.
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Year Ended December 31,
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2008
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2007
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2006
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2005
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2004
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(In thousands of U.S. dollars, except share and per share
amounts)
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Consolidated statements of income and comprehensive income
data:
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Revenue, net
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9,950,705
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6,683,842
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4,397,811
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3,804,995
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3,635,955
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Cost of goods sold
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(5,260,108
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)
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(4,166,864
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(2,860,224
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(2,469,134
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(2,225,088
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Gross profit
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4,690,597
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2,516,978
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1,537,587
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1,335,861
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1,410,867
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Selling, distribution and operating expenses
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(2,134,328
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(1,119,385
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(811,889
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(820,133
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(660,060
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Operating income
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2,556,269
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1,397,593
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725,698
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515,728
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750,807
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Other (expense) income, net
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(1,208,001
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)
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(12,146
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139,135
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10,131
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794,288
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Income before tax, minority interest, discounted operations,
extraordinary gain
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1,348,268
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1,385,447
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864,833
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525,859
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1,545,095
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Income tax expense
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(118,887
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(356,320
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(230,599
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(136,643
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(175,776
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Minority interest in income of subsidiaries
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(88,837
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(116,234
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(31,528
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(6,879
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(11,673
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Income from continuing operations
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1,140,544
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912,893
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602,706
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382,337
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1,357,646
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Income (loss) from discontinued operations, net of tax
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158
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543
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(1,157
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(15,211
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Extraordinary gain, net of tax
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271
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Net income
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1,140,544
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913,051
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603,249
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381,180
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1,342,706
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Currency translation adjustment
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(227,618
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136,673
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148,920
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(53,822
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49,116
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Change in pension benefit obligation
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87,659
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(14,365
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Adjustment of available-for-sale securities
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(6,571
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(5,059
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11,203
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2,181
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(2,350
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Additional minimum pension liability
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(4,669
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Comprehensive income
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994,014
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1,030,300
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758,703
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329,539
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1,389,472
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1
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Year Ended December 31,
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2008
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2007
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2006
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2005
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2004
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(In thousands of U.S. dollars, except share and per share
amounts)
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Earnings per share from continuing operations
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2.74
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2.19
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1.48
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0.95
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3.63
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Loss per share effect of discontinued operations
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0.00
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0.00
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0.00
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0.00
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(0.04
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Earnings per share effect of extraordinary gain
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0.00
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0.00
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0.00
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0.00
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0.00
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Net income per share
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2.74
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2.19
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1.48
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0.95
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3.59
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Cash dividends per share
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1.12
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0.76
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0.46
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0.48
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0.01
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Weighted average number shares outstanding
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416,270,745
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416,270,745
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408,979,356
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403,118,680
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373,971,312
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Steel segment statements of income and comprehensive income
data:
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Revenue,
net(2)
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5,773,719
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4,414,492
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3,083,654
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2,767,028
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2,832,189
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Cost of goods
sold(2)
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(4,219,344
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)
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(3,374,420
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)
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(2,240,001
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)
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(2,158,499
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)
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(2,065,480
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)
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Gross profit
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1,554,375
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1,040,072
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843,653
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608,529
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|
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|
766,709
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Selling, distribution and operating expenses
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(783,936
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)
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|
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(502,811
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)
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(457,100
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)
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|
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(502,248
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)
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|
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(399,955
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)
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Operating income
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770,439
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|
|
537,261
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|
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|
386,553
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106,281
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|
|
|
366,754
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Mining segment statements of income and comprehensive income
data:
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Revenue,
net(2)
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4,031,967
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1,970,969
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1,354,285
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|
|
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1,270,931
|
|
|
|
1,053,338
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Cost of goods
sold(2)
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(1,229,631
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)
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(1,008,485
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)
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|
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(830,632
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)
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|
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(565,126
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)
|
|
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(409,385
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)
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Gross profit
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2,802,336
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|
|
|
962,484
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|
523,653
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705,805
|
|
|
|
643,953
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Selling, distribution and operating expenses
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(1,001,796
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)
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|
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(391,015
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)
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|
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(332,612
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)
|
|
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(295,512
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)
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|
|
(235,876
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)
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|
|
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|
|
|
|
|
|
|
|
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|
|
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Operating income
|
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|
1,800,540
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|
|
|
571,469
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|
|
191,041
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|
|
|
410,293
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|
|
|
408,077
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Power segment statements of income and comprehensive income
data:
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Revenue,
net(2)
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1,028,110
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598,515
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123,322
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|
|
24,532
|
|
|
|
15,907
|
|
Cost of goods
sold(2)
|
|
|
(714,094
|
)
|
|
|
(393,153
|
)
|
|
|
(110,273
|
)
|
|
|
(20,242
|
)
|
|
|
(13,576
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
314,016
|
|
|
|
205,362
|
|
|
|
13,049
|
|
|
|
4,290
|
|
|
|
2,331
|
|
Selling, distribution and operating expenses
|
|
|
(284,610
|
)
|
|
|
(192,735
|
)
|
|
|
(4,400
|
)
|
|
|
(2,172
|
)
|
|
|
(694
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income
|
|
|
29,406
|
|
|
|
12,627
|
|
|
|
8,649
|
|
|
|
2,118
|
|
|
|
1,637
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ferroalloys segment statements of income and comprehensive
income data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenue,
net(2)
|
|
|
584,631
|
|
|
|
636,656
|
|
|
|
339,748
|
|
|
|
156,241
|
|
|
|
145,367
|
|
Cost of goods
sold(2)
|
|
|
(571,162
|
)
|
|
|
(253,725
|
)
|
|
|
(174,675
|
)
|
|
|
(150,749
|
)
|
|
|
(147,493
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit (loss)
|
|
|
13,469
|
|
|
|
382,931
|
|
|
|
165,073
|
|
|
|
5,492
|
|
|
|
(2,126
|
)
|
Selling, distribution and operating expenses
|
|
|
(63,986
|
)
|
|
|
(32,824
|
)
|
|
|
(17,777
|
)
|
|
|
(20,201
|
)
|
|
|
(23,533
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating (loss) income
|
|
|
(50,517
|
)
|
|
|
350,107
|
|
|
|
147,296
|
|
|
|
(14,709
|
)
|
|
|
(25,659
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated balance sheet data (at period end):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
|
12,009,634
|
|
|
|
9,227,643
|
|
|
|
4,457,404
|
|
|
|
3,600,083
|
|
|
|
3,678,268
|
|
Shareholders equity
|
|
|
4,030,812
|
|
|
|
3,504,933
|
|
|
|
2,864,963
|
|
|
|
2,210,474
|
|
|
|
2,057,629
|
|
Long-term debt, net of current portion
|
|
|
219,816
|
|
|
|
2,321,922
|
|
|
|
322,604
|
|
|
|
45,615
|
|
|
|
216,113
|
|
2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
(In thousands of U.S. dollars, except share and per share
amounts)
|
|
|
Consolidated cash flows data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities
|
|
|
2,229,941
|
|
|
|
904,969
|
|
|
|
554,923
|
|
|
|
620,875
|
|
|
|
296,137
|
|
Net cash (used in) provided by investing activities
|
|
|
(3,301,083
|
)
|
|
|
(3,410,466
|
)
|
|
|
(552,538
|
)
|
|
|
(994,707
|
)
|
|
|
455,716
|
|
Net cash provided by (used in) financing activities
|
|
|
1,298,969
|
|
|
|
2,549,881
|
|
|
|
(162,782
|
)
|
|
|
(308,870
|
)
|
|
|
252,269
|
|
Non-U.S.
GAAP
measures(3):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated
EBITDA(4)
|
|
|
2,046,811
|
|
|
|
1,658,662
|
|
|
|
1,068,258
|
|
|
|
726,252
|
|
|
|
1,707,711
|
|
Steel segment
EBITDA(4)
|
|
|
629,572
|
|
|
|
709,462
|
|
|
|
643,499
|
|
|
|
252,364
|
|
|
|
1,249,643
|
|
Mining segment EBITDA
|
|
|
1,897,012
|
|
|
|
713,624
|
|
|
|
277,647
|
|
|
|
455,528
|
|
|
|
473,042
|
|
Power segment EBITDA
|
|
|
51,769
|
|
|
|
26,212
|
|
|
|
9,190
|
|
|
|
3,211
|
|
|
|
2,131
|
|
Ferroalloys segment EBITDA
|
|
|
(420,074
|
)
|
|
|
323,760
|
|
|
|
146,141
|
|
|
|
3,637
|
|
|
|
(17,105
|
)
|
|
|
|
(1) |
|
The value of property, plant and equipment pertaining to
non-controlling shareholders in the accounting for minority
interests resulting from acquisitions of various subsidiaries
has been recorded at appraised values rather than at historical
cost as required by U.S. GAAP. |
|
(2) |
|
Segment revenues and cost of goods sold include intersegment
sales. |
|
(3) |
|
EBITDA represents net income before interest expense, income
taxes and depreciation, depletion and amortization. We present
EBITDA because we consider it an important supplemental measure
of our operating performance and believe it is frequently used
by securities analysts, investors and other interested parties
in the evaluation of companies in our industry. We also present
EBITDA by segment because our overall performance is best
explained with reference to results of each segment. |
EBITDA has limitations as an analytical tool, and should not be
considered in isolation or as a substitute for analysis of our
operating results as reported under U.S. GAAP. Some of
these limitations are as follows:
|
|
|
|
|
EBITDA does not reflect the impact of financing costs, which are
significant and could further increase if we incur more debt, on
our operating performance.
|
|
|
|
EBITDA does not reflect the impact of income taxes on our
operating performance.
|
|
|
|
EBITDA does not reflect the impact of depreciation, depletion
and amortization on our operating performance. The assets of our
businesses which are being depreciated, depleted
and/or
amortized (including, for example, our mineral reserves) will
have to be replaced in the future and such depreciation,
depletion and amortization expense may approximate the cost to
replace these assets in the future. By excluding such expense
from EBITDA, EBITDA does not reflect our future cash
requirements for such replacements.
|
|
|
|
Other companies in our industry may calculate EBITDA differently
or may use it for different purposes than we do, limiting its
usefulness as a comparative measure.
|
We compensate for these limitations by relying primarily on our
U.S. GAAP operating results and using EBITDA only
supplementally. See our consolidated statements of income and
comprehensive income and consolidated statements of cash flows
included elsewhere in this document.
EBITDA is a measure of our operating performance that is not
required by, or presented in accordance with, U.S. GAAP.
EBITDA is not a measurement of our operating performance under
U.S. GAAP and should not be considered as an alternative to
net income, operating income or any other performance measures
derived in accordance with U.S. GAAP or as an alternative
to cash flow from operating activities or as a measure of our
liquidity. In particular, EBITDA should not be considered as a
measure of discretionary cash available to us to invest in the
growth of our business.
3
Reconciliation of EBITDA to net income is as follows for the
periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
(In thousands of U.S. dollars)
|
|
|
Consolidated EBITDA reconciliation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
1,140,544
|
|
|
|
913,051
|
|
|
|
603,249
|
|
|
|
381,180
|
|
|
|
1,342,706
|
|
Add:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization
|
|
|
463,297
|
|
|
|
290,315
|
|
|
|
196,227
|
|
|
|
167,600
|
|
|
|
137,820
|
|
Interest expense
|
|
|
324,083
|
|
|
|
98,976
|
|
|
|
38,183
|
|
|
|
40,829
|
|
|
|
51,409
|
|
Income taxes
|
|
|
118,887
|
|
|
|
356,320
|
|
|
|
230,599
|
|
|
|
136,643
|
|
|
|
175,776
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated EBITDA
|
|
|
2,046,811
|
|
|
|
1,658,662
|
|
|
|
1,068,258
|
|
|
|
726,252
|
|
|
|
1,707,711
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Steel segment EBITDA reconciliation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
229,522
|
|
|
|
375,115
|
|
|
|
387,763
|
|
|
|
59,830
|
|
|
|
1,014,356
|
|
Add:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization
|
|
|
137,492
|
|
|
|
124,156
|
|
|
|
102,257
|
|
|
|
95,715
|
|
|
|
81,052
|
|
Interest expense
|
|
|
181,536
|
|
|
|
77,634
|
|
|
|
26,471
|
|
|
|
35,158
|
|
|
|
36,058
|
|
Income taxes
|
|
|
81,022
|
|
|
|
132,557
|
|
|
|
127,008
|
|
|
|
61,661
|
|
|
|
118,177
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Steel segment EBITDA
|
|
|
629,572
|
|
|
|
709,462
|
|
|
|
643,499
|
|
|
|
252,364
|
|
|
|
1,249,643
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mining segment EBITDA reconciliation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
1,200,445
|
|
|
|
403,525
|
|
|
|
117,803
|
|
|
|
317,411
|
|
|
|
351,438
|
|
Add:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization
|
|
|
280,276
|
|
|
|
136,479
|
|
|
|
84,167
|
|
|
|
58,678
|
|
|
|
49,159
|
|
Interest expense
|
|
|
120,594
|
|
|
|
40,046
|
|
|
|
11,202
|
|
|
|
5,361
|
|
|
|
14,843
|
|
Income taxes
|
|
|
295,697
|
|
|
|
133,574
|
|
|
|
64,475
|
|
|
|
74,078
|
|
|
|
57,602
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mining segment EBITDA
|
|
|
1,897,012
|
|
|
|
713,624
|
|
|
|
277,647
|
|
|
|
455,528
|
|
|
|
473,042
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Power segment EBITDA reconciliation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
3,037
|
|
|
|
(13,597
|
)
|
|
|
6,066
|
|
|
|
1,230
|
|
|
|
1,139
|
|
Add:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization
|
|
|
22,791
|
|
|
|
16,314
|
|
|
|
579
|
|
|
|
1,322
|
|
|
|
517
|
|
Interest expense
|
|
|
31,585
|
|
|
|
20,332
|
|
|
|
448
|
|
|
|
286
|
|
|
|
|
|
Income taxes
|
|
|
(5,644
|
)
|
|
|
3,163
|
|
|
|
2,097
|
|
|
|
373
|
|
|
|
475
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Power segment EBITDA
|
|
|
51,769
|
|
|
|
26,212
|
|
|
|
9,190
|
|
|
|
3,211
|
|
|
|
2,131
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ferroalloys segment EBITDA reconciliation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income
|
|
|
(283,235
|
)
|
|
|
222,024
|
|
|
|
99,458
|
|
|
|
(9,034
|
)
|
|
|
(24,227
|
)
|
Add:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization
|
|
|
22,738
|
|
|
|
13,366
|
|
|
|
9,224
|
|
|
|
11,885
|
|
|
|
7,092
|
|
Interest expense
|
|
|
92,611
|
|
|
|
1,344
|
|
|
|
440
|
|
|
|
255
|
|
|
|
508
|
|
Income taxes
|
|
|
(252,188
|
)
|
|
|
87,026
|
|
|
|
37,019
|
|
|
|
531
|
|
|
|
(478
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ferroalloys segment EBITDA
|
|
|
(420,074
|
)
|
|
|
323,760
|
|
|
|
146,141
|
|
|
|
3,637
|
|
|
|
(17,105
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4) |
|
The 2004 amount includes a gain of $800.0 million from the
sale of our stake in Magnitogorsk Iron & Steel Works
OAO (MMK). |
4
Exchange
Rates
The following tables show, for the periods indicated, certain
information regarding the exchange rate between the ruble and
the U.S. dollar, based on data published by the Central
Bank of the Russian Federation (the CBR).
These rates may differ from the actual rates used in preparation
of our financial statements and other financial information
provided herein.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rubles per U.S. Dollar
|
|
Year Ended December 31,
|
|
High
|
|
|
Low
|
|
|
Average(1)
|
|
|
Period End
|
|
|
2008
|
|
|
29.38
|
|
|
|
23.13
|
|
|
|
24.86
|
|
|
|
29.38
|
|
2007
|
|
|
26.58
|
|
|
|
24.26
|
|
|
|
25.58
|
|
|
|
24.55
|
|
2006
|
|
|
28.78
|
|
|
|
26.18
|
|
|
|
27.19
|
|
|
|
26.33
|
|
2005
|
|
|
29.00
|
|
|
|
27.46
|
|
|
|
28.29
|
|
|
|
28.78
|
|
2004
|
|
|
29.45
|
|
|
|
27.75
|
|
|
|
28.81
|
|
|
|
27.75
|
|
|
|
|
(1) |
|
The average of the exchange rates on the last business day of
each full month during the relevant period. |
|
|
|
|
|
|
|
|
|
|
|
Rubles per U.S. Dollar
|
|
|
|
High
|
|
|
Low
|
|
|
May 2009
|
|
|
32.97
|
|
|
|
30.98
|
|
April 2009
|
|
|
34.10
|
|
|
|
33.17
|
|
March 2009
|
|
|
36.23
|
|
|
|
33.27
|
|
February 2009
|
|
|
36.43
|
|
|
|
34.56
|
|
January 2009
|
|
|
35.41
|
|
|
|
29.39
|
|
December 2008
|
|
|
29.38
|
|
|
|
27.52
|
|
The exchange rate between the ruble and the U.S. dollar on
June 22, 2009 was 31.15 rubles per one U.S. dollar.
No representation is made that the ruble or U.S. dollar
amounts in this document could have been or can be converted
into U.S. dollars or rubles, as the case may be, at any
particular rate or at all.
Recent
Developments
Dividends
As established in March 2006, our dividend policy is to declare
and pay an annual dividend on our common shares equal to at
least 50% of our annual net income, as determined under
U.S. GAAP, subject to any applicable Russian legal
restrictions. See Item 8. Financial
Information Dividend Distribution Policy for
more information. Though we consider our previously announced
dividend policy to be still in effect, on June 2, 2009, our
Board of Directors recommended to our annual general
shareholders meeting an annual dividend of 5.53 rubles per
one common share and 50.55 rubles per one preferred share based
on Mechels operational results for 2008, with the dividend
amount allocated to common shares representing approximately
6.6% of net income for 2008. This recommendation is subject to
shareholders approval at our annual general
shareholders meeting scheduled for June 30, 2009.
In ruble terms, the recommendation issued by our Board of
Directors breaks down as follows: dividends on outstanding
common shares in the amount of 2.3 billion rubles,
dividends on outstanding preferred shares in the amount of 7.0
billion rubles and remaining undistributed net profit in the
amount of 38.7 billion rubles.
Shareholders are not permitted under Russian law to issue a
decision to pay dividends in amounts higher than those
recommended by the Board of Directors. If the annual general
shareholders meeting decides to pay dividends, such
dividends must be paid in cash by wire transfer not later than
December 31, 2009.
5
Preferred
shares
On April 30, 2008, at an extraordinary shareholders
meeting our shareholders adopted amendments to our charter,
which were registered with the Russian state unified register of
legal entities (as required for the amendments to become
effective) on May 7, 2008. Pursuant to our amended charter
we are authorized to issue 138,756,915 preferred shares with a
nominal value of 10 rubles per share. The authorized preferred
shares are not convertible into bonds or other securities,
including common shares, of Mechel. Pursuant to a resolution
dated May 14, 2008, our Board of Directors decided to
increase our charter capital by authorizing Mechels
issuance of 55,000,000 preferred shares with a nominal value of
10 rubles per share. On September 19, 2008, our Board of
Directors amended its resolution by increasing the size of the
authorized issuance to up to 138,756,915 preferred shares with a
nominal value of 10 rubles each and we registered this change
with the Russian Federal Financial Markets Service (the
FFMS). See Item 10. Additional
Information Description of Capital Stock and
note 20 to our consolidated financial statements in
Item 18. Financial Statements.
On April 2, 2009, we placed all 138,756,915 of the
preferred shares authorized for issuance at a placement price of
10 rubles per share. All the preferred shares were taken up by
our wholly-owned subsidiary Skyblock Limited,
(Skyblock) which was the sole offeree. A report on
the placement of the preferred shares was registered with the
FFMS on April 14, 2009. On May 7, 2009, we transferred
83,254,149 preferred shares, representing 15% of our share
capital, to the sellers of 100% of the shares and interests of
U.S. entities Bluestone Industries, Inc., Dynamic Energy, Inc.,
JCJ Coal Group, LLC, and certain of its West Virginia
affiliates as a part of the consideration we provided for our
acquisition of the BCG companies. See
Acquisition of BCG companies. The
remaining preferred shares, representing 10% of our share
capital, are held by Skyblock and are considered treasury shares
under U.S. GAAP.
Acquisition
of BCG companies
On May 7, 2009, our subsidiaries closed a transaction to
acquire 100% of the shares and interests of U.S. entities
Bluestone Industries, Inc., a West Virginia corporation, Dynamic
Energy, Inc., a West Virginia corporation, JCJ Coal Group, LLC,
a Delaware limited liability company, and certain of its West
Virginia affiliates (together the BCG companies),
which are privately-held West Virginia-based coal businesses
engaged in the mining, processing and sale of premium quality
hard coking coal. The aggregate consideration was
$436.4 million paid in cash, approximately
83.3 million preferred shares, plus the assumption of
approximately $132.0 million of net debt. Other business
activities conducted by the owners of Bluestone Coal Corp.,
including steam coal operations in Kentucky and other non-coal
operations, are not included in the transaction.
The transaction also includes a contingent share value right
(CVR) that guarantees a target total shareholder
return from the preferred shares after five years from
May 7, 2009, the closing date. In addition, the transaction
consideration includes the obligation to make a contingent cash
payment based on additional coal reserves and resources
identified within two years under a planned drilling program.
Any potential CVR cash payment due to the actual total return
from the preferred shares not meeting or exceeding the target
return will be paid on the fifth anniversary of the closing date
and will equal the amount by which the target value exceeds the
sum of the aggregate market value of the preferred shares and
all dividends received. The starting target value is
$986.1 million, which could be increased up to
$1.6 billion and/or decreased by amount of any damages
(capped at $200.0 million for CVR purposes) and setoffs
effected by Mechel. This increase is based on the additional
tonnes of mineral reserves or mineral deposits discovered during
the drilling program on certain territories leased or owned by
BCG companies.
The contingent cash payment based on the drilling program is an
amount based on certain mineral reserves and mineral resources
discovered during the drilling program, multiplied by an agreed
price of $3.04 per tonne, which will be paid on the fifth
anniversary of the closing date.
The transaction documents contemplate that the parties will
conduct a public offering of the preferred shares within four
years of the closing date as soon as market conditions are
favorable. Mechel Mining will guarantee certain obligations of
our subsidiaries. These guarantee obligations are supported by a
pledge of the shares of the BCG companies and the newly created
Mechel entities that will hold those shares. For a more detailed
description of
6
the BCG companies acquisition transaction, see note 27 to
our consolidated financial statements in Item 18.
Financial Statements.
The BCG companies will be included in our mining reporting
segment.
Risk
Factors
An investment in our shares and ADSs involves a high degree
of risk. You should carefully consider the following information
about these risks, together with the information contained in
this document, before you decide to buy our shares or ADSs. If
any of the following risks actually occurs, our business,
financial condition, results of operations or prospects could be
materially adversely affected. In that case, the value of our
shares or ADSs could also decline and you could lose all or part
of your investment.
Risks
Relating to Our Financial Condition and Financial
Reporting
There is
substantial doubt about our ability to continue as a going
concern.
As discussed in detail in note 2 to our consolidated
financial statements in Item 18. Financial
Statements, because we have significant debt that we do
not have the ability to repay without refinancing or
restructuring, and our ability to do so is dependent upon
continued negotiation with our banks, there is substantial doubt
about our ability to continue as a going concern. We also note
that we have been in material noncompliance with certain
covenants of our major loan agreements with our banks. Our plans
concerning these matters, including steps being taken to
refinance and/or restructure the terms and conditions of our
existing debt to extend maturities beyond 2009, are discussed in
note 2 to our consolidated financial statements in
Item 18. Financial Statements. Our future is
dependent on our ability to refinance or restructure our
indebtedness successfully or otherwise address these matters. If
we fail to do so for any reason, we would not be able to
continue as a going concern and could potentially be forced to
seek relief under applicable bankruptcy or insolvency
procedures, in which case our shares and ADSs would lose all or
a substantial amount of their value. However, given
managements plans as outlined in note 2 to our
consolidated financial statements in Item 18.
Financial Statements, our consolidated financial
statements have been prepared on the basis that we will continue
as a going concern entity, and no adjustments have been made in
our consolidated financial statements to the carrying value of
assets and/or liabilities relating to any potential impact of
our not being able to refinance our debt obligations.
Servicing
and refinancing of our indebtedness may materially adversely
affect our cash flow.
We have a substantial amount of outstanding indebtedness,
primarily consisting of the obligations we entered into in
connection with the refinancing of our acquisition of Yakutugol
and our acquisition of Oriel Resources. As of December 31,
2008, our consolidated total debt, including capital lease
obligations, was $5,438.3 million, with a short-term portion of
$5,164.3 million (including $4,233.8 million with a
loan covenant violation out of which $1,563.6 million of
the long-term debt was reclassified as short-term debt due to
loan covenant violations). Our interest expense for the year
ended December 31, 2008 was $324.1 million, net of the
amount capitalized.
Our leverage and the limits imposed by our debt obligations
could have significant negative consequences, including limiting
our ability to obtain additional financing, constricting our
ability to invest in our business and placing us at a possible
competitive disadvantage relative to less leveraged competitors
which have greater access to capital resources.
We must generate sufficient cash flow in order to meet our debt
service obligations and we cannot assure you that we will be
able to meet such obligations. If we are unable to generate
sufficient cash flow or otherwise obtain funds necessary to make
required payment, we would be in default under our indebtedness,
including under cross-default provisions in our loan agreements.
If we do not generate sufficient cash flow from operations in
order to meet our debt service obligations, we may have to
undertake alternative financing plans to alleviate liquidity
constraints, such as refinancing or restructuring our debt,
reducing or delaying our capital expenditures or seeking
additional capital. We cannot assure that any refinancing or
additional financing would be available on acceptable terms. Our
inability to generate sufficient cash
7
flow to satisfy our debt service obligations or to refinance
debt on commercially reasonable terms could materially adversely
affect our business, financial condition, results of operations
and prospects.
We will
require a significant amount of cash to fund our capital
improvements program.
Our ability to generate cash or obtain financing depends on many
factors beyond our control, and we need cash
and/or
financing to carry out our capital improvements program, which
is an important part of our business strategy. We spent
$1.2 billion during 2008 and expect to spend approximately
$840.0 million in 2009 on our capital improvements program.
These capital expenditures include investments in Yakutugol OAO
(Yakutugol), including those required to be made
pursuant to the terms of the subsoil license for the undeveloped
Elga coal deposit. We plan to spend about $2.9 billion on
our capital improvements program for the four-year period of
2009-2012.
See Item 4. Information on the Company
Capital Improvements Program. Our ability to fund planned
capital expenditures will, in part, depend on our ability to
generate cash in the future and possibility for obtaining
banking financing. This, to a certain extent, is subject to
general economic, financial, competitive, legislative,
regulatory and other factors that are beyond our control.
Most of our current borrowings are from Russian and
international banks and financial institutions. In the future,
we may rely to a greater extent than currently on domestic
sources of financing; however, we do not rule out the
possibility of attracting financing from foreign capital markets
and other foreign financing sources for our capital needs. It is
possible that these international sources of financing, as well
as Russian sources, may not be available in the future in the
amounts we require or may be expensive. To meet our
requirements, we will likely need to secure debt financing.
However, we may not be able to access international capital
markets or attract additional financing to enable us to fund our
capital improvements program or fund our other liquidity needs.
International credit markets have experienced, and may continue
to experience, high volatility and severe liquidity disruptions
stemming from the effects of the current international financial
and economic crisis. These and other related events have had a
significant impact on the global capital markets, and the
reduced liquidity in the global capital markets could limit our
ability to diversify our funding sources. Increased funding
costs or greater difficulty in diversifying our funding sources
might have an adverse effect on our business, financial
condition and results of operations. See Risks
Relating to the Russian Federation and Other Countries Where We
Operate Emerging markets such as Russia are subject
to greater risks than more developed markets, and financial
turmoil in any emerging market could disrupt our business, as
well as cause the price of our shares and ADSs to suffer
and Risks Relating to the Russian Federation
and Other Countries Where We Operate Economic
risks The Russian banking system is still
developing, and another banking crisis could place severe
liquidity constraints on our business.
Inflation
could increase our costs and decrease operating
margins.
In 2008, the inflation rate was 13.3%, according to the Russian
Federal State Statistics Service (Rosstat), the
highest rate in any of the last five years, including
2007s rate of 11.9%. The prices for many of our products
are denominated in U.S. dollars. As we tend to experience
inflation-driven increases in certain of our ruble-denominated
costs, including salaries, rents and fuel and energy costs,
which are sensitive to rises in the general price level in
Russia, our costs in U.S. dollar terms will rise, assuming
the ruble-to-dollar exchange rate remains constant. See
Further volatility in the exchange rate of the
ruble against the U.S. dollar may materially adversely
affect our results of operations. In this situation, due
to competitive pressures, we may not be able to raise the prices
we charge for our products sufficiently to preserve operating
margins. Accordingly, high rates of inflation in Russia could
increase our costs and have the effect of decreasing operating
margins.
Wage inflation in Russia has increased our cost of doing
business. According to Rosstat, the nominal average monthly wage
from January through December 2008 was 25.2% higher than the
corresponding period in 2007, and the inflation-adjusted average
monthly wage grew by 9.7% from January through December of 2008,
compared to a 17.2% increase during the same period in 2007. If
wage inflation in Russia continues to increase, our labor costs
will rise and our advantages with respect to our competitors
with foreign operations that have historically had to pay higher
average wages than those paid by us in Russia will be reduced or
eliminated. See The steel, mining and
ferroalloy industries are highly competitive, and we may not be
able to compete successfully.
8
If we are
unable to obtain adequate capital, we may have to limit our
operations substantially, which could have a material adverse
effect on our business, financial condition and results of
operations.
Among other things, increased levels of indebtedness, and
particularly increases in the level of secured indebtedness,
could potentially: (1) limit our ability to obtain
additional financing; (2) limit our flexibility in planning
for, or reacting to, changes in the markets in which we compete;
(3) place us at a competitive disadvantage relative to our
competitors with superior financial resources; (4) lead to
a loss of collateral pledged as security; (5) render us
more vulnerable to general adverse economic and industry
conditions; (6) require us to dedicate all or a substantial
part of our cash flow to service our debt; and (7) limit or
eliminate our ability to pay dividends. Our ability to make
payments on our indebtedness depends upon our ability to
maintain our operating performance at a certain level, which is
subject to general economic and market conditions and to
financial, business and other factors, many of which we cannot
control.
In addition, Russian companies are limited in their ability to
effect share placements and have shares in circulation outside
of Russia, including in the form of our ADSs and unregistered
global depositary shares representing common shares
(GDSs), due to Russian securities regulations. We
have received permission from the FFMS for up to 40% of our
common shares to be circulated abroad through depositary receipt
programs, which was the maximum volume allowed at that time by
Russian law. Current regulations on the procedure for issuance
of authorizations on placement and circulation of securities
outside the Russian Federation provide that no more than 30% of
a Russian companys shares of a particular class or type
may be placed
and/or
circulated abroad. Until recently, this limit was set by the
FFMS at 35% and it is unclear whether the FFMSs approval
of an amount greater than 35% or 30% prior to the establishment
of these lower limits will be respected, or whether the newly
enacted 30% limit overrides prior FFMS permissions for higher
amounts. Until this is clarified, we have instructed our
depositary not to allow for the conversion of more than 35% of
our common shares into ADSs and GDSs. Given that our ADSs and
GDSs currently account for approximately 35% of our common
shares, we cannot raise additional equity financing through
placement of common shares in the form of depositary receipts.
We have received FFMS permission for a total of 41,627,074
preferred shares to be circulated in the form of global
depositary receipts, representing 30% of the total number of
preferred shares currently authorized for issuance. Furthermore,
it is not clear whether Deutsche Bank Trust Company Americas
(the depositary) may be forced to cancel and
convert some of our ADSs and GDSs into a corresponding number of
common shares. The Russian government or its agencies may also
impose other restrictions on international financings by Russian
issuers.
Any of the foregoing factors may limit the amount of capital
available to meet our operating requirements. If we cannot
obtain adequate funds to satisfy our capital requirements, we
may need to limit our operations significantly, which could have
a material adverse effect on our business, financial condition
and results of operations.
We have merged and intend to continue to merge certain
subsidiaries for operational reasons from time to time. Under
Russian law, such mergers are considered a reorganization and
the merged subsidiaries are required to notify their creditors
of this reorganization. Russian law also provides that, for a
period of 30 days after such notice, these creditors have a
right to file a claim seeking acceleration of the reorganized
subsidiaries indebtedness and demand reimbursement for
applicable losses. In the event that we undertake any such
merger and all or part of certain of our subsidiaries
indebtedness is accelerated, we and such subsidiaries may not
have the ability to raise the funds necessary for repayment and
our business and financial condition could be materially
adversely affected.
Further
volatility in the exchange rate of the ruble against the U.S.
dollar may materially adversely affect our results of
operations.
Our reporting currency is the U.S. dollar. Our products are
typically priced in rubles for Russian domestic sales (or in
other local currencies for domestic sales outside of Russia, as
the case may be) and in U.S. dollars (and, to a lesser
extent, euros) for export sales, whereas the majority of our
direct costs are incurred in rubles and, to a lesser extent, in
other local currencies where our operations are based.
Depreciation in real terms of the ruble against the
U.S. dollar results in a decrease in our costs relative to
our revenues, while at the same time appreciating our
U.S. dollar-denominated liabilities. Appreciation in real
terms of the ruble against the U.S. dollar has the opposite
effect. In 2008, the ruble depreciated in real terms against the
U.S. dollar by 2% as compared with 2007, according
9
to Rosstat, and by 1.2% as compared with 2007, according to the
Ministry for Economic Development of the Russian Federation.
In the event of an increase in real terms of our
dollar-denominated liabilities or our inability to decrease the
relative proportion of dollar-denominated liabilities on our
balance sheet in favor of ruble-denominated liabilities, further
real depreciation of the ruble against the U.S. dollar may
materially adversely affect our financial condition. Conversely,
appreciation in real terms of the ruble against the
U.S. dollar, which was the prevailing trend from
2002-2007,
may materially adversely affect our results of operations if the
prices we are able to charge for our products do not increase
enough to compensate for the increase in real terms in our
ruble-denominated expenditures. In order to mitigate such risks
we maintain a correlation between our export revenues in foreign
currencies and our liabilities in foreign currencies.
Limitations
on the conversion of rubles to foreign currencies in Russia
could increase our costs when making payments in foreign
currencies to suppliers and creditors and could cause us to
default on our obligations to them.
Many of our major capital expenditures are denominated and
payable in various foreign currencies, including the
U.S. dollar and euros. Russian legislation currently
permits the conversion of ruble revenues into foreign currency
without limitation. However, as the Russian authorities may
impose limitations on the currency conversion market in the
event of an economic or currency crisis, in such an event there
may be a delay or other difficulty in converting rubles into
foreign currency to make a payment or a delay in or restriction
on the transfer of foreign currency. This, in turn, could limit
our ability to meet our payment and debt obligations, which
could result in the loss of suppliers, acceleration of debt
obligations and cross-defaults and, consequently, have a
material adverse effect on our business, financial condition and
results of operations.
We could
be materially adversely affected if our lenders accelerate our
debt due to our current and future failures to comply with our
loan agreements.
The terms of most of our loan agreements under which we or our
subsidiaries are borrowers contain various representations,
undertakings and provisions regarding events of default,
including those related to current litigations and other
proceedings, indebtedness, restrictions on payment of dividends,
maintenance of certain financial ratios and compliance with
applicable laws and regulations. Additionally, many of our loan
agreements contain cross-default provisions whereby an event of
default under one agreement may in and of itself result in a
cross-default under other agreements. Furthermore, according to
the terms of such agreements, certain of our actions aimed at
developing our business and pursuing our strategic objectives,
such as acquisitions, dispositions of assets, restructuring,
investments into certain of our subsidiaries and others, require
prior consent from the respective lenders.
In 2008 and early 2009, we have been in breach of certain
covenants of certain of our loan agreements representing 78.9%
of our indebtedness outstanding as of December 31, 2008. Certain
of these breaches have been remedied and certain others,
particularly relating to maintenance of financial ratios, are
continuing. These agreements entitle our lenders to demand
accelerated partial or full repayment of outstanding interest
and principal. Certain of our loan agreements of which we are in
breach contain cross-default provisions. In early 2009 we have
received a request from WestLB AG (WestLB) addressed
to Voskhod Chrome in March 2009 for an early repayment of the
outstanding amount of $84.8 million due to the continuing breach
of change of control provision, which has not been waived by the
lenders, and a number of other financial covenants. We have
agreed with WestLB to repay the full amount outstanding on June
30, 2009, which we intend to do on that date. This request for
early repayment received from WestLB has not so far resulted in
cross-defaults under our other loans. Maintaining the integrity
of our debt portfolio materially depends on our ability to
negotiate waivers and extensions from our creditors. See
Item 5. Operating and Financial Review and
ProspectsLiquidity and Capital Resources and
Item 5. Operating and Financial Review and
ProspectsDescription of Certain Indebtedness.
Our ability to continue to service, repay and refinance our
indebtedness and come back into compliance with our financial
and other loan covenants will depend on our ability to generate
cash in the future and lenders, credit decisions. This, in turn,
is subject to general economic, financial, competitive,
legislative and other factors that are
10
beyond our control. We cannot assure you that our breach of
financial and other covenants in our loan agreements will not
result in new and renewed demands from our lenders for
acceleration of our loan repayment obligations of related
litigation, including as a result of cross-defaults. If we fail
to come back into compliance with our financial and other loan
covenants contained in any of our loan agreements, including
compliance with financial ratios or failure to obtain prior
consent of lenders for certain actions, or fail to obtain
extensions or waivers in respect of our current and future
breaches of our loan agreements or amend our loan agreements,
such failure could be deemed by the lenders to be an event of
default which could result in, among other things, acceleration
of repayment of principal and interest under the relevant loan
agreement and any other loan agreement under which a default on
such instrument would trigger a cross-default, reduced
opportunities for future borrowing, debt service obligations in
excess of our ability to pay, liability for damages or inability
to further develop our business and pursue our strategic
objectives, any of which could have a material adverse effect on
our business, financial condition, results of operations and
prospects and you could lose your entire investment in ADSs and
shares if we are forced to seek relief under applicable
bankruptcy or insolvency procedures.
We have
had in the past and may still have material weaknesses in our
internal control over financial reporting, and we make no
assurances that additional material weaknesses will not be
identified in the future.
Management identified six material weaknesses in our internal
control over financial reporting as defined in the Exchange Act
Rule 12b-2 and Rule 1-02 of Regulation S-X that
affected our financial statements for the year ended
December 31, 2008. The material weaknesses in our internal
control over financial reporting identified for the year ended
December 31, 2008 are described in Item 15.
Controls and Procedures. Because of the effect of these
material weaknesses, our auditors have opined that we have not
maintained effective internal control over financial reporting
as of December 31, 2008 under Section 404 of the
Sarbanes-Oxley Act of 2002.
Notwithstanding the steps we have taken and continue to take
that are designed to remedy each material weakness identified in
Item 15. Controls and Procedures, we may not be
successful in remedying these material weaknesses in the near or
long term and we make no assurances that additional significant
deficiencies or material weaknesses in our internal control over
financial reporting will not be identified in the future. Our
failure to implement and maintain effective internal control
over financial reporting could result in errors in our financial
statements that could result in a restatement of financial
statements, cause us to fail to meet our reporting obligations
and cause investors to lose confidence in our reported financial
information, leading to a decline in the market price of our
shares and ADSs.
We depend
on key accounting staff for the preparation of U.S. GAAP
financial information. Given the competition for such personnel,
we may be unable to retain our key accounting staff, which could
disrupt our ability to timely and accurately report U.S. GAAP
financial information.
Our subsidiaries maintain their books and records in local
currencies and prepare accounting reports in accordance with
local accounting principles and practices. In particular, each
of our Russian subsidiaries maintains its books in rubles and
prepares separate unconsolidated financial statements in
accordance with Russian accounting standards. For every
reporting period, we translate, adjust and combine these Russian
statutory financial statements to prepare consolidated financial
statements prepared in accordance with U.S. GAAP. This is a
time-consuming task requiring us to have accounting personnel
experienced in internationally accepted accounting standards. We
believe there is a shortage in Russia of experienced accounting
personnel with knowledge of internationally accepted accounting
standards. Moreover, there is an increasing demand for such
personnel as more Russian companies are beginning to prepare
financial statements on the basis of internationally accepted
accounting standards. Such competition makes it difficult for us
to hire and retain such personnel, and our key accounting staff
may leave us. Under these circumstances, we may have difficulty
in remedying the material weaknesses in our internal financial
controls identified by our management and in the timely and
accurate reporting of our financial information in accordance
with U.S. GAAP. See We have had in the
past and may still have material weaknesses in our internal
control over financial reporting, and we make no assurances that
additional material weaknesses will not be identified in the
future.
11
Risks
Relating to Our Business and Industry
We
operate in cyclical industries, and any local or global
downturn, whether or not primarily affecting the mining and/or
steel industries, may have an adverse effect on our results of
operations and financial condition.
Our mining business sells coal and iron ore. These commodities
are traded in markets throughout the world and are influenced by
various factors beyond our control, such as global economic
cycles and economic growth rates. Prices of these products have
varied significantly in the past and could vary significantly in
the future. Prolonged declines in world market prices for these
products would have a material adverse effect on our revenues.
The steel industry is highly cyclical in nature because the
industries in which steel customers operate are cyclical and
sensitive to changes in general economic conditions. The demand
for steel products thus generally correlates to macroeconomic
fluctuations in the economies in which steel producers sell
products, as well as in the global economy. The prices of steel
products are influenced by many factors, including demand,
worldwide production capacity, capacity-utilization rates, raw
material costs, exchange rates, trade barriers and improvements
in steel-making processes. Steel prices have experienced, and in
the future may experience, significant fluctuations as a result
of these and other factors, many of which are beyond our control.
Our ferroalloys business sells nickel, ferrosilicon and
ferrochrome. These ferroalloy products are primarily used in the
manufacture of steel. Thus, market demand for our ferroalloy
products is very closely linked with the market for steel and
generally follows the cycles of the steel industry.
Power demand depends on its consumption by the real economy. In
Russia, the steel and mining industries are major consumers of
power and the recent declines in production by steel and mining
companies has impacted demand for power. Therefore, the market
demand for the power produced by our power business is affected
by many of the same factors and cycles that affect our mining
and metals businesses. Due to government price regulation and
the current shortage of power generation capacity in Russia,
reduced demand for power has not impacted power prices. However,
as Russian regulated power prices are set in rubles, if power
prices are not increased steadily they may decline on a real
dollar basis when ruble devaluation and inflation are taken into
account.
Prices for our products, including coal, iron ore, metals and
power, as well as the prices of coal, iron ore, ferroalloys,
power and natural gas and other commodities and materials we
purchase from third parties for the production of our products,
fluctuate substantially over relatively short periods of time
and expose us to commodity price risk. We do not use options,
derivatives or swaps to manage commodity price risk. We use our
vertically integrated business model and intersegment sales, as
well as short-term and long-term purchase and sales contracts
with third-party suppliers and customers, to manage such risk.
In addition, the length and pricing terms of our sales contracts
on certain types of products are affected and regulated by
orders issued by Russian antimonopoly authorities. We cannot
ensure that our strategies and contracting practices will be
successful in managing our pricing risk or that they will not
result in liabilities because of future volatility in these
markets. If our strategies to manage commodity price risk and
the impact of business cycles and fluctuations in demand are not
successful, it could have a material adverse impact on our
business, results of operations, financial condition and
prospects.
The
steel, mining and ferroalloy industries are highly competitive,
and we may not be able to compete successfully.
We face competition from Russian and international steel and
ferroalloys manufacturers and mining companies. Recent
consolidation in the steel sector globally has also led to the
creation of several large steel producers, some of which have
greater financial resources and more modern facilities compared
to us. We also face price-based competition from steel and
ferroalloys producers in emerging market countries, including,
in particular, Ukraine and Kazakhstan. Increased competition
could result in more competitive pricing and reduce our
profitability.
Our competitiveness is based in part on our operations in Russia
and other former Eastern Bloc countries having a lower cost of
production than competitors in higher-cost locations. We have
been facing a consistent upward trend in the past several years
in production costs, particularly with respect to wages and
transportation. See Recent and potential
developments in the Russian rail transportation sector expose us
to uncertainties regarding
12
transportation costs of raw materials and steel products
and Inflation could increase our costs and
decrease operating margins. If these production costs
continue to increase in the jurisdictions in which we operate,
our competitive advantage will be diminished, which could have a
material adverse effect on our results of operations and
financial condition.
Successful
implementation of our strategy to expand our specialty long
product sales and coal sales depends on our ability to increase
our export sales of these products.
While we expect continued growth of demand in the Russian market
for specialty long products, our strategy to expand these sales
substantially is dependent on our ability to increase our
exports of these products to other countries, particularly the
E.U. countries. We face a number of obstacles to this strategy,
including trade barriers and sales and distribution challenges
as well as restrictions imposed by antimonopoly legislation and
regulatory orders. See Item 8. Financial
Information Litigation
Antimonopoly.
Likewise, our strategy to increase our sales of coal,
particularly high-grade coking coal, is substantially dependent
on our ability to increase our exports of these products from
our coal assets in the Russian Far East to other countries,
particularly Japan, China, South Korea and other Pacific Rim
countries. In order to implement this strategy, we must complete
the tasks of expanding the cargo-handling capacity of our Port
Posiet OAO (Port Posiet) seaport on the Sea of
Japan, building a specialized coal transshipment seaport at
Vanino in Russias Far East (Port Vanino) and
making the capital improvements necessary for the development of
our Elga coal deposit. See We will require a
significant amount of cash to fund our capital improvements
program. Our ability to increase coking coal export
volumes is also limited by our ability to first satisfy domestic
Russian coal demand, pursuant to a FAS directive issued to us in
August 2008. See Regulation by the Federal
Antimonopoly Service could lead to sanctions with respect to the
subsidiaries we have acquired or established, our prices, our
sales volumes or our business practices. If we fail to
manage successfully the obstacles and tasks involved in the
implementation of our export sales expansion strategy, it could
materially adversely affect our prospects.
If shares
of our subsidiary holding companies are listed on a stock
exchange, it could entail changes in such companies
management and corporate governance that might affect our
integrated business model.
While we intend to continue to operate as an integrated
business, if and when a listing of shares takes place in respect
of the subsidiary holding companies we are forming or intend to
form to consolidate our mining and ferroalloy assets, changes to
the management structure of such subsidiary holding companies
and/or the
assets consolidated within them may be made in preparation for
such a listing. After a listing of a subsidiary holding company,
the subsidiarys directors and management would operate the
business of such subsidiary, in accordance with applicable law,
for the benefit of all shareholders, including minority
shareholders. In addition, companies listed on stock exchanges
comply with certain corporate governance requirements and are
encouraged to implement certain corporate governance
recommendations, including the appointment of independent
directors. These and other changes, if implemented in connection
with the consolidation and potential listing of subsidiaries
holding our mining
and/or
ferroalloy assets, may result in decision-making by the
directors and management of such subsidiaries that may not be
consistent with our current integrated business model. As our
integrated business model is key to our strategy, changes in
decision-making by our subsidiaries directors and
management in connection with a listing may materially adversely
affect our business and prospects.
Our
business strategy envisions additional acquisitions and
continued integration, and we may fail to identify suitable
targets, acquire them on acceptable terms, identify all
potential liabilities associated with them or successfully
integrate them into our group.
Our strategy relies on our status as an integrated mining,
steel, ferroalloys and power group, which allows us to benefit
from economies of scale, realize synergies, better satisfy the
needs of our Russian and international customers, reduce our
reliance on third party brokers by distributing and selling our
products directly to end users, and compete effectively against
other mining, steel, ferroalloys and power producers. We also
intend to enhance the profitability of our business by applying
our integration strategy to a larger asset base and, towards
that end, on an ongoing basis we need to identify suitable
targets that would fit into our operations, acquire them on
terms
13
acceptable to us and successfully integrate them into our group.
We often compete with Russian and international companies for
acquisitions, including subsoil licenses.
The acquisition and integration of new companies pose
significant risks to our existing operations, including:
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additional demands placed on our senior management, who are also
responsible for managing our existing operations;
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increased overall operating complexity of our business,
requiring greater personnel and other resources; and
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incurrence of debt to finance acquisitions and higher debt
service costs related thereto, including, if necessary, upgrade
costs of such assets.
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In addition, integrating new acquisitions may require
significant initial cash investments. Furthermore, even if we
are successful in integrating our existing and new businesses,
expected synergies and cost savings may not materialize,
resulting in lower than expected profit margins.
We have acquired and established businesses in countries that
represent new operating environments for us and which are
located at a great distance from our headquarters in Russia.
These businesses conduct operations in accordance with local
customs and laws. For example, in connection with our recent
acquisition of the BCG companies, a group of companies with
coal-mining assets and operations in West Virginia, and our
establishment of Mechel Bluestone Inc., a Delaware corporation
that holds the BCG companies, we now have significant
operations, assets and employees in the United States which are
subject to U.S. federal and state laws and regulations. See
Our existing arrangements with trade unions
may not be renewable on terms favorable to us, and our
operations could be materially adversely affected by a worsening
of labor relations in the future, We
have assumed liabilities with respect to postretirement benefits
for our U.S. employees, which could be more burdensome if
certain factors beyond our control are changed or
corrected, Other Countries Where We
Operate The BCG companies are subject to extensive
U.S. laws, government regulations and other requirements
relating to the protection of the environment, health and safety
and other matters, which impose significant costs on us.
U.S. regulatory agencies have the authority to temporarily
or permanently close the BCG companies mines or modify
their operations, which could materially adversely affect our
business. Our operations may impact the environment or cause or
contribute to contamination or exposure to hazardous substances,
which could result in material liabilities to us,
Other Countries Where We Operate
Changes in U.S. regulations and the passage of new
legislation in the United States could materially adversely
affect the BCG companies operations, increase our costs or
limit our ability to produce and sell coal in the United
States, Other Countries Where We
Operate We must obtain and maintain numerous
U.S. governmental permits and approvals for our operations
in the United States, which can be costly and time consuming,
and our failure to obtain or renew necessary permits and
approvals could negatively impact our business,
Other Countries Where We Operate
We may be subject to significant mine reclamation and closure
obligations with respect to our U.S. coal mining
operations, Other Countries Where We
Operate Extensive environmental regulation in the
United States, including the Clean Air Act and similar state and
local laws, affect our U.S. customers and could reduce the
demand for coal as a fuel source and cause our sales to
decline and Other Countries Where We
Operate Mining in the Northern and Central
Appalachian region of the United States is more complex and
involves more regulatory constraints than in other
U.S. geographic areas. Thus, it may take some time to
implement our operating standards and it is possible that for a
certain period of time we may face some uncertainties with
respect to the operational and financial needs of these
businesses, which may hinder our integration efforts.
In some instances we conduct limited due diligence
investigations in connection with our acquisitions and the
contractual documentation does not contain representations and
warranties and indemnities to protect against unidentified
liabilities and other losses. Moreover, these acquired
businesses may not have financial reports prepared under
internationally accepted accounting standards. Accordingly,
these businesses may face risks that we have not yet identified
and that are not described in this document and we may not
realize the full benefit of our investment, which could have a
material adverse effect on our business and prospects.
For example, in the case of the West Virginia-based BCG
companies, which we acquired in May 2009, though we performed a
pre-acquisition review of the companies assets,
liabilities, operations, legal matters and financial condition,
the transaction was completed very recently and our review of
the new acquisition is ongoing. Though we
14
believe we have identified in this document the current material
risks associated with the BCG companies in the context of our
group, we may not have yet fully identified the extent of the
historical, current and future costs related to the BCG
companies assets, liabilities, operations, legal matters
and financial condition, including health, safety and
environmental liability, problems with permits and regulatory
compliance, labor issues and potential litigation. As noted
above, implementing our operating standards at newly acquired
companies takes time, and our assumptions regarding the
liability and cost of operating U.S. assets and doing
business in the United States are subject to change as we
integrate the BCG companies into our group. If more liabilities
and costs are associated with the BCG companies
acquisition than we have assumed, including liabilities and
costs that affect the calculation of coal reserves owned or
controlled by the BCG companies, we may not realize the
investment benefits, operational synergies and marketing
advantages we expect from the BCG acquisition, which could
materially adversely affect our business, results of operations,
financial condition and prospects.
In the
event the title to any privatized company we acquired is
successfully challenged, we risk losing our ownership interest
in that company or its assets.
Almost all of our Russian assets consist of privatized
companies, and our business strategy will likely involve the
acquisition of additional privatized companies. The Russian
statute of limitations for challenging privatization
transactions is three years. However, because Russian
privatization legislation is vague, internally inconsistent and
in conflict with other legislation, including conflicts between
federal and local privatization legislation, and the statute of
limitations for challenging certain actions related to
privatization may be argued to begin to run only upon the
discovery of a violation, many privatizations are vulnerable to
challenge. In the event that any title to, or our ownership
stakes in, any of the privatized companies acquired by us is
subject to challenge as having been improperly privatized and we
are unable to defeat this claim, we risk losing our ownership
interest in the company or its assets, which could materially
adversely affect our business and results of operations.
In addition, under Russian law, transactions in shares may be
invalidated on many grounds, including a sale of shares by a
person without the right to dispose of such shares, breach of
interested party
and/or major
transaction rules
and/or the
terms of transaction approvals issued by government authorities,
or failure to register the share transfer in the securities
register. As a result, defects in earlier transactions in shares
of our subsidiaries (where such shares were acquired from third
parties) may cause our title to such shares to be subject to
challenge.
The
potential implementation by the Russian government of a law
requiring companies to purchase or lease the land on which they
operate may have a material adverse effect on our financial
condition.
Much of the land occupied by privatized Russian companies,
including most of our subsidiaries, was not included in the
privatizations of these companies and is still owned by federal,
regional or municipal governments. The companies use the land
pursuant to a special title of perpetual use whereby they have
the right to use the land but do not have the right to alienate
such land.
The Land Code of the Russian Federation, as amended, which was
enacted on October 25, 2001 (the Land Code),
requires privatized Russian companies to either purchase or
lease the land on which they operate by January 1, 2010. In
accordance with the current legislation the repurchase price of
land plots held under special title of perpetual use is set in
the amount of 2.5% of the cadastral value of such land plots. We
estimate that the cost for us to purchase the land on which we
operate is $35.0 million. This estimate excludes certain
land plots on which Southern Kuzbass Coal Company OAO
(Southern Kuzbass Coal Company) operates, which have
not been included in the state cadastral valuation. A bill has
been introduced in the State Duma, Russias Parliament, to
extend the term of special title of perpetual use up until
January 1, 2013. If this bill does not become law and if we
are required to purchase the land plots on which we operate by
January 1, 2010 as provided under the current Land Code it
may have a material adverse effect on our financial condition.
Increasing
prices of electricity and natural gas could materially adversely
affect our business.
In 2008, our Russian operations purchased approximately
1.8 billion
kilowatt-hours
(kWh) of electricity, representing 55% of their
needs. Domestic electricity prices are currently regulated by
the Russian government, but the government is in the process of
liberalizing the wholesale electricity market and moving from
regulated pricing
15
to a market-based system. This could lead to higher electricity
prices. In addition, according to a 2008 long-term macroeconomic
forecast made by the Ministry for Economic Development of the
Russian Federation, electricity prices for industrial users are
expected to reach 6.9 cents per kWh in 2009 and from 10 to 15
cents per kWh by 2020. In 2008, our average cost of electricity
was 5.8 cents per kWh. Assuming a price of 6.9 cents per kWh in
2008, our Russian operations would have incurred approximately
$19.8 million in additional costs. Further price increases
for electricity may also occur in the future as the industry is
controlled to a greater extent by the private sector. If we are
required to pay higher prices for electricity in the future, our
costs will rise and our business and prospects could be
materially adversely affected.
Our Russian operations also purchase significant amounts of
natural gas, primarily for the production of electricity at our
own co-generation facilities, from Gazprom OAO
(Gazprom). Gazprom is a government-controlled
company and the dominant producer and monopoly transporter of
natural gas within Russia. Domestic natural gas prices are
regulated by the Russian government. These prices have been
rising over the last few years. The average price for industrial
consumers was approximately $65.3 per thousand cubic meters
($1.9 per thousand cubic feet) in 2008, and increased by 25.0%
compared with 2007. Further, Russian domestic natural gas prices
are significantly below Western European levels, which presently
helps to provide us with a cost advantage over our competitors,
an advantage which is expected to diminish as Russian domestic
gas prices approach Western European levels. The Ministry for
Economic Development of the Russian Federation has forecasted
natural gas prices in the range of $223 to $224 per thousand
cubic meters ($6.3 to $6.4 per thousand cubic feet) in 2015. If
we are required to pay higher prices for gas in the future, our
costs will rise and our business, financial condition and
prospects could be materially adversely affected.
Recent
and potential developments in the Russian rail transportation
sector expose us to uncertainties regarding transportation costs
of raw materials and steel products.
Railway transportation is our principal means of transporting
raw materials and steel products to our facilities and to
customers in Russia and abroad. The Russian rail system is
controlled by Russian Railways, an open joint-stock company
wholly owned by the Russian government. Russian Railways is a
state-sanctioned monopoly responsible for the management of all
Russian railroads. The Russian government sets domestic rail
freight prices and the terms of transportation. These rail
freight prices are subject to annual adjustment based on, among
other factors, inflation and the funding requirements of Russian
Railways capital investment program, which is in turn
affected by the acute need to upgrade Russian Railways
rolling stock, track infrastructure and passenger- and
cargo-handling facilities.
Our cargoes are currently transported in the railcars of either
Russian Railways or third party owners engaged for
transportation, as well as in our own railcars. The most
significant railcar owner is Pervaya Gruzovaya Kompaniya OAO
(First Freight Company), a wholly-owned subsidiary
of Russian Railways from which we lease railcars, mainly to
transport coal products and iron ore concentrate. At present,
only two companies, Russian Railways and First Freight Company,
possess a sufficiently extensive railcar fleet to provide for
the traffic volumes we plan.
In December 2007, our subsidiary Mecheltrans OOO concluded a
contract to arrange transportation and forwarding of cargoes
with the railcar fleet owned by First Freight Company. Our
freight volume transported by First Freight Companys
railcars amounted to 11.0 million tonnes or RUR
7.1 billion in 2008.
In 2008, tariffs were indexed three times, which resulted in a
23% average tariff increase.
Since January 10, 2009, all tariffs have been increased by
an additional 5%.
If rail freight prices continue to increase, or if there is a
disruption in transportation of our materials and products due
to a shortage of available working rolling stock, it could
adversely affect our business, financial condition, results of
operations and prospects.
In connection with the downturn in economic activity due to the
global financial crisis, recently the shortage of rail freight
rolling stock has eased somewhat. However, as the economic
situation improves, the rolling stock deficit is expected to
worsen, which may negatively affect our business.
On May 6, 2008, an interdepartmental Russian government
commission on structural reform of the rail transportation
sector, headed by the Russian Ministry of Transportation,
approved draft amendments to the Federal
16
Law On Rail Transportation for further submission to
the State Duma. On February 16, 2009, a committee of the
Russian Union of Industrialists and Entrepreneurs considered
certain provisions of the draft bill at the organizations
convention. The text of the full draft has not been made public.
Changes to Russian legislation regulating the rail
transportation sector could result in further increases in our
freight shipment costs, which in turn could have a material
adverse effect on our business, results of operations, financial
condition and prospects.
We face
numerous protective trade restrictions in the export of our
steel products and ferroalloys, and we may face export duties in
the future.
We face numerous protective tariffs, duties and quotas which
reduce our competitiveness in, and limit our access to,
particular markets. Several key steel importing countries
currently have import restrictions in place on steel products or
intend to introduce them in the future. The E.U. has a quota
system in place with respect to Russian steel imports, which
affected our exports to ten countries in Central and Eastern
Europe and the Baltic states (Estonia, Lithuania and Latvia)
that joined the E.U. in 2004 as well as to Romania and Bulgaria,
which joined the E.U. in 2007. Our sales into the E.U.
constituted approximately 24% of our steel segment revenues and
approximately 37% of our steel segment export revenues in 2008.
The export of our steel into the E.U. is an important part of
our growth strategy. If E.U. quotas are not increased in line
with our sales growth objectives, our ability to expand our
sales in the E.U. and pursue our growth strategy could be
limited. In 2008, approximately 12% of our steel segments
export sales revenues were derived from sales of steel products
that were subject to import restrictions. In addition, the E.U.
has imposed antidumping duties on certain of our steel exports.
Our ferroalloys business is also subject to export restrictions.
In February 2008, an antidumping duty in the amount of 17.8% was
imposed on exports to the E.U. of ferrosilicon produced by our
subsidiary Bratsk Ferroalloy Plant for a period of five years.
We did not supply any ferrosilicon to the E.U. in 2008.
See Item 4. Information on the Company
Steel Business Trade restrictions and
Item 4. Information on the Company
Ferroalloys Business Trade restrictions.
We
benefit from Russias tariffs and duties on imported steel,
which may be eliminated in the future.
Russia has in place import tariffs with respect to certain
imported steel products. These tariffs generally amount to 5-15%
of value. Almost all of our sales of steel products in Russia
were protected by these import tariffs in 2008. In January 2009,
the Russian government increased the import duties on certain
types of steel products (corrosion-resistant steel and some
other steel products) from 5% to 15%. These tariffs and duties
may be reduced or eliminated in the future, which could
materially adversely affect our revenues and results of
operations.
In August 2007, Russia and Ukraine signed an agreement imposing
quotas on the export of Ukrainian steel bars to the Russian
market. The agreement will be effective through
December 31, 2010. The total quota of steel bars from
Ukraine to Russia is equal to 1,205,000 tonnes during the
effective term of the trade agreement and is divided into annual
volumes. We believe that we benefit from this agreement because
it prevents subsidized Ukrainian exports from reducing the
prices we otherwise could obtain for these products in our
domestic markets.
From March 20, 2007, Russia has imposed an antidumping duty
on corrosion-resistant steel originating in the E.U. at the rate
of 840 per tonne. The duty, which we believe will benefit
us, will be in force for a total of three years.
According to available public information, Russia has taken part
in negotiations to join the World Trade Organization (the
WTO). Russias potential future accession to
the WTO could negatively affect our business and prospects. In
particular, Russias entry into the WTO may require gradual
reduction or elimination of import tariffs and duties on steel
products, causing increased competition in the Russian steel
market from foreign producers and exporters. See also
Increasing prices of electricity and natural
gas could materially adversely affect our business.
Estimates
of our reserves are subject to uncertainties.
The estimates of our reserves contained in this document are
subject to uncertainties. These estimates are based on
interpretations of geological data obtained from sampling
techniques and projected rates of production in
17
the future. Actual production results may differ significantly
from reserve estimates. In addition, it may take many years from
the initial phase of drilling before production is possible.
During that time, the economic feasibility of exploiting a
discovery may change as a result of changes in the market price
of the relevant commodity.
In addition, the calculation of reserves of the Elga coal
deposit, which we acquired in October 2007 along with our
acquisition of Yakutugol, is subject to certain risks due to the
license obligations and capital costs involved in developing
required infrastructure and commencing production and the nature
of the undeveloped Elga coal deposit. See Item 4.
Information on the Company Mining
Business Mineral reserves (coal, iron ore and
limestone) Coal.
We are
subject to mining risks.
Our business operations, like those of other mining companies,
are subject to all of the hazards and risks normally associated
with the exploration, development and production of natural
resources, any of which could result in production shortfalls or
damage to persons or property.
In particular, hazards associated with our open pit mining
operations include, but are not limited to:
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flooding of the open pit;
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collapses of the open pit wall;
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accidents associated with the operation of large open pit mining
and rock transportation equipment;
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accidents associated with the preparation and ignition of
large-scale open pit blasting operations;
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deterioration of production quality due to weather; and
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hazards associated with the disposal of mineralized waste water,
such as groundwater and waterway contamination.
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Hazards associated with our underground mining operations
include but are not limited to:
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underground fires and explosions, including those caused by
flammable gas;
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cave-ins or ground falls;
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discharges of gases and toxic chemicals;
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flooding;
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sinkhole formation and ground subsidence; and
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other accidents and conditions resulting from drilling, blasting
and removing and processing material from an underground mine,
including due to human error.
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We are at risk of experiencing any and all of these hazards. The
occurrence of such hazards could delay production, increase
production costs, result in injury to persons or death, and
damage to property, as well as liability for us.
Furthermore, the risk of occurrence of these hazards is
exacerbated by the significant level of wear of the equipment of
our mining enterprises. We are conducting a program of phased
replacement and refurbishment of obsolete equipment in order to
meet safety requirements at our most dangerous facilities. See
Item 8. Financial Information
Litigation Environmental and safety.
On May 30, 2008, there was a shaft cave-in at the Lenin
underground mine, an asset of our subsidiary Southern Kuzbass
Coal Company in Kemerovo region, Russia. Five of our workers
were killed and mining operations were suspended for 17 calendar
days, resuming on June 16, 2008. The causes of the accident
were investigated by the Kemerovo regional office of the Russian
Federal Service for Environmental, Technological and Nuclear
Supervision (Rostekhnadzor). Following its
investigation, Rostekhnadzor issued a report. Rostekhnadzor
found that the primary cause of the accident was workers
gross breach of safety rules.
18
On July 29, 2008, a methane flash occurred at the Lenin
mine. All 41 miners who were in the area of the explosion were
evacuated to the surface; however, 17 persons were injured.
Mining operations were suspended for 67 calendar days, resuming
on October 4, 2008. The Kemerovo regional office of
Rostekhnadzor conducted an investigation and issued a report,
finding that the flash was caused by ignition of a hazardous
concentration of methane in the atmosphere in a mined-out
section of the mine that arose through extraction from
methane-containing mine faces.
In 2008, we took steps to improve safety at the Lenin mine. We
commissioned safety inspections, improved safety procedures and
monitoring and provided our engineering and technical personnel
with additional training and instruction on mining safety. After
the July 2008 methane flash, we also revised our mining
operations plan and production target for the remaining part of
2008. See Item 8. Financial Information
Litigation Environmental and safety.
More
stringent environmental laws and regulations or more stringent
enforcement of existing environmental laws and regulations in
the jurisdictions where we operate may have a significant
negative effect on our operating results.
Our operations and properties are subject to environmental,
worker protection and industrial safety and other laws and
regulations in the jurisdictions in which we operate. For
instance, our operations generate large amounts of pollutants
and waste, some of which are hazardous, such as benzapiren,
sulfur oxide, sulfuric acid, nitrogen ammonium, sulfates,
nitrites and phenicols. Some of our operations result in the
creation of hazardous sludges, including sludges containing base
elements such as chromium, copper, nickel, mercury and zinc. The
creation, storage and disposal of such hazardous waste is
subject to environmental regulations, including some requiring
the clean-up
of contamination and reclamation, such as requirements for
cleaning up highly hazardous waste oil and iron slag. In
addition, pollution risks and related
clean-up
costs are often impossible to assess unless environmental audits
have been performed and the extent of liability under
environmental laws is clearly determinable.
Generally, there is a greater awareness in Russia of damage
caused to the environment by industry than existed during the
Soviet era. At the same time, environmental legislation in
Russia is generally weaker and less stringently enforced than in
the E.U. or the United States. However, recent Russian
government initiatives indicate that Russia will introduce new
water, air and soil quality standards and increase its
monitoring and fines for noncompliance with environmental rules.
In addition, we are currently assessing whether our Romanian and
Bulgarian operations will face higher environmental compliance
costs due to the integration of these countries into the E.U.
See note 26(c) to our consolidated financial statements in
Item 18. Financial Statements.
Based on the current regulatory environment in Russia and
elsewhere where we conduct our operations, as of
December 31, 2008, we have not created any reserves for
environmental liabilities and compliance costs, other than an
accrual in the amount of $71.6 million for asset retirement
obligations, consistent with U.S. GAAP requirements. Any
change in this regulatory environment could result in actual
costs and liabilities for which we have not provided.
Also, in the course, or as a result, of an environmental
investigation by Russian governmental authorities, courts can
issue decisions requiring part or all of the production at a
facility that has violated environmental standards to halt for a
90-day
period. We have been cited in Russia for various violations of
environmental regulations in the recent past, including during
the 2008 financial year, and we have paid certain fines levied
by regulatory authorities in connection with these infractions.
Though our production facilities have not been ordered to
suspend operations due to environmental violations during the
respective periods since we acquired or established them, there
are no assurances that environmental protection authorities will
not seek such suspensions in the future. In the event that
production at any of our facilities is partially or wholly
suspended due to this type of sanction, our business could
suffer and our operating results could be negatively affected.
The assets and operations of our newly acquired BCG companies
based in West Virginia are subject to U.S. environmental
and other regulatory risks. See Other
Countries Where We Operate The BCG companies are
subject to extensive U.S. laws, government regulations and
other requirements relating to the protection of the
environment, health and safety and other matters, which impose
significant costs on us. U.S. regulatory agencies have the
authority to temporarily or permanently close the BCG
companies mines or modify their operations,
19
which could materially adversely affect our business. Our
operations may impact the environment or cause or contribute to
contamination or exposure to hazardous substances, which could
result in material liabilities to us,
Other Countries Where We Operate
Changes in U.S. regulations and the passage of new
legislation in the United States could materially adversely
affect the BCG companies operations, increase our costs or
limit our ability to produce and sell coal in the United
States, Other Countries Where We
Operate We must obtain and maintain numerous
U.S. governmental permits and approvals for our operations
in the United States, which can be costly and time consuming,
and our failure to obtain or renew necessary permits and
approvals could negatively impact our business,
Other Countries Where We Operate
We may be subject to significant mine reclamation and closure
obligations with respect to our U.S. coal mining
operations, Other Countries Where We
Operate Extensive environmental regulation in the
United States, including the Clean Air Act and similar state and
local laws, affect our U.S. customers and could reduce the
demand for coal as a fuel source and cause our sales to
decline and Other Countries Where We
Operate Mining in the Northern and Central
Appalachian region of the United States is more complex and
involves more regulatory constraints than in other
U.S. geographic areas.
In addition, we are generally not indemnified against
environmental liabilities or any required land reclamation
expenses of our acquired businesses that arise from activities
that occurred prior to our acquisition of such businesses. See
Our business strategy envisions additional
acquisitions and continued integration, and we may fail to
identify suitable targets, acquire them on acceptable terms,
identify all potential liabilities associated with them or
successfully integrate them into our group.
Our
business could be adversely affected if we fail to obtain or
renew necessary licenses and permits or fail to comply with the
terms of our licenses and permits.
Our business depends on the continuing validity of our licenses
and the issuance of new licenses and our compliance with the
terms thereof, including subsoil licenses for our mining
operations. Regulatory authorities exercise considerable
discretion in the timing of license issuance, renewal of
licenses and monitoring licensees compliance with license
terms. In particular, subsoil licenses and related agreements
typically contain certain environmental, safety and production
commitments. See Item 4. Information on the
Company Regulatory Matters Russian
Regulation Subsoil licensing Maintenance
and termination of licenses. If regulatory authorities
determine that we have violated the terms of our licenses, it
could lead to suspension or termination of our licenses, and to
administrative, civil and criminal liability. In addition,
requirements imposed by relevant authorities may be costly to
implement and result in delays in production. See
Item 4. Information on the Company Mining
Business Mineral reserves (coal, iron ore and
limestone). Accordingly, these factors may seriously
affect our ability to operate our business and realize our
reserves.
The assets and operations of our newly acquired BCG companies
based in West Virginia are subject to risks relating to permits
required under U.S. federal and state laws. See
Other Countries Where We Operate
We must obtain and maintain numerous U.S. governmental
permits and approvals for our operations in the United States,
which can be costly and time consuming, and our failure to
obtain or renew necessary permits and approvals could negatively
impact our business.
Our
controlling shareholder has the ability to take actions that may
conflict with the interests of the holders of our shares and
ADSs.
Our Chief Executive Officer, Igor Zyuzin, directly and
indirectly owns approximately 66.76% of our common shares and
may also acquire additional shares from time to time in
compliance with current Companys rules. Except in certain
cases as provided by the Federal Law On Joint-Stock
Companies, dated December 26, 1995, as amended (the
Joint-Stock Companies Law), resolutions at a
shareholders meeting are adopted by a simple majority in a
meeting at which shareholders holding more than half of the
voting shares are present or represented. Accordingly,
Mr. Zyuzin has the power to control the outcome of most
matters to be decided by a majority vote at a shareholders
meeting and can control the appointment of the majority of
directors and the removal of all of the elected directors. In
addition, our controlling shareholder is likely to be able to
take actions which require a three-quarters supermajority vote
of shares represented at such a shareholders meeting, such
as amendments to our charter, reorganization, significant sales
of assets and other major transactions in case if other
shareholders do not participate in the meeting. Thus, our
controlling shareholder can take actions that may conflict with
the interests of other holders of our shares and ADSs.
20
Our
competitive position and future prospects depend on our senior
managers and other key personnel.
Our ability to maintain our competitive position and to
implement our business strategy is dependent to a large degree
on the services of our senior management team and other key
personnel, particularly Mr. Zyuzin, our Chief Executive
Officer and controlling shareholder. See Our
controlling shareholder has the ability to take actions that may
conflict with the interests of the holders of our shares and
ADSs and Item 6. Directors, Senior Management
and Employees Directors and Executive
Officers. Mr. Zyuzin has provided and continues to
provide strategic direction and leadership to us.
Moreover, competition in Russia, and in the other countries
where we operate, for personnel with relevant expertise is
intense due to the small number of qualified individuals and, as
a result, we attempt to structure our compensation packages in a
manner consistent with the evolving standards of the Russian
labor market. The loss or decline in the services of members of
our senior management team or an inability to attract, retain
and motivate qualified key personnel could have a material
adverse effect on our business, financial condition and results
of operations.
Regulation
by the Federal Antimonopoly Service could lead to sanctions with
respect to the subsidiaries we have acquired or established, our
prices, our sales volumes or our business practices.
Our business has grown substantially through the acquisition and
founding of companies, many of which required the prior approval
or subsequent notification of the Russian Federal Antimonopoly
Service (the FAS) or its predecessor agencies.
Relevant legislation restricts the acquisition or founding of
companies by groups of companies or individuals acting in
concert without such approval or notification. This legislation
is vague in certain parts and subject to varying
interpretations. If the FAS were to conclude that an acquisition
of an existing company or the creation of a new company was done
in contravention of applicable legislation and that competition
has been limited as a result, it could seek redress, including
invalidating the transactions that led to the limitation of
competition, obliging the acquirer to perform activities to
restore competition, and seeking the dissolution of the company
created as a result of reorganization. Any of these actions
could materially adversely affect our business and our results
of operations.
As of April 22, 2009, nine of our companies were included
by the FAS in its register of entities with a market share
exceeding 35% in the relevant market or with a dominant position
on a certain market, including:
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Beloretsk Metallurgical Plant OAO as
controlling 100% of the market for local telephony services in
the city of Beloretsk;
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Chelyabinsk Metallurgical Plant OAO (Chelyabinsk
Metallurgical Plant) as controlling more
than 65% of the market for forgings made of stainless steel
ingots in the Russian market;
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Southern Urals Nickel Plant OAO (Southern Urals Nickel
Plant) as controlling more than 65% of the
market for nickel in sulfate and hydroxide in the Russian
Federation;
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Izhstal OAO (Izhstal) as
controlling more than 65% of the market for graded high-speed
steel and its substitute and the market for small shaped graded
high-speed steel in the Russian Federation;
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Vyartsilya Metal Products Plant ZAO (Vyartsilya Metal
Products Plant) as controlling more than
65% of the market of railroad transportation of cargo for third
parties and companies on the track section from Vyartsilya
village to Vyartsilya station;
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Kuzbass Power Sales Company OAO (Kuzbass Power Sales
Company) as controlling more than 50% of
the electricity trading market in the Kemerovo region;
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Mechel-Energo OOO (Mechel-Energo)
as controlling more than 50% of the market for the trading of
electricity in the cities of Mezhdurechensk, Myski and
Novokuznetsk;
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Yakutugol OAO, including its subsidiaries
Dzhebariki-Khaya Mine OAO and Kangalassk Open Pit Mine
OAO as controlling more than 65% of the coal
market of the Sakha Republic (an administrative region of Russia
in eastern Siberia, also known as Yakutia) and as holding a
dominant market position as the sole
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supplier of Far East Generating Company OAO (Far East
Generating Company), a power plant designed to consume
only the type of coal produced by Yakutugol and its
subsidiaries; and
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Moscow Coke and Gas Plant OAO as controlling
100% of the market for cargo transportation services on the
companys rail siding in the Lenin District of Moscow
region from the Obmennaya station to the Zavodskaya station.
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When our companies are included in the register of entities with
a market share exceeding 35% in the relevant market or with a
dominant position on a certain market, this does not by itself
result in restriction of the activities of such entities.
However, these entities may be subject to additional FAS
oversight by reason of their having been deemed to have a
dominant market position.
In 2008, in furtherance of the FASs mandate to exercise
state control over economic concentration, the FAS considered
applications made by our companies with the aim of obtaining
permissions required under Russian law and issued a number of
directives to a number of our companies placing certain
restrictions on our business practices.
On April 14, 2008, the FAS issued a directive ordering
Yakutugol, Southern Kuzbass Coal Company and Mechel-Invest OOO
(Mechel-Invest), as a group of companies holding a
dominant position on the Russian coking coal market, to fulfill
the following requirements:
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to support certain production volumes and product lines;
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to provide, to the extent possible, equal supply terms to all
customers without discrimination against companies not forming
part of the Mechel-Invest group of companies;
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not to restrict other companies from supplying coking coal to
the same geographical area of operations; and
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to notify the FAS prior to any increase in domestic prices of
coking coal, steam coal and coking coal concentrate, if such
increase amounts to more than 10% of the relevant price used
180 days before the date such increase is planned to take
place, with submission to the FAS of the financial and economic
reasoning for the planned increase of prices.
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The above directive is not in effect currently as Mechel-Invest
does not hold Yakutugols shares as of June 30, 2008,
and was liquidated by a way of the merger to Mechel Trading
House on December 31, 2008.
A new directive with substantially identical requirements was
issued to Mechel, Southern Kuzbass Coal Company and Korshunov
Mining Plant OAO (Korshunov Mining Plant) on
May 13, 2008, as described below.
Additionally, on March 6, 2008, we received from the FAS
two directives relating to the same subsidiaries as the
May 13, 2008 directive, with one of them also being
addressed to Elgaugol. These directives lost effect. However, on
October 10, 2008, the FAS issued new directives to Mechel
Mining Management ordering Mechel Mining Management, Yakutugol
and Southern Kuzbass Coal Company to follow the FASs
requirements in place of the original addressees. These
directives contain requirements similar to the ones described in
the previous paragraph, except for the requirement for prior
notification of contemplated price increases. Under these two
directives, the companies are required to provide a
justification of increases in the price of coking coal
concentrate if the change in price is 10% more than the weighted
average price over the previous six months.
Furthermore, in connection with the establishment of Mechel
Mining, the subsidiary into which certain mining assets are
being consolidated, we received a directive from the FAS dated
May 13, 2008, which contains requirements as to the
activities of Mechel, Southern Kuzbass Coal Company and
Korshunov Mining Plant, which have been deemed by FAS to be a
group of companies holding a dominant position on the Russian
coking coal market. The requirements repeat those described
above pursuant to the directive issued to Yakutugol, Southern
Kuzbass Coal Company and Mechel-Invest on April 14, 2008.
Additionally, on June 23, 2008 the FAS issued two more
directives, which were addressed to our subsidiary holding
company Mechel Mining and relating to its subsidiaries Yakutugol
and Southern Kuzbass Coal Company. The requirements under these
two directives substantially repeat those described above.
22
In addition, in connection with our transfer of management of
Beloretsk Metallurgical Plant, Izhstal, Chelyabinsk
Metallurgical Plant and Urals Stampings Plant to Mechel
Management, in 2008 FAS issued four directives addressed to
Mechel Management. Furthermore, in connection with our transfer
of managment of Southern Urals Nickel Plant and Bratsk
Ferroalloy Plant to Mechel Ferroalloys Management and the
consolidation of our ferroalloy assets under our subsidiary
Oriel Resources, in October 2008 FAS issued two directives
addressed to Mechel Ferroalloys Management and one directive
addressed to Oriel Resources, and in November 2008 FAS issued
one additional directive addressed to Mechel. The requirements
under all eight of these directives are substantially similar to
those described above, except that they relate to our production
and sales of ferrosilicon, nickel products, stampings and
certain other steel products.
In the event of breach of the terms of business conduct set
forth by the FAS by our companies, the FAS may seek to impose
liability for violation of antimonopoly legislation and of
administrative legislation, which would materially adversely
affect our business and results of operations. Such liability
may take the form of an administrative fine of up to 15% of the
proceeds of sale of all goods, works and services on the market
where such violation,was committed, but not more than 2% of
gross proceeds of sale of all goods, works and services. Russian
legislation also provides for criminal liability for violations
of antimonopoly legislation resulting in damage over one million
rubles. Furthermore, for systematic violations a court may
order, pursuant to a suit filed by the FAS, a compulsory
split-up or
spin-off of the violating company, and no affiliation can be
preserved between the new entities established as result of such
a mandatory reorganization. The imposition of any such liability
on us or our subsidiaries could materially adversely affect our
business, results of operations, financial condition or
prospects.
Negative publicity associated with any antimonopoly,
administrative, criminal or other investigation or prosecution
carried out with respect to our business practices, regardless
of the outcome, could damage our reputation and result in a
significant drop in the price of our shares and ADSs and could
materially adversely affect our business and prospects.
In the
event that the minority shareholders of our subsidiaries were to
successfully challenge past interested party transactions or do
not approve interested party transactions in the future, we
could be limited in our operational flexibility.
We own less than 100% of the equity interests in some of our
subsidiaries. In addition, certain of our wholly owned
subsidiaries have previously had other shareholders. We and our
subsidiaries in the past have carried out, and continue to carry
out, transactions among our companies and affiliates, as well as
transactions with other parties which may be considered to be
interested party transactions under Russian law,
requiring intra-group approval by disinterested directors,
disinterested independent directors or disinterested
shareholders depending on the nature of the transaction and the
parties involved. See Item 10. Additional Information
Interested Party Transactions. The provisions of
Russian law defining which transactions must be approved as
interested party transactions are subject to different
interpretations, and these transactions may not always have been
properly approved, including by former shareholders. We cannot
make any assurances that our and our subsidiaries
applications of these concepts will not be subject to challenge
by former and current shareholders. Any such challenges, if
successful, could result in the invalidation of transactions,
which could have a material adverse effect on our business,
financial condition, results of operations or prospects.
In addition, Russian law requires a three-quarters majority vote
of the holders of voting stock present at a shareholders
meeting to approve certain transactions and other matters,
including, for example, charter amendments, reorganization,
major transactions involving assets in excess of 50% of the
assets of the company, acquisition by the company of outstanding
shares and certain share issuances. In some cases, minority
shareholders may not approve interested party transactions
requiring their approval or other matters requiring approval of
minority shareholders or supermajority approval. In the event
that these minority shareholders were to challenge successfully
past interested party transactions, or do not approve interested
party transactions or other matters in the future, we could be
limited in our operational flexibility and our business,
financial condition, results of operations or prospects could be
materially adversely affected.
23
In the
event certain minority shareholder lawsuits are resolved against
us, our financial condition and results of operations could be
materially adversely affected.
Russian law does not protect us against, and does not allow us
to include in our charter, protections against unfriendly and
other similar actions by minority shareholders. For example,
minority shareholders holding as little as a single share in a
company have standing under Russian law to bring claims against
the company, challenge decisions of governing bodies. These
features of Russian corporate law are often abused by minority
shareholders, who can bring claims in local courts seeking
injunctions and other relief for which, as a practical matter,
we may not receive notice. Any such actions by minority
shareholders, if resolved against us, could have a material
adverse effect on our business, results of operations and
financial condition.
Our
existing arrangements with trade unions may not be renewable on
terms favorable to us, and our operations could be materially
adversely affected by a worsening of labor relations in the
future.
As of December 31, 2008, approximately 75% of our employees
were represented by trade unions. Although we have not
experienced any business interruption at any of our companies as
a result of labor disputes from the dates of their respective
acquisition by us and we consider our relations with our
employees to be good, under Russian law unions have the legal
right to strike and other Russian companies with large union
representation have been recently affected by interruptions due
to strikes, lockouts or delays in renegotiations of collective
bargaining agreements. Our businesses could also be affected by
similar events if our relations with our labor force and trade
unions worsen in the future. Although currently at all our
Russian businesses our collective bargaining agreements have
been extended for a period of at least one year from the fourth
quarter of 2008 to the first quarter of 2009, if employees are
dissatisfied with their terms, our business and results of
operations could be materially adversely affected.
Our risks relating to trade union relations may be increased by
our May 2009 acquisition of the BCG companies. Approximately
half of the BCG companies workforce is represented by the
United Mine Workers of America (UMWA) labor union.
Though we believe the BCG companies have a good relationship
with the UMWA, there are no assurances that our acquisition of
the BCG companies will not be detrimental to that relationship.
Our U.S. employees have the right at any time under the
U.S. National Labor Relations Act to form or affiliate with
a union and the current presidential administration in the
United States has indicated that it will support legislation
that may make it easier for employees to unionize. Any further
unionization of employees could adversely affect the stability
of our production and reduce our profitability. Additionally,
due to the increased risk of strikes and other work-related
stoppages that may be associated with union operations in the
coal industry, our competitors who operate without union labor
may have a competitive advantage in areas where they compete
with our unionized operations.
We have
assumed liabilities with respect to postretirement benefits for
our U.S. employees, which could be more burdensome if certain
factors beyond our control are changed or corrected.
With the acquisition of the BCG companies, we have assumed
long-term liability with respect to pension obligations and
postretirement welfare benefit plans. The BCG companies
contribute to multiemployer defined benefit pension plans
sponsored by the UMWA. In the event of our partial or complete
withdrawal from any multiemployer plan which is underfunded, we
would be liable for a proportionate share of such plans
unfunded vested benefits. In the event that any other
contributing employer withdraws from any plan which is
underfunded, and such employer (or any member in its controlled
group) cannot satisfy its obligations under the plan at the time
of withdrawal, then we, along with the other remaining
contributing employers, would be liable for our proportionate
share of such plans unfunded vested benefits. Assessment
of withdrawal liability could adversely affect our cash flow and
reduce our profitability, and could materially adversely affect
our financial condition.
Our postretirement medical obligations have been estimated based
on actuarial assumptions, including actuarial estimates, assumed
discount rates, estimates of life expectancy, and changes in
healthcare costs. If our assumptions relating to these benefits
change in the future or are incorrect, we may be required to
record additional expenses, which would reduce our
profitability. In addition, future regulatory and accounting
changes
24
relating to these benefits could result in increased obligations
or additional costs, which could also have a material adverse
impact on our cash flows, results of operations or financial
condition.
We do not
carry the types of insurance coverage customary in more
economically developed countries for a business of our size and
nature, and a significant event could result in substantial
property loss and inability to rebuild in a timely manner or at
all.
The insurance industry is still developing in Russia, and many
forms of insurance protection common in more economically
developed countries are not available in Russia on comparable
terms, including coverage for business interruption. At present,
most of our Russian production facilities are not insured, and
we have no coverage for business interruption or for third-party
liability, other than customary insurance coverage against the
risks associated with our international trading operations and
sales as well as the business in which we operate, other than
insurance required under Russian law, collective agreements,
loan agreements or other undertakings. Some of our international
production facilities are not covered by comprehensive insurance
typical for such operations in Western countries. Furthermore,
we cannot confirm that the insurance we have in place is
adequate for the potential losses and the liability we may
suffer.
Since most of our production facilities lack insurance covering
their property, if a significant event were to affect one of our
facilities, we could experience substantial financial and
property losses, as well as significant disruptions in our
production activity, for which we would not be compensated by
business interruption insurance.
Since we do not maintain separate funds or otherwise set aside
reserves for these types of events, in case of any such loss or
third-party claim for damages we may be unable to seek any
recovery for lost or damaged property or compensate losses due
to disruption of production activity. Any such uninsured loss or
event may have a material adverse effect on our business,
results of operations and financial condition.
If
transactions, corporate decisions or other actions of members of
our group and their
predecessors-in-interest
were to be challenged on the basis of noncompliance with
applicable legal requirements, the remedies in the event of any
successful challenge could include the invalidation of such
transactions, corporate decisions or other actions or the
imposition of other liabilities on such group members.
Businesses of our group, or their
predecessors-in-interest
at different times, have taken a variety of actions relating to
share issuances, share disposals and acquisitions, mandatory
buy-out offers, valuation of property, interested party
transactions, major transactions, decisions to transfer
licenses, meetings of governing bodies, other corporate matters
and antimonopoly issues that, if successfully challenged on the
basis of noncompliance with applicable legal requirements by
competent state authorities, counterparties in such transactions
or shareholders of the relevant members of our group or their
predecessors-in-interest,
could result in the invalidation of such actions, transactions
and our corporate decisions, restrictions on voting rights or
the imposition of other liabilities. Because applicable
provisions of Russian law are subject to many different
interpretations, we may not be able to defend successfully any
challenge brought against such actions, decisions or
transactions, and the invalidation of any of them or imposition
of any such liability may, individually or in the aggregate,
have a material adverse effect on our business, financial
condition and results of operations.
Risks
Relating to Our Shares and the Trading Market
Because
the depositary may be considered the beneficial holder of the
shares underlying the ADSs, these shares may be arrested or
seized in legal proceedings in Russia against the
depositary.
Because a court interpreting Russian law may not recognize ADS
holders as beneficial owners of the underlying shares, it is
possible that holders of ADSs could lose all their rights to
those shares if the assets of the depositary in Russia are
seized or arrested. In that case, holders of ADSs would lose
their entire investment.
A court interpreting Russian law may treat the depositary as the
beneficial owner of the shares underlying the ADSs. This is
different from the way other jurisdictions treat ADSs. In the
United States, although shares may be held in the
depositarys name or to its order, making it a
legal owner of the shares, the ADS holders are the
beneficial, or real, owners. In U.S. courts, an
action against the depositary would not result in the beneficial
25
owners losing their shares. Russian law does not make the same
distinction between legal and beneficial ownership, and it may
only recognize the rights of the depositary in whose name the
shares are held, not the rights of ADS holders, to the
underlying shares. Thus, in proceedings brought against a
depositary, whether or not related to shares underlying ADSs,
Russian courts may treat those underlying shares as the assets
of the depositary, open to seizure or arrest.
Voting
rights with respect to the shares represented by our ADSs are
limited by the terms of the deposit agreements for the ADSs and
relevant requirements of Russian law.
ADS holders have no direct voting rights with respect to the
shares represented by the ADSs. They exercise voting rights with
respect to the shares represented by ADSs only in accordance
with the provisions of the relevant deposit agreement relating
to the ADSs and relevant requirements of Russian law. Therefore,
there are practical limitations upon the ability of ADS holders
to exercise their voting rights due to the additional procedural
steps involved in communicating with them. For example, the
Joint-Stock Companies Law and our charter require us to notify
shareholders no less than 30 days prior to the date of any
meeting and at least 70 days prior to the date of an
extraordinary meeting to elect our Board of Directors upon
publication of the notice in the Russian official newspaper
Rossiyskaya Gazeta. Our common shareholders will receive
notice directly from us and will be able to exercise their
voting rights by either attending the meeting in person or
voting by power of attorney.
ADS holders, by comparison, will not receive notice directly
from us. Rather, in accordance with the deposit agreement, we
will provide the notice to the depositary. The depositary has in
turn undertaken, as soon as practicable thereafter, to mail to
ADS holders notice of such meeting, copies of voting materials
(if and as received by the depositary from us) and a statement
as to the manner in which instructions may be given by ADS
holders. To exercise their voting rights, ADS holders must then
instruct the depositary how to vote their shares. Because of
this extra procedural step involving the depositary, the process
for exercising voting rights may take longer for ADS holders
than for holders of shares. ADSs for which the respective
depositary does not receive timely voting instructions will not
be voted at any meeting.
In addition, although securities regulations expressly permit
the depositary to split the votes with respect to the shares
underlying the ADSs, as the case may be, in accordance with
instructions from ADS holders, there is little court or
regulatory guidance on the application of such regulations, and
the depositary may choose to refrain from voting at all unless
it receives instructions from all ADS holders to vote the shares
in the same manner. Holders of ADSs may thus have significant
difficulty in exercising voting rights with respect to the
shares underlying the ADSs. There can be no assurance that
holders and beneficial owners of ADSs will (1) receive
notice of shareholder meetings to enable the timely return of
voting instructions to the depositary, (2) receive notice
to enable the timely cancellation of ADSs in respect of
shareholder actions or (3) be given the benefit of
dissenting or minority shareholders rights in respect of
an event or action in which the holder or beneficial owner has
voted against, abstained from voting or not given voting
instructions.
The price
of our shares and ADSs may be highly volatile.
The trading prices of our shares and ADSs may be subject to wide
fluctuations in response to many factors, including:
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fluctuations in our operating results and those of other Russian
and international mining, steel, ferroalloys and power
companies, for the first quarter of 2009, as was seen after
reporting of our operating results;
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fluctuations in national and industry growth rates;
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actual or anticipated announcements of technical innovations or
new products or services by us or our competitors;
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changes in governmental legislation or regulation;
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general economic conditions within our business sector or in
Russia or other countries where we have operations; or
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extreme price and volume fluctuations on the Russian or other
emerging market stock exchanges and stock exchanges in developed
markets.
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ADS
holders may be unable to repatriate their earnings.
Dividends that we may pay in the future on the shares
represented by the ADSs are calculated in Russian rubles and may
be declared and paid to the depositary in rubles. Such dividends
will be converted into U.S. dollars by the depositary and
distributed to holders of ADSs, net of the depositarys
fees and expenses. The ability to convert rubles into
U.S. dollars is subject to the availability of
U.S. dollars in the currency markets. Although there is a
developing market for the conversion of rubles into
U.S. dollars, including the interbank currency exchange and
over-the-counter
and currency futures markets, the further development of this
market is not guaranteed.
ADS
holders may not be able to benefit from the United States-Russia
income tax treaty.
Under Russian law, dividends paid to a non-resident holder of
the shares generally will be subject to Russian withholding tax
at a rate of 15%.
Russian tax rules applicable to the holders of the ADSs are
characterized by significant uncertainties. The Ministry of
Finance of the Russian Federation has expressed its opinion in
private rulings that holders of depositary receipts should be
treated as the beneficial owners of the dividends paid on
underlying shares for the purposes of double tax treaty
provisions applicable to taxation of dividend income from the
underlying shares, provided that the tax treaty residence of the
holders of the depositary receipts is duly confirmed. However,
the Russian tax authorities have not provided official,
generally applicable guidance addressing how an ADS holder
should demonstrate its beneficial ownership in underlying
shares. As Russian tax legislation does not specify the form of
the documents confirming the status of the beneficiary
shareholder in the foreign jurisdiction (e.g.,
U.S. permanent resident status), the Russian tax
authorities have stated that the documents confirming the
permanent residence of a foreign company can be documents in any
format provided they are officially consularized or apostilled.
Until the Russian tax authorities clarify whether it is
permitted under Russian law to withhold Russian withholding tax
in respect of dividends a company pays to the depositary at a
lower rate than the domestic rate applicable to such payments
(currently 15%), we intend to withhold Russian withholding tax
at the domestic rate applicable to such dividends, regardless of
whether the depositary (the legal owner of the shares) or an ADS
holder would be entitled to reduced rates of Russian withholding
tax under the relevant income tax treaty if it were the
beneficial owner of the dividends for purposes of that treaty.
Although non-resident ADS holders may apply for a refund of a
portion of the amount so withheld by us under the relevant
income tax treaty, no assurance can be made that the Russian tax
authorities will grant any refunds. See Item 10.
Additional Information Taxation Russian
Income and Withholding Tax Considerations for additional
information.
Capital
gains from the sale of ADSs may be subject to Russian income
tax.
Under Russian tax legislation, gains realized by non-resident
legal entities or organizations from the disposition of Russian
shares and securities, as well as financial instruments derived
from such shares, such as the ADSs, may be subject to Russian
profits tax or withholding income tax if immovable property
located in Russia constitutes more than 50% of our assets.
However, no procedural mechanism currently exists to withhold
and remit this tax with respect to sales made to persons other
than Russian companies and foreign companies with a registered
permanent establishment in Russia. Gains arising from the
disposition on foreign stock exchanges of the foregoing types of
securities listed on these exchanges are not subject to taxation
in Russia.
Gains arising from the disposition of the foregoing types of
securities and derivatives outside of Russia by
U.S. holders who are individuals not resident in Russia for
tax purposes will not be considered Russian source income and
will not be taxable in Russia. Gains arising from disposition of
the foregoing types of securities and derivatives in Russia by
U.S. holders who are individuals not resident in Russia for
tax purposes may be subject to tax either at the source in
Russia or based on an annual tax return, which they may be
required to submit with the Russian tax authorities.
27
Holders
of our ADSs may have limited recourse against us and our
directors and executive officers because most of our operations
are conducted outside the United States and most of our
directors and all of our executive officers reside outside the
United States.
Our presence outside the United States may limit our ADS
holders legal recourse against us. Mechel is incorporated
under the laws of the Russian Federation. Most of our directors
and all of our executive officers reside outside the United
States, principally in Russia. A substantial portion of our
assets and the assets of most of our directors and executive
officers are located outside the United States. As a result,
holders of our ADSs may be limited in their ability to effect
service of process within the United States upon us or our
directors and executive officers or to enforce in a
U.S. court a judgment obtained against us or our directors
and executive officers in jurisdictions outside the United
States, including actions under the civil liability provisions
of U.S. securities laws. In addition, it may be difficult
for holders of ADSs to enforce, in original actions brought in
courts in jurisdictions outside the United States, liabilities
predicated upon U.S. securities laws.
There is no treaty between the United States and the Russian
Federation providing for reciprocal recognition and enforcement
of foreign court judgments in civil and commercial matters.
These limitations may deprive investors of effective legal
recourse for claims related to investments in the ADSs. The
deposit agreement provides for actions brought by any party
thereto against us to be settled by arbitration in accordance
with the Commercial Arbitration Rules of the American
Arbitration Association, provided that any action under the
U.S. federal securities laws or the rules or regulations
promulgated thereunder may, but need not, be submitted to
arbitration. The Russian Federation is a party to the United
Nations (New York) Convention on the Recognition and Enforcement
of Foreign Arbitral Awards, but it may be difficult to enforce
arbitral awards in the Russian Federation due to a number of
factors, including the inexperience of Russian courts in
international commercial transactions, official and unofficial
political resistance to enforcement of awards against Russian
companies in favor of foreign investors and Russian courts
inability to enforce such orders.
Risks
Relating to the Russian Federation and Other Countries Where We
Operate
We have
used certain information in this document that has been sourced
from third parties.
We have sourced certain information contained in this document
from independent third parties, including private companies,
Russian government agencies and other publicly available
sources. We believe these sources of information are reliable
and that the information fairly and reasonably characterizes the
industry in Russia. However, although we take responsibility for
compiling and extracting the data, we have not independently
verified this information. In addition, the official data
published by Russian federal, regional and local governments may
be substantially less complete or researched than those of
Western countries. Official statistics may also be produced on
different bases than those used in Western countries.
Emerging
markets such as Russia are subject to greater risks than more
developed markets, and financial turmoil in any emerging market
could disrupt our business, as well as cause the price of our
shares and ADSs to suffer.
Investors in emerging markets such as the Russian Federation
should be aware that these markets are subject to greater risk
than more developed markets, including in some cases significant
legal, economic and political risks. Investors should also note
that emerging economies such as the economy of the Russian
Federation are subject to rapid change and that the information
set out herein may become outdated relatively quickly.
Accordingly, investors should exercise particular care in
evaluating the risks involved and must decide for themselves
whether, in light of those risks, their investment is
appropriate. Generally, investment in emerging markets is only
suitable for sophisticated investors who fully appreciate the
significance of the risks involved and investors are urged to
consult with their own legal and financial advisers before
making an investment in the shares.
Many financial indices in Russia and other emerging markets, as
well as developed markets, have declined significantly since the
summer of 2008, and continue to be depressed as of the date of
this document. Continued volatility in the United States,
Russian and other securities markets stemming from the global
financial crisis or other factors may continue to adversely
affect the price of our shares and ADSs.
28
Economic
risks
Economic
instability in Russia could adversely affect our business and
the value of our shares and ADSs.
Since the dissolution of the Soviet Union in the early 1990s,
the Russian economy has experienced at various times:
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significant declines in gross domestic product;
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hyperinflation;
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an unstable currency;
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high government debt relative to gross domestic product;
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a weak banking system providing limited liquidity to domestic
enterprises;
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high levels of loss-making enterprises that continued to operate
due to the lack of effective bankruptcy proceedings;
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significant use of barter transactions and illiquid promissory
notes to settle commercial transactions;
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widespread tax evasion;
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growth of a black and gray market economy;
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pervasive capital flight;
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high levels of corruption and the penetration of organized crime
into the economy;
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significant increases in unemployment and
underemployment; and
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the impoverishment of a large portion of the population.
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Although Russia has benefited from the increase in global
commodity prices, providing an increase in disposable income and
an increase in consumer spending, the Russian economy has been
subject to abrupt downturns in the past. In particular, on
August 17, 1998, in the face of a rapidly deteriorating
economic situation, the Russian government defaulted on its
ruble-denominated securities, the CBR stopped its support of the
ruble and a temporary moratorium was imposed on certain foreign
currency payments. These actions resulted in an immediate and
severe devaluation of the ruble and a sharp increase in the rate
of inflation; a substantial decline in the prices of Russian
debt and equity securities; and an inability of Russian issuers
to raise funds in the international capital markets. These
problems were aggravated by a major banking crisis in the
Russian banking sector after the events of August 17, 1998,
as evidenced by the termination of the banking licenses of a
number of major Russian banks. This further impaired the ability
of the banking sector to act as a consistent source of liquidity
to Russian companies and resulted in the losses of bank deposits
in some cases.
Recently, the Russian economy has experienced the negative
influence of the global financial and economic crisis, which has
led to a substantial decrease in the gross domestic
products growth rate, ruble depreciation and domestic
demand decline. The Russian government has accumulated a
significant stabilization fund and the CBR has
considerable hard currency reserves, which some observers
believe will soften the impact of the economic crisis on the
Russian economy. However, since the depth and duration of the
global economic crisis, and the crisiss impact on Russia,
are not yet clear, it is possible that the Russian economy could
be impacted more severely than expected. Further economic
instability in Russia could have a material adverse effect on
our business, financial condition and results of operations.
The
Russian banking system is still developing, and another banking
crisis could place severe liquidity constraints on our
business.
The Russian banking sector has steadily developed, as
demonstrated by the growing presence of prominent international
banks in Russia, as well as the consolidation of the Russian
banking system and the increased presence of state-owned banks.
However, many Russian banks currently do not meet international
banking standards, and the transparency of the Russian banking
sector in some respects still lags far behind internationally
accepted norms.
29
The CBR has increased its supervision of banks and has suspended
a number of bank licenses for violation of its banking
regulations. Furthermore, in Russia, bank deposits made by
corporate entities generally are not insured.
Prior to the onset of the current world financial and economic
crisis, there had been a rapid increase in lending by Russian
banks, which many believed was accompanied by a deterioration in
the credit quality of the borrowers. In addition, a previously
robust domestic corporate debt market led to Russian banks
increasingly holding large amounts of Russian corporate ruble
bonds in their portfolios, leading to further deterioration in
the risk profile of Russian bank assets. In addition, since
Russian banks generally have lower capital adequacy
requirements, the banking sector could be more susceptible than
the Western banking system to the current market downturn and
economic slowdown, including due to Russian corporate defaults
that may occur.
In 2008, events in the Russian banking industry unfolded in line
with the developing world banking crisis, which was triggered by
a mid-September 2008 liquidity crunch, and at times has included
all the classic banking crisis traits of deposit runs, a credit
crunch and ongoing currency pressure. The current financial
crisis is affecting all Russian banking institutions. The
initial liquidity concerns that emerged in mid-September have
since evolved into a full-blown credit crunch, as the situation
with banking sector capitalization both in terms of
deposits and wholesale funding has deteriorated.
Ongoing sector pressure is likely to result in a dramatic
slowdown in lending growth, deteriorating asset quality and
significant changes to the current structure. In the near
future, the stability of the banking sector in Russia will
depend on steps taken towards recovery from the world financial
crisis and the scale of the Russian governments support.
There is currently a limited number of sufficiently creditworthy
Russian banks. We hold the bulk of our excess ruble and foreign
currency cash in Russian banks, including Russian subsidiaries
of foreign banks. There are few, if any, safe ruble-denominated
instruments in which we may invest our excess ruble cash. The
current financial crisis, or the bankruptcy or insolvency of the
banks from which we receive or with which we hold our funds,
could result in the loss of our deposits or affect our ability
to complete banking transactions in Russia, which could have a
material adverse effect on our business, financial condition and
results of operations.
The
infrastructure in Russia needs significant improvement and
investment, which could disrupt normal business
activity.
The infrastructure in Russia largely dates back to the Soviet
era and has not been adequately funded and maintained over the
past decade. Particularly affected are the rail and road
networks, power generation and transmission systems,
communication systems and building stock. The deterioration of
the infrastructure in Russia harms the national economy,
disrupts the transportation of goods and supplies, adds costs to
doing business and can interrupt business operations. These
factors could have a material adverse effect on our business and
results of operations.
The
Russian economy and the value of our shares and ADSs could be
materially adversely affected by fluctuations in the global
economy.
Global credit markets and the global capital markets have
recently experienced liquidity disruptions. See
Risks Relating to Our Financial Condition and
Financial Reporting We will require a significant
amount of cash to fund our capital improvements program
and The Russian banking system is still
developing, and another banking crisis could place severe
liquidity constraints on our business. Turmoil in the
international credit markets, the recession in the economies and
the collapse or near-collapse of several large financial
institutions have resulted in increased volatility in the
securities markets in many countries, including Russia. As has
happened in the past, financial problems or an increase in the
perceived risks associated with investing in emerging economies
could dampen foreign investment in Russia and Russian businesses
could face severe liquidity constraints, further materially
adversely affecting the Russian economy. Additionally, because
Russia produces and exports large amounts of oil, the Russian
economy is especially vulnerable to the price of oil on the
world market and a decline in the price of oil could slow or
disrupt the Russian economy or undermine the value of the ruble
against foreign currencies. Russia is also one of the
worlds largest producers and exporters of metal products
and its economy is vulnerable to fluctuations in world commodity
prices and the imposition of tariffs
and/or
antidumping measures by
30
any of its principal export markets. See Risks
Relating to Our Business and Industry We
operate in cyclical industries, and any local or global
downturn, whether or not primarily affecting the mining
and/or steel
industries, may have an adverse effect on our results of
operations and financial condition.
As many of the factors that affect the Russian and global
economies affect our business and the business of many of our
domestic and international customers, we could be materially
adversely affected by a prolonged downturn affecting the Russian
or global economy. In addition to reduced demand for our
products, we may experience increases in accounts receivable and
bad debt among our customers, some of whom may face liquidity
problems and potential bankruptcy. Our suppliers may
significantly raise their prices, eliminate or reduce trade
financing or reduce their output. A decline in product demand,
an decrease in collectability of accounts receivable or
substantial changes in the terms of our suppliers pricing
policies or financing terms, or the potential bankruptcy of our
customers or contract counterparties may have a material adverse
effect on our business, financial condition, results of
operations and prospects.
In addition, a deterioration in macroeconomic conditions could
require us to reassess the value of goodwill on certain of our
assets, recorded as the difference between the fair value of the
assets of business acquired and its purchase price. This
goodwill is subject to impairment tests on an ongoing basis. The
weakening macroeconomic conditions in the countries in which we
operate
and/or a
significant difference between the performance of an acquired
company and the business case assumed at the time of acquisition
could require us to write down the value of the goodwill or
portion of such value, which could have a material adverse
effect on our financial condition and results of operation. See
note 3(n) to our consolidated financial statements in
Item 18. Financial Statements.
Political
and social risks
Political
and governmental instability could materially adversely affect
our business, financial condition, results of operations and
prospects and the value of our shares and ADSs.
Since 1991, Russia has sought to transform itself from a
one-party state with a centrally-planned economy to a democracy
with a market economy. As a result of the sweeping nature of the
reforms, and the failure of some of them, the Russian political
system remains vulnerable to popular dissatisfaction, including
dissatisfaction with the results of privatizations in the 1990s,
as well as to demands for autonomy from particular regional and
ethnic groups.
Current and future changes in the government, conflicts between
federal government and regional or local authorities, major
policy shifts or lack of consensus between various branches of
the government and powerful economic groups could disrupt or
reverse economic and regulatory reforms. Any disruption or
reversal of reform policies could lead to political or
governmental instability or the occurrence of conflicts among
powerful economic groups, resulting in an adverse impact on
Russias economy and investment climate, which could have a
material adverse effect on our business, financial condition,
results of operations and prospects and the value of our shares
and ADSs.
Corruption
and negative publicity could disrupt our ability to conduct our
business.
The local press and international press have reported high
levels of corruption in Russia, including the bribery of
officials for the purpose of initiating investigations by
government agencies. Press reports have also described instances
in which government officials engaged in selective
investigations and prosecutions to further the commercial
interests of certain government officials or certain companies
or individuals. Additionally, there are reports of the Russian
media publishing disparaging articles in return for payment. If
officials make unlawful demands to us or if we are accused of
involvement in official corruption, it could result in negative
publicity, disrupt our ability to conduct our business
effectively and thus materially adversely affect our business,
financial condition and results of operations and the value of
our shares and ADSs.
31
Shortage
of qualified personnel could materially adversely affect our
business, financial condition, results of operations and
prospects.
Currently the labor market does not suffer from an acute
shortage of qualified labor. But in the future we might face
such a challenge. It could be caused by the decline in the
working age population due to a relatively low birth rate at the
end of the 1980s through the early 1990s. In 2008, Rosstat
estimated Russias population at 142 million, a
decline of almost seven million from 1992. Although the birth
rate recently reached its highest rate in 15 years, the
population continues to decline due to a relatively low birth
rate, an aging population and low life expectancy. According to
different estimates Russias working age population will
decline by
18-19 million
people by 2025. If the present trend continues without a
migration inflow to Russia, the decreasing working population
will become a barrier to economic growth around 2015, according
to the Economic Forecasting Institute of the Russian Academy of
Sciences.
A shortage of skilled Russian workers combined with restrictive
immigration policies could materially adversely affect our
business, financial condition, results of operations and
prospects.
Legal
risks and uncertainties
Deficiencies
in the legal framework relating to subsoil licensing subject our
licenses to the risk of governmental challenges and, if our
licenses are suspended or terminated, we may be unable to
realize our reserves, which could materially adversely affect
our business and results of operations.
Most of the existing subsoil licenses in Russia date from the
Soviet era. During the period between the dissolution of the
Soviet Union in August 1991 and the enactment of the first
post-Soviet subsoil licensing law in the summer of 1992, the
status of subsoil licenses and Soviet-era mining operations was
unclear, as was the status of the regulatory authority governing
such operations. The Russian government enacted the Procedure
for Subsoil Use Licensing on July 15, 1992, which came into
effect on August 20, 1992 (the Licensing
Regulation). As was common with legislation of this time,
the Licensing Regulation was passed without adequate
consideration of transition provisions and contained numerous
gaps. In an effort to address the problems in the Licensing
Regulation, the Ministry of Natural Resources (the
MNR) issued ministerial acts and instructions that
attempted to clarify and, in some cases, modify the Licensing
Regulation. Many of these acts contradicted the law and were
beyond the scope of the MNRs authority, but subsoil
licensees had no option but to deal with the MNR in relation to
subsoil issues and comply with its ministerial acts and
instructions. Thus, it is possible that licenses applied for
and/or
issued in reliance on the MNRs acts and instructions could
be challenged by the prosecutor generals office as being
invalid. In particular, deficiencies of this nature subject
subsoil licensees to selective and arbitrary governmental claims.
Legislation on subsoil rights still remains internally
inconsistent and vague, and the regulators acts and
instructions are often arguably inconsistent with legislation.
Subsoil licensees thus continue to face the situation where both
failing to comply with the regulators acts and
instructions and choosing to comply with them places them at the
risk of being subject to arbitrary governmental claims, whether
by the regulator or the prosecutor generals office. Our
competitors may also seek to deny our rights to develop certain
natural resource deposits by challenging our compliance with
tender rules and procedures or compliance with license terms.
An existing provision of law that a license may be suspended or
terminated if the licensee does not comply with the
significant or material terms of a
license is an example of such a deficiency in the legislation.
However, the MNR (including its successor agency since
May 13, 2008, the Ministry of Natural Resources and
Ecology) has not issued any interpretive guidance on the meaning
of these terms. Similarly, under Russias civil law system,
court decisions on the meaning of these terms do not have any
precedential value for future cases and, in any event, court
decisions in this regard have been inconsistent. These
deficiencies result in the regulatory authorities, prosecutors
and courts having significant discretion over enforcement and
interpretation of the law, which may be used to challenge our
subsoil rights selectively and arbitrarily.
Moreover, during the tumultuous period of the transformation of
the Russian planned economy into a free market economy in the
1990s, documentation relating to subsoil licenses was not
properly maintained in accordance with administrative
requirements and, in many cases, was lost or destroyed. Thus, in
many cases,
32
although it may be clearly evident that a particular enterprise
has mined a licensed subsoil area for decades, the historical
documentation relating to their subsoil licenses may not be
complete. If, through governmental or other challenges, our
licenses are suspended or terminated we would be unable to
realize our reserves, which could materially adversely affect
our business and results of operations.
Weaknesses
relating to the Russian legal system and legislation create an
uncertain investment climate.
Russia is still developing the legal framework required to
support a market economy. The following weaknesses relating to
the Russian legal system create an uncertain investment climate
and result in risks with respect to our legal and business
decisions:
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inconsistencies between and among the Constitution, federal law,
presidential decrees and governmental, ministerial and local
orders, decisions, resolutions and other acts;
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conflicting local, regional and federal rules and regulations;
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the lack of fully developed corporate and securities laws;
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substantial gaps in the regulatory structure due to the delay or
absence of implementing legislation;
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the relative inexperience of judges in interpreting legislation;
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the lack of full independence of the judicial system from
commercial, political and nationalistic influences;
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difficulty in enforcing court orders;
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a high degree of discretion or arbitrariness on the part of
governmental authorities; and
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still-developing bankruptcy procedures that are subject to abuse.
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All of these weaknesses could affect our ability to enforce our
rights under our licenses and under our contracts, or to defend
ourselves against claims by others. We make no assurances that
regulators, judicial authorities or third parties will not
challenge our compliance with applicable laws, decrees and
regulations.
Failure
to comply with existing laws and regulations could result in
substantial additional compliance costs or various sanctions
which could materially adversely affect our business, financial
condition, results of operations and prospects.
Our operations and properties are subject to regulation by
various government entities and agencies in connection with
obtaining and renewing various licenses, permits, approvals and
authorizations, as well as with ongoing compliance with existing
laws, regulations and standards. Regulatory authorities exercise
considerable discretion in matters of enforcement and
interpretation of applicable laws, regulations and standards,
the issuance and renewal of licenses, permits, approvals and
authorizations and in monitoring licensees compliance with
the terms thereof. Russian authorities have the right to, and
frequently do, conduct periodic inspections of our operations
and properties throughout the year.
Our failure to comply with existing laws and regulations or to
obtain all approvals, authorizations and permits required for
our operations or findings of governmental inspections, may
result in the imposition of fines or penalties or more severe
sanctions including the suspension, amendment or termination of
our licenses, permits, approvals and authorizations or in
requirements that we cease certain of our business activities,
or in criminal and administrative penalties applicable to our
officers. Any such decisions, requirements or sanctions could
increase our costs and materially adversely affect our business,
financial condition, results of operations and prospects.
One or
more of our subsidiaries could be forced into liquidation on the
basis of formal noncompliance with certain requirements of
Russian law, which could materially adversely affect our
business, financial condition, results of operations and
prospects.
Certain provisions of Russian law may allow a court to order
liquidation of a Russian legal entity on the basis of its formal
noncompliance with certain requirements during formation,
reorganization or during its operation. There have been cases in
the past in which formal deficiencies in the establishment
process of a Russian legal entity
33
or noncompliance with provisions of Russian law have been used
by Russian courts as a basis for liquidation of a legal entity.
For example, under Russian corporate law, negative net assets
calculated on the basis of Russian accounting standards as of
the end of the second or any subsequent year of a companys
operation can serve as a basis for a court to order the
liquidation of the company upon a claim by governmental
authorities. Many Russian companies have negative net assets due
to very low historical asset values reflected on their balance
sheets prepared in accordance with Russian accounting standards;
however, their solvency, i.e., their ability to pay debts
as they come due, is not otherwise adversely affected by such
negative net assets. Currently, we have two subsidiaries with
negative net assets: Kaslinsky Architectural Art Casting Plant
OOO and Tikhvin Ferroalloy Plant.
If involuntary liquidation were to occur, then we may be forced
to reorganize the operations we currently conduct through the
affected subsidiaries. Any such liquidation could lead to
additional costs, which could materially adversely affect our
business, financial condition, results of operations and
prospects.
Selective
government action could have a material adverse effect on the
investment climate in Russia and on our business, financial
condition, results of operations and prospects and the value of
our shares and ADSs.
Governmental authorities in Russia have a high degree of
discretion. Press reports have cited instances of Russian
companies and their major shareholders being subjected to
government pressure through prosecutions of violations of
regulations and legislation which are either politically
motivated or triggered by competing business groups.
In mid-2008, Mechel came under public criticism by the Russian
government. Repeated statements were made accusing Mechel of
using tax avoidance schemes and other improprieties. Ultimately
the allegations regarding tax avoidance were not confirmed by
the tax authorities, but the antimonopoly investigation resulted
in imposition of a fine and a number of FAS directives regarding
our business practices. See Risks Relating to
Our Business and Industry Regulation by the Federal
Antimonopoly Service could lead to sanctions with respect to the
subsidiaries we have acquired or established, our prices, our
sales volumes or our business practices and
Item 8. Financial Information
Litigation Antimonopoly.
Selective government action, if directed at us or our major
shareholders, could have a material adverse effect on our
business, financial condition, results of operations and
prospects and the value of our shares and ADSs.
Due to
still-developing law and practice related to minority
shareholder protection in Russia, the ability of holders of our
shares and ADSs to bring, or recover in, an action against us
may be limited.
In general, minority shareholder protection under Russian law
derives from supermajority shareholder approval requirements for
certain corporate action, as well as from the ability of a
shareholder to demand that the company purchase the shares held
by that shareholder if that shareholder voted against or did not
participate in voting on certain types of actions. Companies are
also required by Russian law to obtain the approval of
disinterested shareholders for certain transactions with
interested parties. See Item 10. Additional
Information Description of Capital Stock
Rights attaching to common shares. Disclosure and
reporting requirements have also been enacted in Russia.
Concepts similar to the fiduciary duties of directors and
officers to their companies and shareholders are also expected
to be further developed in Russian legislation; for example,
recent amendments to the Russian Code of Administrative Offenses
impose administrative liability on members of a companys
board of directors or management board for violations committed
in the maintenance of shareholder registers and the convening of
general shareholders meetings. While these protections are
similar to the types of protections available to minority
shareholders in U.S. corporations, in practice, the
enforcement of these and other protections has been poor.
The supermajority shareholder approval requirement is met by a
vote of 75% of all voting shares that are present at a
shareholders meeting. Thus, controlling shareholders
owning less than 75% of the outstanding shares of a company may
hold 75% or more of the voting power if enough minority
shareholders are not present at the meeting. In situations where
controlling shareholders effectively have 75% or more of the
voting power at a shareholders meeting, they are in a
position to approve amendments to our charter, reorganization,
significant sales of assets and other major transactions, which
could be prejudicial to the interests of minority shareholders.
See
34
Risks Relating to Our Business and
Industry Our controlling shareholder has the ability
to take actions that may conflict with the interests of the
holders of our shares and ADSs.
Shareholder
liability under Russian legislation could cause us to become
liable for the obligations of our subsidiaries.
The Civil Code of the Russian Federation, as amended (the
Civil Code), and the Joint-Stock Companies Law
generally provide that shareholders in a Russian joint-stock
company are not liable for the obligations of the
joint-stock
company and bear only the risk of loss of their investment. This
may not be the case, however, when one person is capable of
determining decisions made by another person or entity. The
person or entity capable of determining such decisions is deemed
an effective parent. The person whose decisions are
capable of being so determined is deemed an effective
subsidiary. Under the Joint-Stock Companies Law, an
effective parent bears joint and several responsibility for
transactions concluded by the effective subsidiary in carrying
out these decisions if:
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this decision-making capability is provided for in the charter
of the effective subsidiary or in a contract between the
companies; and
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the effective parent gives obligatory directions to the
effective subsidiary based on the above-mentioned
decision-making capability.
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In addition, an effective parent is secondarily liable for an
effective subsidiarys debts if an effective subsidiary
becomes insolvent or bankrupt resulting from the action or
inaction of an effective parent. This is the case no matter how
the effective parents ability to determine decisions of
the effective subsidiary arises. For example, this liability
could arise through ownership of voting securities or by
contract. In these instances, other shareholders of the
effective subsidiary may claim compensation for the effective
subsidiarys losses from the effective parent which caused
the effective subsidiary to take action or fail to take action
knowing that such action or failure to take action would result
in losses. Accordingly, we could be liable in some cases for the
debts of our subsidiaries. This liability could have a material
adverse effect on our business, results of operations and
financial condition.
Shareholder
rights provisions under Russian law could result in significant
additional obligations on us.
Russian law provides that shareholders that vote against or
abstain from voting on certain matters have the right to request
that the company redeem their shares at market value in
accordance with Russian law. The decisions that trigger this
right include:
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decisions with respect to a reorganization;
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the approval by shareholders of a major transaction,
which, in general terms, is a transaction involving property
worth more than 50% of the gross book value of our assets
calculated according to Russian accounting standards, regardless
of whether the transaction is actually consummated, except for
transactions undertaken in the ordinary course of
business; and
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the amendment of our charter in a manner that limits shareholder
rights.
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Our (or, as the case may be, our subsidiaries) obligation
to purchase shares in these circumstances, which is limited to
10% of our or each of our subsidiarys net assets, as
applicable, calculated in accordance with Russian accounting
standards at the time the matter at issue is voted upon, could
have a material adverse effect on our business, financial
condition, results of operations and prospects due to the need
to expend cash on such obligatory share purchases.
The lack
of a central and rigorously regulated share registration system
in Russia may result in improper record ownership of our shares
and ADSs.
Ownership of Russian joint-stock company shares (or, if the
shares are held through a nominee or custodian, then the holding
of such nominee or custodian) is determined by entries in a
share register and is evidenced by extracts from that register.
Currently, there is no central registration system in Russia.
Share registers are maintained by the companies themselves or,
if a company has more than 50 shareholders, by licensed
registrars located
35
throughout Russia. Regulations have been issued regarding the
licensing conditions for such registrars, as well as the
procedures to be followed by both companies maintaining their
own registers and licensed registrars when performing the
functions of registrar. In practice, however, these regulations
have not been strictly enforced, and registrars generally have
relatively low levels of capitalization and inadequate insurance
coverage. Moreover, registrars are not necessarily subject to
effective governmental supervision. Due to the lack of a central
and rigorously regulated share registration system in Russia,
transactions in respect of a companys shares could be
improperly or inaccurately recorded, and share registration
could be lost through fraud, negligence or oversight by
registrars incapable of compensating shareholders for their
misconduct. This creates risks of loss not normally associated
with investments in other securities markets. Furthermore, the
depositary, under the terms of the agreements governing the
deposit and record of our ADSs, will not be liable for the
unavailability of shares or for the failure to make any
distribution of cash or property with respect thereto due to the
unavailability of the shares. See Item 10. Additional
Information Description of Capital Stock
Registration and transfer of shares.
Characteristics
of and changes in the Russian tax system could materially
adversely affect our business, financial condition, results of
operations and prospects and the value of our shares and
ADSs.
Generally, Russian companies are subject to numerous taxes.
These taxes include, among others:
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profits tax;
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value-added tax (VAT);
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unified social tax;
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mineral extraction tax; and
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property and land taxes.
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Laws related to these taxes have been in force for a short
period relative to tax laws in more developed market economies
and few precedents with regard to the interpretation of these
laws have been established. Global tax reforms commenced in 1999
with the introduction of Part One of the Tax Code of the
Russian Federation, as amended (the Russian Tax
Code), which sets general taxation guidelines. Since then,
Russia has been in the process of replacing legislation
regulating the application of major taxes such as corporate
profits tax, VAT and property tax with new chapters of the
Russian Tax Code.
In practice, the Russian tax authorities generally interpret the
tax laws in ways that rarely favor taxpayers, who often have to
resort to court proceedings to defend their position against the
tax authorities. Recent events within the Russian Federation
suggest that the tax authorities may be taking a more assertive
position in their interpretations of the legislation and
assessments. Differing interpretations of tax regulations exist
both among and within government ministries and organizations at
the federal, regional and local levels, creating uncertainties
and inconsistent enforcement. Tax declarations, together with
related documentation such as customs declarations, are subject
to review and investigation by a number of authorities, each of
which may impose severe fines, penalties and interest charges.
Generally, in an audit, taxpayers are subject to inspection with
respect to the three calendar years which immediately preceded
the year in which the audit is carried out. Previous audits do
not completely exclude subsequent claims relating to the audited
period because Russian tax law authorizes upper-level tax
inspectorates to reaudit taxpayers which were audited by
subordinate tax inspectorates. In addition, on July 14,
2005, the Russian Constitutional Court issued a decision that
allows the statute of limitations for tax liabilities to be
extended beyond the three-year term set forth in the tax laws if
a court determines that a taxpayer has obstructed or hindered a
tax audit. Because none of the relevant terms is defined, tax
authorities may have broad discretion to argue that a taxpayer
has obstructed or hindered an audit and
ultimately seek back taxes and penalties beyond the three year
term. In some instances, new tax regulations have been given
retroactive effect.
Moreover, financial results of Russian companies cannot be
consolidated for tax purposes. Therefore, each of our Russian
subsidiaries pays its own Russian taxes and may not offset its
profit or loss against the loss or profit of any of our other
subsidiaries. In addition, intercompany dividends are subject to
a withholding tax of 0% (if as of the date of deciding to pay
dividends, the company receiving dividends for a period of not
less than 365 days has continuously possessed not less than
50% of the charter capital of the company paying dividends (or
depositary
36
receipts of the company giving the right to obtain not less than
50% of its dividends), if the cost of acquisition of shares or
depositary receipts of the company paying dividends exceeded RUR
500 million) or 9%, if being distributed by Russian
companies to Russian companies
and/or
individual Russian residents, and 15%, if being distributed by
foreign companies to Russian companies and natural persons (tax
residents of the Russian Federation) or by Russian companies to
foreign companies and natural persons who are not Russian tax
residents. Dividends from foreign companies to Russian companies
are subject to a tax of 9%. Taxes paid in foreign countries by
Russian companies may be offset against payment of these taxes
in the Russian Federation up to the maximum amount of the
Russian tax liability. In order to apply the offset, the company
is required to confirm the payment of taxes in the foreign
country. The confirmations must be authorized by the tax
authority of the foreign country if taxes were paid by the
company itself, and the confirmation must be authorized by the
tax agent if taxes were withheld by the tax agent under foreign
tax law or international tax agreement.
The foregoing conditions create tax risks in Russia that are
more significant than typically found in countries with more
developed tax systems, imposing additional burdens and costs on
our operations, including management resources. In addition to
our tax burden, these risks and uncertainties complicate our tax
planning and related business decisions, potentially exposing us
to significant fines and penalties and enforcement measures
despite our best efforts at compliance. See also
Risks Relating to the Russian Federation and
Other Countries Where We Operate Legal risks and
uncertainties Selective government action could have
a material adverse effect on the investment climate in Russia
and on our business, financial condition, results of operations
and prospects and the value of our shares and ADSs.
Vaguely
drafted Russian transfer pricing rules and lack of reliable
pricing information may potentially affect our results of
operations.
Russian transfer pricing rules effective since 1999 give Russian
tax authorities the right to control prices for transactions
between related entities and certain other types of transactions
between unrelated parties, such as foreign trade transactions or
transactions with significant price fluctuations if the
transaction price deviates by more than 20% from the market
price. Special transfer pricing rules apply to operations with
securities and derivative instruments. The Russian transfer
pricing rules are vaguely drafted, and are subject to
interpretation by Russian tax authorities and courts. Due to the
uncertainties in interpretation of transfer pricing legislation,
the tax authorities may challenge our prices and make
adjustments which could affect our tax position. As of the end
of 2007, as a result of various tax audits of our companies we
received assessments from the tax authorities for
transfer-pricing related taxes, interest and penalties totaling
$20.2 million relating to the years
2004-2005.
In 2008, various tax audits of our companies did not result in
claims from the tax authorities for use of transfer pricing;
however, under Russian law review of past tax periods relating
to the years
2006-2008 by
tax authorities is lawful and in this connection claims from the
tax authorities are not excluded. We have so far successfully
challenged these assessments in court; however, the court
decisions that have been issued are subject to appeal by the tax
authorities with the Supreme Arbitration Court of the Russian
Federation. If similar such assessments are upheld in the
future, our financial condition and results of operations could
be materially adversely affected. In addition, we could face
significant losses associated with the assessed amount of
underpaid prior tax and related interest and penalties. See also
Characteristics of and changes in the Russian
tax system could materially adversely affect our business,
financial condition, results of operations and prospects and the
value of our shares and ADSs and Item 8.
Financial Information Litigation
Tax.
In addition, a number of draft amendments to the transfer
pricing law have recently been introduced which, if implemented,
would considerably toughen the existing law. The proposed
changes, among other things, may shift the burden of proving
market prices from the tax authorities to the taxpayer, cancel
the existing permitted deviation threshold and introduce
specific documentation requirements for proving market prices.
Russian
currency control regulations could hinder our ability to conduct
our business.
In the past, Russian currency regulations imposed various
restrictions on operations involving conversion of foreign
currencies in an attempt to support the ruble. Effective from
January 1, 2007, most of these restrictions have been
removed. In 2007, Russian law changed to allow Russian residents
to open accounts and effect operations through foreign bank
accounts. However, in case of a crisis, the government and the
CBR may impose requirements
37
on cash inflows and outflows into and out of Russia or on the
use of foreign currency in Russia in the future. For example,
Russian companies currently must repatriate proceeds from export
sales, subject to certain exceptions. Moreover, the foreign
currency market in Russia is still developing and we may
experience difficulty in converting rubles into other
currencies. Any delay or difficulty in converting rubles into a
foreign currency to make a payment or any practical difficulty
in the transfer of foreign currency could limit our ability to
meet our payment and debt obligations, which could result in the
acceleration of debt obligations and cross defaults, or prevent
us from carrying on necessary business transactions.
Russian
capitalization rules could affect our ability to deduct interest
on certain borrowings.
Russian capitalization rules limit the amount of interest that
can be deducted by a Russian company on debts payable to
non-resident shareholders. Until January 1, 2006, these
rules applied only to loans issued to a Russian company by a
foreign shareholder owning directly or indirectly more than 20%
of the charter capital of the Russian company. However, thin
capitalization rules that came into effect on January 1,
2006 extend the rules application to loans issued to a
Russian company by another Russian company that is affiliated
with the foreign shareholder as well as to loans secured by such
foreign shareholder or its affiliated Russian company. Under
these rules, a positive difference between the accrued interest
and maximum interest calculated in accordance with the thin
capitalization rules is considered to be dividends and, thus, is
not included in the taxable expenses. Application of the Russian
thin capitalization rules could thus affect our ability to
deduct interest on certain borrowings that we would otherwise be
able to deduct.
Expansion
of limitations on foreign investment in strategic sectors could
affect our ability to attract and/or retain foreign
investments.
On April 29, 2008, the Federal Law On the Procedure
for Foreign Investment in Companies With Strategic Impact on the
National Defense and Security of the Russian Federation
(the Strategic Industries Law) was adopted. See
Item 4. Information on the Company
Regulatory Matters Russian Regulation
The Strategic Industries Law.
Since our subsidiary Southern Urals Nickel Plant carries out
exploration and production on land with nickel and cobalt ore
deposits included in the official list of subsoil plots of
federal importance published on March 5, 2009 in the
Russian official gazette Rossiyskaya Gazeta (the
Strategic Subsoil List), it qualifies as a
company with strategic importance for the national defense and
security of the Russian Federation (a Strategic
Company) subject to special regulation. Our subsidiary
Southern Urals Nickel Plant is also a Strategic Company, as the
Buruktal (Orenburg region) and the Sakhara (Chelyabinsk region)
nickel and cobalt ore deposits, for which Southern Urals Nickel
Plant holds the subsoil licenses, are also included in the
Strategic Subsoil List. Our subsidiaries Port Posiet, Port
Kambarka OAO (Port Kambarka) and Port Mechel Temryuk
(Port Temryuk) are included in the register of
natural monopolies, and therefore are also Strategic Companies.
According to the Strategic Industries Law, the activity of a
business entity which is deemed to occupy a dominant position in
the production and sale of metals and alloys with special
features which are used in production of weapons and military
equipment is also deemed to be strategic activity. Our
subsidiary Ural Stampings Plant has been found by FAS to hold a
dominant position on the market of carbonic, alloyed and
heat-resistant alloyed stampings. Such products are of a type
generally used in the production of weapons and military
equipment. Therefore, Ural Stampings Plant may also qualify as
Strategic Company. Furthermore, entities producing and
distributing industrial explosives and entities that operate
equipment containing radioactive materials are also deemed to be
Strategic Companies. Thus, our subsidiaries Yakutugol and
Vzryvprom also qualify as Strategic Companies, as they both hold
licenses to produce industrial explosives and Yakutugol, in
addition, holds a license to operate equipment containing
radioactive materials.
Therefore, any sale to a foreign investor or group of entities
of a stake in Port Posiet, Port Kambarka, Port Temryuk, Southern
Urals Nickel Plant, Yakutugol, Vzryvprom and, possibly, Urals
Stampings Plant, which sale, according to the Strategic
Industries Law, is deemed to convey control, as described in
Item 4. Information on the Company
Regulatory Matters Russian Regulation
The Strategic Industries Law, will be subject to prior
approval from state authorities. Likewise, a sale to a foreign
investor or group of entities of a stake in Mechel which
38
according to the Strategic Industries Law provides control over
Port Posiet, Port Kambarka, Port Temryuk, Southern Urals Nickel
Plant, Yakutugol, Vzryvprom and, potentially, Urals Stampings
Plant, will also be subject to prior approval from state
authorities.
Additionally, in case a foreign investor or group of entities
which is a holder of securities of Port Posiet, Port Kambarka,
Port Temryuk, Southern Urals Nickel Plant, Yakutugol, Vzryvprom
and, potentially, Urals Stampings Plant, becomes a holder of
voting shares in amount which is considered to give them direct
or indirect control over these companies in accordance with the
Strategic Industries Law due to a change in allocation of voting
shares pursuant to the procedures provided by Russian law
(e.g., as a result of a buy-back by the relevant company
of its shares, conversion of preferred shares into common
shares, holders of preferred shares becoming entitled to vote at
a general shareholders meeting in the events provided under
Russian law), such shareholders will have to apply for state
approval of their control within three months after they
received such control.
In this connection, there is a risk that the necessity to
receive prior or subsequent state approvals and the chance of
not being granted such approvals might affect our ability to
attract foreign investments, to create joint ventures with
foreign partners with respect to our companies that qualify as
Strategic Companies or effect restructuring of our group which
might, in turn, adversely affect our business, financial
condition, results of operations and prospects.
Other
Countries Where We Operate
We face
risks similar to those in Russia in other countries of the
former Soviet Union and former
Soviet-bloc
countries in Eastern and Central Europe.
We currently have four steel mills in Romania, a hardware plant
in Lithuania, a blocking minority stake in a power plant in
Bulgaria and two mining projects in Kazakhstan. We may acquire
additional operations in countries of the former Soviet Union,
former Soviet-bloc countries in Eastern and Central Europe or
elsewhere. As with Russia, the other countries where we have
operations are emerging markets subject to greater political,
economic, social and legal risks than more developed markets. In
many respects, the risks inherent in transacting business in
these countries are similar to those in Russia, especially those
risks set out above in Economic risks,
Political and social risks and
Legal risks and uncertainties.
The BCG
companies are subject to extensive U.S. laws, government
regulations and other requirements relating to the protection of
the environment, health and safety and other matters, which
impose significant costs on us. U.S. regulatory agencies have
the authority to temporarily or permanently close the BCG
companies mines or modify their operations, which could
materially adversely affect our business. Our operations may
impact the environment or cause or contribute to contamination
or exposure to hazardous substances, which could result in
material liabilities to us.
Like other mining businesses in the United States, our BCG
companies are subject to a wide range of rules and regulations,
including those governing water discharges, air emissions, the
management, treatment, storage, disposal and transportation of
hazardous materials and waste, protection of plants, wildlife
and other natural resources, worker health and safety,
reclamation and restoration of properties after mining
activities cease, surface subsidence from underground mining,
blasting operations, noise, the effects of mining on surface
water and groundwater quality and availability, and reporting
and recordkeeping. Violations of these requirements can result
in fines, penalties, required facility upgrades or operational
changes, suspension or revocation of permits and, in severe
cases, temporary or permanent facility shut-down. We incur
substantial costs to comply with U.S. governmental
regulations that apply to our operations in the United States.
We could become subject to investigation or cleanup obligations,
or related third-party personal injury or property damage
claims, in connection with
on-site or
off-site contamination issues or other noncompliance with
U.S. regulatory requirements. In particular, under the
U.S. Comprehensive Environmental Response, Compensation and
Liability Act (CERCLA, commonly known as Superfund) and
analogous state laws, current and former property owners and
operators, as well as hazardous waste generators, arrangers and
transporters, can be held liable for investigation and cleanup
costs at properties where there has been a release
or threatened release
39
of hazardous substances. Such laws can also require so-called
potentially responsible parties to fund the
restoration of damaged natural resources or agree to
restrictions on future uses of impacted properties.
Liability under such laws can be strict, joint, several and
retroactive. Accordingly, we could theoretically incur liability
(whether as a result of government enforcement or private
personal injury or property damage claims) for known or unknown
liabilities at (or caused by migrations from or hazardous waste
shipped from) any of our current or former facilities or
properties, including those owned or operated by our
predecessors or third parties.
Changes
in U.S. regulations and the passage of new legislation in the
United States could materially adversely affect the BCG
companies operations, increase our costs or limit our
ability to produce and sell coal in the United States.
New legislation, regulations and rules adopted or implemented in
the future (or changes in interpretations of existing laws and
regulations) may materially adversely affect our operations.
Some U.S. commentators expect that the current
U.S. administration could implement policies or sponsor
legislation that will make the production
and/or
consumption of coal in the United States more expensive and
create additional regulatory burdens, and it remains unclear
whether this will affect the business and prospects of the BCG
companies. In particular, future regulation of greenhouse gases
in the United States could occur pursuant to future treaty
obligations, statutory or regulatory changes under the
U.S. Clean Air Act, federal or state adoption of a
greenhouse gas regulatory scheme, or otherwise. The
U.S. Congress has recently considered, and there are
pending, various proposals to reduce greenhouse gas emissions,
and the U.S. Environmental Protection Agency (the
EPA) recently issued several proposed determinations
and rulemakings relating to greenhouse gas emissions from
various sources. In the absence of federal legislation, many
states and regions have undertaken greenhouse gas initiatives.
These and other potential U.S. federal, state and regional
climate change rules will likely require additional controls on
coal-fueled power plants, industrial boilers and manufacturing
operations, and may even cause some users of coal to switch from
coal to a lower carbon fuel. There can be no assurance at this
time that a carbon dioxide
cap-and-trade
program, a carbon tax or other regulatory regime, if
implemented, will not affect the future market for coal in the
regions where we operate and reduce the demand for coal.
Furthermore, surface and underground mining are subject to
increasing regulation, including pursuant to the federal MINER
Act, blast survey and monitoring restrictions, and requirements
by the U.S. Army Corps of Engineers and
U.S. Department of Interiors Office of Surface
Mining, which may require us to incur additional costs.
We must
obtain and maintain numerous U.S. governmental permits and
approvals for our operations in the United States, which can be
costly and time consuming, and our failure to obtain or renew
necessary permits and approvals could negatively impact our
business.
Numerous governmental permits and approvals are required for our
U.S. operations. Many of our permits are subject to renewal
from time to time, and renewed permits may contain more
restrictive conditions than existing permits. In addition,
violations of our permits may occur from time to time, permits
we need may not be issued or, if issued, may not be issued in a
timely fashion.
In recent years, the permitting required under the
U.S. Clean Water Act to address filling streams and valleys
in connection with mining operations has been the subject of
extensive litigation, including in West Virginia, where our BCG
companies operations are based. It is unclear at this time
how these issues will ultimately be resolved, but for this as
well as other issues that may arise involving necessary permits,
such requirements could prove costly and time consuming, and
could delay, interrupt or discontinue our operations.
We may be
subject to significant mine reclamation and closure obligations
with respect to our U.S. coal mining operations.
The U.S. Surface Mining Control and Reclamation Act
(SMCRA) and counterpart state rules establish
operational, reclamation and closure standards for all aspects
of surface mining in the United States, as well as many aspects
of underground mining. Our estimated reclamation and mine
closure obligations could change significantly
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if actual amounts (which are dependent on a number of variables,
including estimated future retirement costs, estimated proven
reserves and assumptions involving profit margins, inflation
rates and interest rates) differ significantly from our
assumptions, which could have a material adverse affect on our
results of operations and financial condition.
Extensive
environmental regulation in the United States, including the
Clean Air Act and similar state and local laws, affect our U.S.
customers and could reduce the demand for coal as a fuel source
and cause our sales to decline.
The U.S. Clean Air Act and similar state and local laws
extensively regulate the amount of sulfur dioxide, particulate
matter, nitrogen oxides, mercury and other compounds that are
emitted into the air from power plants and other sources.
Stricter regulations of such emissions could increase the cost
of using coal in the United States, reducing demand and make it
a less attractive fuel alternative for future planning.
For example, in order to meet the Clean Air Act limits on sulfur
dioxide emissions from power plants, coal users may need to
install scrubbers, use sulfur dioxide emission allowances (some
of which they may purchase), blend high sulfur coal with low
sulfur coal or switch to other fuels. Some of the EPAs
initiatives to reduce sulfur dioxide, nitrous oxide and mercury
emissions have been the subject of litigation in recent years,
and the EPA continues to address issues raised in court
opinions. In addition, several electric utilities have been sued
by the government for alleged violations of the Clean Air Act,
which could adversely impact the demand for coal.
To the extent compliance with these laws and regulations and any
new or proposed requirements affect our customers in the United
States, an important market for the BCG companies, this could
adversely affect our operations and results.
Mining in
the Northern and Central Appalachian region of the United States
is more complex and involves more regulatory constraints than in
other U.S. geographic areas.
The geological characteristics of Northern and Central
Appalachian coal reserves, such as depth of overburden and coal
seam thickness, make them complex and costly to mine. As such
mines become depleted, replacement reserves may not be available
when required or, if available, may not be capable of being
mined at costs comparable to those characteristic of the
depleting mines. In addition, as compared to mines in other
areas such as in the western United States, permitting,
licensing and other environmental and regulatory requirements
are more costly and time consuming to satisfy. These factors
could materially adversely affect the mining operations and cost
structures of, and customers ability to use coal produced
by, operators in Northern and Central Appalachia, including our
BCG companies.
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Item 4.
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Information
on the Company
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Overview
We are a vertically integrated mining, steel, ferroalloys and
power group with revenues of $10.0 billion in 2008.
Our mining business consists of coal and iron ore mines in
Russia. Our subsidiary Southern Kuzbass Coal Company and its
subsidiaries operate coal mines located in the Kuznetsky Basin,
near the city of Mezhdurechensk in southwestern Siberia. We have
four open pit mines Krasnogorsk, Tomusinsk,
Olzherassk and Sibirginsk and three underground
mines Lenin, Sibirginsk and New-Olzherassk. In the
Sakha Republic in eastern Siberia, our subsidiary Yakutugol
operates the Nerungrinsk and Kangalassk open pit mines and the
Dzhebariki-Khaya underground mine, and also holds the license
rights to mine the undeveloped Elga coal deposit, which we plan
to mine using the open pit method after the completion of the
construction of a private rail branch line of approximately 315
kilometers in length, which will connect the Elga coal deposit
to the
Baikal-Amur
Mainline.
We also provide coal washing services, both to our coal-mining
subsidiaries and to third parties; according to the Central
Dispatching Department, at the end of 2008 we controlled 20% of
Russias overall coal-washing capacity.
41
Our subsidiary Korshunov Mining Plant operates three open pit
iron ore mines Korshunovsk, Rudnogorsk and
Tatianinsk. These mines are located near Zheleznogorsk-Ilimsky,
a town in Irkutsk region in central Siberia.
Our steel business comprises the production and sale of
semi-finished steel products, carbon and specialty long
products, carbon and stainless flat products and value-added
downstream metal products including hardware, stampings and
forgings. It also produces significant amounts of coke, both for
internal use and for sales to third parties. We have the
flexibility to supply our own steel mills with our mining
products or to sell such mining products to third parties,
depending on price differentials between local suppliers and
foreign and domestic customers.
Our steel and steel-related production facilities in Russia
include two integrated steel mills, a coke plant, a hardware
plant, a forging and stamping mill and a scrap processing
facility in the southern Ural Mountains, a hardware plant in
northwestern Russia near the border with Finland and a coke and
coal gas plant near Moscow. Outside of Russia, our steel
facilities are in the E.U., including a hardware plant in
Lithuania and four steel mills in Romania.
We started the formation of the ferroalloys business by
acquiring Southern Urals Nickel Plant in 2001. We acquired
Bratsk Ferroalloys Plant in 2007. In April 2008, we completed
the acquisition of 99.3% of Oriel Resources plc (Oriel
Resources) from its shareholders in a public offer
conducted under the U.K. Takeover Code. The assets acquired with
Oriel Resources included Tikhvin Ferroalloy Plant ZAO
(Tikhvin Ferroalloy Plant), a ferrochrome smelter
located near St. Petersburg, as well as the Voskhod chrome and
Shevchenko nickel projects in Kazakhstan. With Oriels
acquisition in 2008, we continued developing our ferroalloy
division within the group. The activities at our new division
are aimed at increasing the efficiency of our steel business,
driven by the use of our own raw materials (ferroalloys) for
specialty and stainless steel production, as well as our
competitiveness in general.
In October 2008, we completed the consolidation of our
ferroalloy assets based on Oriel Resources Ltd. (UK). Oriel
Resources owns a 100% interest in Tikhvin Ferroalloy Plant
(Leningrad region, Russia), a 100% interest in Bratsk
Ferroalloys Plant (Irkutsk region, Russia), an 84.06% interest
in Southern Urals Nickel Plant (Orenburg region, Russia), as
well as the Voskhod chrome and the Shevchenko nickel deposits in
Kazakhstan. Southern Urals Nickel Plant operates two open pit
nickel mines Sakhara and Buruktal and a
nickel production plant in the city of Orsk in Orenburg region,
in the southern part of Russias Ural mountain range.
In April 2007, we acquired a controlling interest in Southern
Kuzbass Power Plant, located in the city of Kaltan, in the
Kemerovo region. In June 2007, we acquired a controlling
interest in Kuzbass Power Sales Company, the largest power
distribution company in the Kemerovo region. In December 2007,
we purchased a 49% stake in Toplofikatsia Rousse JSC
(Toplofikatsia Rousse), a power plant located in
Rousse, Bulgaria. We envision that our power business will
enable us to market another higher value-added product made from
our steam coal, such as electricity and heat energy, and
increase the electric power self-sufficiency of the mining and
steel segments of our business.
Our group includes a number of logistical and marketing assets
that help us to deliver and market our mining products, raw
steel, manufactured steel goods and ferroalloy products. We have
freight seaports in Russia on the Pacific Ocean and on the Black
Sea and a freight river port on a tributary of the Volga River
in central Russia. We have a freight railcar pool, and we have
begun building a private rail branch line to access one of our
coal deposits in eastern Siberia. We have a network of overseas
branches and agents to market our products internationally, and
we have a Russian domestic customer service subsidiary with more
than 50 regional offices.
Mechel OAO is an open joint-stock company incorporated under
the laws of the Russian Federation. From the date of our
incorporation on March 19, 2003 until August 19, 2005,
our corporate name was Mechel Steel Group OAO. We conduct our
business through a number of subsidiaries. We are registered
with the Federal Tax Service of the Russian Federation under
state registration number 1037703012896. Our principal executive
offices are located at Krasnoarmeyskaya Street, 1, Moscow
125993, Russian Federation. Our telephone number is +7 495 221
8888. Our Internet addresses are www.mechel.com and
www.mechel.ru. Information posted on our website is not a part
of this document. We have appointed CT Corporation Systems, 111
Eighth Avenue, New York, New York 10011 as our authorized agent
upon which process may be served for any suit or proceeding
arising out of or relating to our shares and ADSs or the ADS
deposit agreement.
42
Competitive
Strengths
Our main competitive strengths are the following:
Leading
mining and metals group by production volume with strong
positions in key businesses
By volume
we are the largest coking coal producer in Russia and one of the
largest worldwide.
According to the Central Dispatching Department, in 2008, we
were the largest producer of coking coal in Russia by volume (we
have lost our volume based leading position in Russian coking
coal production, according to the Central Dispatching
Departments report for the first quarter of 2009). Based
on publicly available information, we believe we were one of the
largest coking coal producer in the world based on 2008
production volume. According to the RosInformUgol, we also
control 26% of Russias coking coal washing capacity by
volume.
Our acquisition of the remaining 75% less one share of Yakutugol
in 2007, which made us the owners of 100% of Yakutugols
shares, has given us a 22% market share in the coking coal
market in Russia by production volume in 2008 according to data
from the Central Dispatching Department. According to RasMin OOO
(RasMin), a private information and research company
focusing on the coal-mining industry, in 2008 Yakutugols
export sales of coking coal were the largest by volume of any
Russian company. Yakutugol has major customers in Japan, South
Korea and Taiwan.
Our acquisition of the BCG companies in May 2009 adds value by
diversifying our coking coal portfolio and strengthening our
position in the world market. The BCG companies hard
coking coal of low, medium and high volatility is well known and
highly regarded by customers in North America, Europe and Asia
for its excellent quality.
Together with our existing coal varieties from Southern Kuzbass
Coal Company and Yakutugol, now we can supply customers all over
the world with a full range of coals to make high-quality coke.
By volume
we are Russias second largest producer of specialty steel
products and Russias second largest producer of long steel
products.
According to a comparison by Metall-Expert, in 2008 by
production volume we were Russias second largest producer
of long steel products (excluding square billets) after Evraz
Group, and first in the production of wire rod. Our long steel
products business has particularly benefited from increased
infrastructure and construction activity in Russia. Our share of
Russias total production volume of reinforcement bars
(rebar) in 2008 was approximately 22% according to
Metall-Expert. According to Metall-Expert and Chermet, a Russian
ferrous metals industry association (Chermet), we
are Russias second largest producer of specialty steel by
production volume, accounting for 25% of Russias total
specialty steel output in 2008. Our product range in specialty
steel is broader and more comprehensive than other Russian
producers, giving us an added advantage in the domestic Russian
market.
High
degree of vertical integration
Our steel
segment is able to source almost all its raw materials from our
group companies, which provides a hedge against supply
interruptions and market volatility.
We believe that our internal supplies of coking coal, iron ore
and ferroalloys provide us significant advantages over other
steel producers, such as higher stability of operations, better
quality control of end products, reduced production costs,
improved flexibility and planning latitude in the production of
our steel and value-added steel products and the ability to
respond quickly to market demands and cycles. We believe that
the level of our self-sufficiency in raw materials sets our
steel business apart in certain respects: based on publicly
available information, we believe we are the worlds only
steel manufacturer with its own nickel supply, and our
acquisition of Oriel Resources in April 2008 has given us the
capability to mine our own chrome, which we believe makes us the
worlds only steel producer with its own chrome supply,
based on publicly available information.
In 2008, we internally sourced 60% of the coking coal, 70% of
the iron are concentrate, 80% of the nickel and 100% of the
ferrosilicon requirements of our steel segment. We constantly
adjust the level of inputs that we source from our group
companies on the basis of external economic factors such as
market prices and transportation costs,
44
as well as internal changes in demand for certain grades or
types of materials. We are capable of satisfying approximately
45% of our groups electricity needs from our own
generation facilities; in 2008, we satisfied approximately 45%
of our electricity needs internally.
We view our ability to source our inputs internally not only as
a hedge against potential supply interruptions, but as a hedge
against market volatility. From an operational perspective,
because our mining, ferroalloys and power assets produce the
same type of inputs that our manufacturing facilities use, we
are less dependent on third-party vendors and less susceptible
to supply bottlenecks. From a financial perspective, this also
means that if the market prices of our steel segments
inputs rise, putting pressure on steel segment margins, the
margins of our mining, ferroalloys and power segments will tend
to increase. The inverse is also true: while decreases in
commodities prices tend to reduce revenues in the mining and
ferroalloys industry, they also create an opportunity for
increased margins in our steel business.
Our
logistics capability allows us to avoid infrastructure
bottlenecks, to market our products to a broader range of
customers and to reduce our reliance on trade
intermediaries.
We are committed to maximum efficiency in delivering goods to
consumers and have been actively developing our own logistics
network. Using our own transportation capacity enables us to
save costs. We are less exposed to market fluctuations in
transportation prices and are able to establish flexible
delivery schedules that are convenient for our clients. Our
logistics capacities are currently comprised of one river and
two sea ports as well as a transport operations company,
Mecheltrans, which manages the rail transportation of our
products and carries out the overall coordination of our sea and
rail transportation logistics for our products.
Mecheltrans is designed to maximize our profitability. The rail
operator not only transports Mechels products but also
provides transportation services to third parties, thereby
maximizing efficiencies across our transportation network.
We own two seaports and a river port and we have our own rail
rolling stock. Port Posiet in Russias Far East, on the Sea
of Japan, allows us easy access to Pacific Rim coal customers
and provides a delivery terminal for the coal mined by our
subsidiary Yakutugol in eastern Siberia. We are in the process
of upgrading Port Posiet, which upon completion will enable us
to expand the cargo-handling capacity of the port to
7.0 9.0 million tonnes per year and to
accommodate Panamax ships, which will increase its
attractiveness and utility as an export port for large volumes
of coal. Port Kambarka, on the Kama River in the Udmurt Republic
(a Russian administrative region also known as Udmurtia) is
connected to the Volga River basin and the Caspian Sea, and is
connected by canal to the Don River and the Baltic Sea. In 2007,
we increased our strength in cargo shipment logistics with the
acquisition of Port Temryuk on the Sea of Azov, an inlet of the
Black Sea basin, which is primarily used for coal transshipment
and provides us access to the fast-growing economies of the
Black Sea basin and beyond. We are focused on construction of a
specialized coal transshipment seaport at Vanino in
Russias Far East with a capacity of 25.0 million
tonnes per year. As of December 31, 2008, our subsidiary
Mecheltrans OOO (Mecheltrans) owned and leased more
than 3,800 rail freight cars that we use to ship our products.
On June 23, 2008, pursuant to the terms of our license to
mine the Elga coal deposit we began construction on a private
rail branch line, which we will own and control subject to
applicable regulation. This rail branch line will connect the
Elga coal deposit to Ulak Station on the
Baikal-Amur
Mainline, which in turn connects to the Transsiberian Railway,
serving European Russia west of the Ural Mountains and eastward
to the Pacific Ocean. We anticipate that the Elga branch line
not only will provide an avenue for delivery of coal produced at
the Elga coal deposit, but will eventually serve as the primary
transportation corridor for coal mined in nearby license areas.
One of
the lowest-cost coking coal producers worldwide
Our
coking coal mining and transportation costs are among the lowest
of our major Russian competitors.
We view strict cost management and increases in productivity as
fundamental aspects of our
day-to-day
operations, and continually reassess and improve the efficiency
of our mining and metals operations. Approximately 86% of our
coking coal production is mined from open pit mines, which we
believe based on publicly available information is a greater
percentage than any of our major domestic competitors. Open pit
mining
45
is generally considered safer, cheaper and faster than the
underground method of coal mining. Most of our mines and
processing facilities have long and established operating
histories.
By acquiring Yakutugol in the fourth quarter of 2007, we have
secured a high-quality, high-volume coking coal producer with an
existing Pacific Rim customer base as well as an opportunity for
synergies with our Port Posiet seaport on the Pacific Ocean,
which allows us transshipment of various goods in bulk,
including coal. Thanks to its convenient geographical position
on the Sea of Japan, near the Chinese border south of
Vladivostok, and its connection with the Trans-Siberian Railway
and highways and other transportation lines connecting the
borders of three countries, Port Posiet allows us to optimize
the transportation of Mechels products to the Asia-Pacific
region, allowing for year-round utilization of vessels with
displacements up to 26,000 tonnes.
Our
coking coal mining costs are lower than those of many of our
international competitors.
Our base of operations in Russia and our high degree of vertical
integration allow us to take advantage of a number of cost
advantages vis-à-vis many of our international competitors.
Having the ability to internally source our materials also gives
us better market insight when we negotiate with our outside
suppliers and improves our ability to manage our raw material
costs. These advantages include lower labor costs, access to
power and gas supplies that are inexpensive from an
international perspective and our cost savings from producing
approximately 86% of our coking coal in open pit rather than
underground mines. We internally satisfy nearly a third of our
electricity needs from our own co-generation facilities, and
purchase the remainder at relatively low, regulated prices. We
also purchase natural gas from Gazprom at relatively low,
regulated prices for our power generation and other production
needs. Based on publicly available information, we believe that
Russia has lower labor costs, including fewer pension
obligations, as compared to the United States, Western Europe,
Japan and South Korea. We believe that our Russian base of
operations provides us with cost advantages over many of our
international competitors not only in terms of labor and energy
costs, but tax and regulatory compliance as well.
We believe that we have a significant competitive advantage over
our competitors in our ability to increase our production
capacity relatively cost effectively because our substantial
existing infrastructure can accommodate new facilities and
production lines through brownfield development. Moreover, due
to our integration, experience and location in Russia, which has
some of the largest deposits of coal and iron in the world, we
are better positioned than many of our international competitors
to secure raw materials for any increases in steel production.
Strategically
positioned to supply key growth markets
Our
mining and logistical assets are well-positioned to expand
exports to fast-growing Asian markets.
We believe that the geographical locations of our assets,
particularly the eastern Siberian coal mines of Yakutugol and
its undeveloped Elga coal deposit, are strategically located to
expand exports of our products to key Asian markets. With Port
Posiet on the Sea of Japan and its annual cargo throughput
capacity of 2.5 million tonnes, located within 2,500
kilometers of our eastern Siberian coal assets, we are
positioned to expand our exports to key growth markets; this is
particularly relevant in respect of coking coal, which we are
well-positioned to deliver for steel mills in fast-growing
economies in South Asia and East Asia. Our Port Vanino coal
transshipment terminal, scheduled to open in 2012, will further
reinforce our Far East logistical capabilities. We have a sales
and distribution network with offices in four countries and
agents in five additional countries. This network facilitated
sales constituting 37% and 36% of our total sales in 2008 and
2007, respectively, reducing our reliance on the Russian market
in the event that it were to experience a downturn, such as the
current one. We view our international marketing capabilities
and the proximity of our mining and logistical assets to key
fast-growing economies as a key competitive advantage which
allows us to diversify our sales, provides us with additional
growth opportunities and acts as a hedge in the event of a
decrease in demand from customers in Russia.
Our West Virginia coal-mining operations carried out through the
BCG companies are situated in West Virginia, just 400 miles
from the deep-water port in Norfolk, Virginia, which accepts
Capesize vessels. Together with other opportunities to ship from
deep ports at Baltimore and New Orleans, we see promising export
potential for the BCG companies.
46
Historically the BCG companies key markets have been in
North America, but in the last two years, they have expanded
their sales to Asia and Europe. We are planning to expand the
geography of the BCG companies sales by using our
distribution network.
Our steel
mills are well-positioned to supply Russian infrastructure
projects.
Russia is our most important market and we have significant
domestic market shares in all our key specialty steel and rolled
long product lines. We believe we have established a strong
reputation and brand image for Mechel within Russia, just as we
have with our international customers. The location of a number
of our core steel segment assets in the southern Urals positions
us advantageously, from a geographical and logistical
perspective, to serve the areas in Russia west of the Urals
where Russias construction industry is most active. The
construction industry has been a key source of our growth and we
have captured a large portion of the market; according to
Metall-Expert, our share of Russias total production
volume of construction rebar in 2008 was approximately 22%.
Track
record of acquisitions
Along with the expansion of the Russian economy and the
increased efficiency of our operations and improved quality of
our products, our ability to select acquisition targets and
incorporate them into our group has been a key driver of our
growth. The potential for synergies within our existing assets
and the potential for reducing costs and improving efficiency
are key criteria we apply when acquiring companies and assets.
Through acquisitions, the nature of the business of our group
has changed, expanding our steel product portfolio towards
higher-value-added specialty steel products and our upstream
product portfolio towards highly-sought grades of coal. Parallel
to the expansion in our mining and metals businesses, our
expanding logistics capabilities, including our own port
facilities and rolling stock, have allowed us to reduce the
potential for transportation bottlenecks and maintain and
improve our reliability as a supplier to a wider range of
customers.
Building upon our success in turning around the coal operations
of Southern Kuzbass Coal Company in the late 1990s and following
our acquisition and revitalization of Chelyabinsk Metallurgical
Plant, in the last few years we have acquired other metal
finishing and hardware manufacturing operations, as well as
mining, power and ferroalloys operations. As we have acquired
and integrated companies that are closer to the end-customers
and produce higher-value-added products, the nature of our group
has transformed steadily from primarily a raw materials
processor to a vertically integrated, logistically coherent
mining, steel, ferroalloys and power group that offers customers
products from virtually every stage of the industrial process.
With each of our acquisitions, we implement improved operational
and management practices. We also analyze each acquisition to
determine the minimum capital expenditures necessary to achieve
our target increases in productivity and efficiency, both on a
per-asset and group-wide basis. We also devote the management,
technological and logistical resources necessary to integrate
new acquisitions into all aspects of our business, including the
supply of raw materials and steel, industrial production and
sales and distribution. We have a track record of using existing
workforces and maintaining strong relations with the local
communities where we operate following our acquisitions.
Our successful track record of identifying, acquiring and
integrating target companies that complement our group is due in
part to our clearly defined investment criteria, prudent
approval procedures and our time-tested ability to identify
synergies in target assets that can be quickly implemented while
at the same time moving forward with our longer-term strategic
goals. Our acquisition program evaluates potential targets to
determine whether they conform to our long-term strategy to
shift our product mix up the value chain, expand our mining
asset base, expand into new markets and strengthen our position
in existing markets and reduce costs through improved management
and intra-group synergies.
A recent example of our track record of identifying
opportunities for efficiency and intra-group synergies relates
to Mechel Campia Turzii, which requires steel billets as raw
material for its plant. In order to achieve cost savings, we
decided to use cast billets supplied by a plant owned by our new
Romanian subsidiary Ductil Steel, acquired in April 2008, to
replace the billets formerly delivered to Mechel Campia Turzii
from our Chelyabinsk Metallurgical Plant, thereby avoiding
transportation costs and import duties. In 2008 Mechel Campia
Turzii generally operated at a profit. However, in the fourth
quarter of 2008 and in the first quarter of 2009 Mechel
47
Campia Turzii operated at a loss due to the impact of financial
crisis, resulting in sharp decline in demand what in its turn
caused cutting in prices. The negative results were also
triggered by a large amount of raw materials earlier bought at
high (pre-crisis) prices.
Another example of our ability to integrate our subsidiaries
while identifying and eliminating inefficiencies is our
acquisition of Yakutugol. Yakutugol operated at a loss in the
first three quarters of 2007, during which we owned a
non-controlling 25% plus one share interest in the company. In
October 2007, we acquired the remaining 75% less one share
interest in Yakutugol, and in the fourth quarter of 2007,
Yakutugol began operating with a profit primarily due to our
implementation of effective management techniques. In 2008,
Yakutugol also operated with a profit. However, in the first
quarter of 2009 Yakutugol operated at a loss. The main reason is
sharp decline in demand and prices at coking coal caused by
financial crisis.
Our most recent deal is the acquisition of 100% of the shares
and interests in the BCG companies, which is Mechels first
experience acquiring and integrating a company outside Eurasia.
The strategic reasons for this acquisition include establishing
our coal business on a worldwide level, diversifying our
customer base and sales geography and improving the quality of
our coking coal products. We intend to integrate the BCG
companies into our broad marketing network in the near future.
Track
record of strong financial performance
We have experienced
year-on-year
EBITDA growth of 23% and 55% in the financial years ended
December 31, 2008 and 2007, respectively. We have also
experienced
year-on-year
revenue growth of 49%, 52% and 15% in the financial years ended
December 31, 2008, 2007 and 2006, respectively. We have
been able to finance most of our capital improvements program
with cash flow from operations. We have enjoyed access to
financing from leading international banks, including during a
period of high volatility in the international credit markets.
In late 2007, we secured a $2 billion loan to finance our
purchase of Yakutugol and Elgaugol and related assets. In March
2008, we secured a $1.5 billion loan to finance the
acquisition of Oriel Resources. See Item 5. Operating
and Financial Review and Prospects Description of
Certain Indebtedness.
We understand that even in the current difficult economic
situation on world markets, it is important to maintain our
capital improvements program in order to keep up the quality of
existing assets and preserve our capacity to ramp up production
in response to market conditions. See Capital
Improvements Program.
However, due to the world financial crisis developing in the
fourth quarter of 2008, as of December 31, 2008, we were in
breach of a number of financial and non-financial covenants (as
discussed in detail in note 15 to our consolidated
financial statements in Item 18. Financial
Statements) and as a result, the lenders can request
accelerated repayment of a substantial portion of our long-term
debt. As of December 31, 2008, we had $5.1 billion of
loans repayable during 2009 including $1.6 billion of
long-term debt that was classified as short-term liabilities as
of that date because of the covenant violations. We do not have
the resources to enable us to repay the total of these loans if
repayment were called.
We have commenced discussions with our bankers about additional
facilities to be provided on a long-term basis. We are also
seeking to refinance
and/or
restructure the terms and conditions of our existing debt to
extend maturities beyond 2009 and provide greater working
capital flexibility. We are currently in negotiations with our
creditor banks, but it is likely that the terms and agreement on
the conditions of these borrowing arrangements will not be
completed until the second half of 2009.
We have concluded that the uncertainty about the refinancing and
restructuring of our outstanding debt described above represent
a material uncertainty that casts significant doubt upon our
ability to continue as a going concern. Based on our plans as
noted herein, we believe that we have, or will secure, adequate
capital resources and liquidity to continue in operational
existence for the foreseeable future and have presented our
consolidated financial statements on a going concern basis of
accounting.
Following the onset of the world financial crisis, our net
income of $1,637.4 million achieved in the nine months
ended September 30, 2008 was partially offset by the net
loss of $496.9 million we incurred in the fourth quarter of
2008.
48
Strong
and focused management team
Our current management team has significant experience in all
aspects of our businesses and has successfully transformed us
from a small coal trading operation to a large, integrated coal,
steel, ferroalloys and power producer. Mr. Zyuzin, our
controlling shareholder, is our Chief Executive Officer.
Mr. Zyuzin has over 22 years of experience in the coal
mining industry and has a doctorate in coal mining technical
sciences. Chief Executive Officer of Oriel Resources Ltd.,
Alexey Ivanushkin, has significant experience from his previous
positions at Glencore International and as chief executive
officer at Chelyabinsk Metallurgical Plant. Our Senior Vice
President, Vladimir Polin, has almost 25 years of
production-floor, marketing and management experience in the
metals business. Many of our directors and officers began their
careers in technical positions in mines and manufacturing
facilities and moved up to senior management positions over the
course of their careers.
Business
Strategy
Our long-term goal is to expand our mining business, through
organic growth as well as through acquisitions; to improve our
steel segment margins through plant modernization, cost cutting
and product portfolio optimization; to maintain our strong
position as a producer of carbon and specialty long steel
products in Russia; and to capitalize on the synergies deriving
from our status as an integrated mining, steel, ferroalloys and
power group. We also intend to leverage our core businesses,
where appropriate, with acquisitions of value-added downstream
businesses.
Due to the world economic crisis, it has become more difficult
to increase our profits and expand business by way of new
acquisitions. Nevertheless, we continue to work on the
development of the Elga coal deposit, which we expect to allow
us to significantly increase our coal production. We are focused
on cost cutting and optimizing our product portfolio, increasing
labor productivity and other anti-recessionary measures.
Our group is a leader by production volume of specialty steel in
Russia. The manufacturing of specialty steel requires the use of
various types of ferroalloys. The assets acquired with Oriel
Resources in April 2008 gave us our own chrome and nickel
deposits in Kazakhstan. The existence of these assets within our
group provide operational synergies and increase our
competitiveness.
Expansion of our power segment, comprising one sales and two
generating assets, enables us to supply electricity within our
group, as well as gain a profit from supplies of end products to
third parties. Producing electricity and heat energy from the
steam coal produced by our mining segment is part of our overall
strategy to move our end products up the value chain and sell
higher value-added products to customers.
Our acquisition of the BCG companies is expected to strengthen
the position of our mining segment on the international coking
coal market, making it one of the worlds leading producers
with additional pricing leverage. We are assessing the
possibility of increasing the BCG companies annual
production up to 7 million tonnes of high-quality hard
coking coal concentrate from 2.5 million tonnes. We intend
to include the BCG companies in the general development strategy
of our group.
The key elements of our strategy include the following:
Enhancing
our position as a leading mining, metals and ferroalloys
group
We plan
to develop our existing reserves base.
We intend to build on our substantial mining experience by
developing our existing coal and iron ore reserves, particularly
in order to sell more high-quality coking coal and iron ore
concentrate to third parties. We plan to increase our coal
production from 26 million tonnes in 2008 to
37 million tonnes in 2012, and maintain our iron ore
concentrate production at the level of at least 5.0 million
tonnes, with a possible increase in iron ore production by
10-15% by
2012 due to upgrades to the Korshunov Mining Plant. See
Capital Improvements Program. We intend
to expand the production of Voskhod chrome ore deposit to
1.3 million tonnes and to start the exploration of nickel
ores at the Shevchenko deposit in Kazakhstan, as well as to
fully commission the Tikhvin Ferroalloy Plant in Russia, which
produces carbon ferrochrome. We plan to further develop our
ferroalloy production at Bratsk Ferroalloy Plant through the
acquisition in 2008 of a license to mine quartzite, a raw
material for ferrosilicon production, for the Uvatskoye deposit
in the Irkutsk region.
49
We intend to develop our acquired coking and steam coal reserves
owned by Yakutugol. Yakutugol, which has three producing mines
as well as two licenses for the undeveloped Elga coal deposit
and the Piatimetrovy and Promezhutochny Seam parcel, holds
mining rights to reserves that we believe will solidify our
position as a leading world producer of coking coal for years to
come. We intend to seek additional mining licenses through
acquisitions
and/or
participation in auctions and tenders in view of our strategic
plans and market dynamics. In particular, we believe that
obtaining additional mining rights near the Elga coal deposit
would allow us to realize more fully the potential benefit of
the private rail branch line we are constructing to deliver
Elgas future coal production to market.
We intend
to increase our groups output of high-value-added steel
products and continue to optimize our product mix.
We plan to continue our approach of selectively investing in
technology and capital improvements, including expanding the use
of continuous casters (concasters) in our steel manufacturing
facilities, optimizing our product catalog and cutting
production costs. We have already built a solid presence in the
construction steel business, including the second largest market
share in rebar, according to Metall-Expert based on Russian
production volumes in 2008. We are also a market leader in wire
rod production and have a strong presence in the construction
steel market. We are also one of Russias primary producers
of specialty steel, having the second largest market share,
according to Chermet and Metall-Expert based on Russian
production volumes in 2008.
We intend
to continue to seek out acquisition and expansion opportunities
and realize the maximum potential from our completed
acquisitions.
Our strategy involves finding acquisition and expansion
opportunities that we believe will reinforce or complement our
existing business lines. We actively monitor global mining and
metals markets for new opportunities. In 2007, we completed a
series of acquisitions that added a power segment to our group.
In keeping with our long-term strategy of vertical integration,
our strategy envisions realizing the maximum benefit from our
own power generating facilities. We also intend to increase our
presence and capability in ferroalloys, with the aim of
positioning ourselves to be a leader in what we believe will be
a high-margin business going forward. Our 2007 acquisition of
Bratsk Ferroalloy Plant and our 2008 acquisition of Oriel
Resources, which includes the Tikhvin Ferroalloy Plant in Russia
and the Voskhod chrome ore and Shevchenko nickel deposits in
Kazakhstan, have allowed us to form a ferroalloys segment within
our group. With these acquisitions we became self-sufficient not
only in nickel, but chrome as well, which we believe gives us a
rare competitive advantage among world steel producers.
An example of expansion in steel, a business line where we are
already a well-established leader by production volume in
Romania as well as Russia, is our April 2008 purchase of Ductil
Steel, a company with two steel plants in Romania. Before this
acquisition, we had already owned two steel plants in Romania:
Mechel Targoviste and Mechel Campia Turzii. Following our
acquisition of Ductil Steel, in order to enhance the performance
and efficiencies of our Romanian subsidiaries, we established
the Mechel East Europe Metallurgical Division effective from
October 22, 2008.
An example of expansion in coal is our May 2009 acquisition of
100% of the shares and interests of the BCG companies, which is
a West Virginia-based coal business engaged in the mining,
processing and sale of premium quality hard coking coal.
After stabilization on financial and commodities markets we hope
to continue to seek out opportunities to expand our group
through acquisitions, including by obtaining new subsoil
licenses in Russia and abroad. In doing so, we seek to maintain
and expand our presence in regions with low costs and high
economic growth potential. We intend to continue to selectively
acquire value-added downstream businesses such as hardware,
stampings and forgings producers to help us reach our customer
base, including in new markets. This downstream integration:
|
|
|
|
|
is a logical extension of our specialty and low-carbon long
product lines, representing a higher-margin, next value-added
step for products that we already manufacture;
|
|
|
|
is in a market less cyclical than the upstream market, reducing
our exposure to market downturns and commodity price
fluctuations; and
|
50
|
|
|
|
|
moves us closer to our final customers, enabling us to better
understand customer needs, influence buyer behavior and respond
quickly to change.
|
Maintaining
a high degree of vertical integration
We intend
to maintain the flexibility to source our inputs internally as
circumstances require.
Our recent expansion of our ferroalloy mining, processing and
manufacturing capacity, with the acquisition of Bratsk
Ferroalloy Plant (which produces ferrosilicon used in all steel
manufacturing) and the Oriel Resources assets (which we expect
to more than double our capacity to mine and process ferroalloys
used to make steel), is consistent with our strategy to maintain
the potential to source our materials as our product focus
shifts to higher-value-added steel products. We have expanded
our power generation and distribution business into a separate
financial reporting segment; we see expansion of our electric
power capabilities not only as a diversification measure and a
way to market another value-added product made from our coal,
but also as a way to have more control over our energy
efficiency and hedge against increases in the price of the
electricity our facilities use. However, even as we expand and
develop our internal sourcing capability we intend to adhere to
our longstanding approach of purchasing inputs from third-party
suppliers and selling products, including raw materials, to
domestic and international customers in a way that we believe
creates the most advantageous profit opportunities for our
group. The BCG companies acquisition enlarges our coking
coal portfolio, adding high quality hard coking coal with low
ash content to the grades of coal we produce. This allows us
better flexibility not only to serve our coking coal consumers,
but also to use these grades internally in our coke production,
if needed because of market conditions.
We plan
to expand our logistical capabilities.
We intend to selectively expand our logistics capabilities,
currently centered on our railway freight and forwarding
company, and enhanced by our acquisitions of Port Posiet, Port
Kambarka and Port Temryuk and the construction of Port Vanino,
strategic acquisitions designed to help us optimize our
transportation expenses. We have engaged project engineers in
preparation for the construction of a rail branch line to the
Elga coal deposit in eastern Siberia and the design and
construction of the Port Vanino Complex.
We will
leverage synergies among our core businesses.
In addition to synergies derived from our status as an
integrated group, we believe that additional cost savings and
opportunities will arise as we benefit from economies of scale
and continue to integrate recent acquisitions, in particular by
implementing improvements in working practices and operational
methods. We regularly evaluate the manner in which our
subsidiaries source their raw material needs and transfer
products within the group in order to operate in the most
efficient way, and we expect to identify and take advantage of
further synergies among our core businesses.
Continuing
to enhance our low-cost position in coal and improve steel
segment margins
We aim to
improve our steel segment margins through plant modernization,
cost-cutting and product portfolio optimization.
We intend to further increase our efficiency and reduce our
manufacturing costs by:
|
|
|
|
|
preserving cost advantages in our labor, raw materials and
energy inputs;
|
|
|
|
achieving additional savings by fully integrating recent
acquisitions into our operations;
|
|
|
|
producing higher value-added products, such as electricity and
heat energy;
|
|
|
|
cultivating additional markets for steam coal; and
|
|
|
|
providing our mining and steel segments with their own energy
resources.
|
Our ongoing plant modernization program is aimed at maintaining
capacity at the present level, increasing efficiency and
reducing the environmental impact of our operations. In line
with this strategy, in 2007 and 2008 we completed a
$17.0 million modernization of the concaster and a
$13.2 million reconstruction of mill No. 380 at Mechel
Targoviste. During that period we also commissioned a
$12.3 million shaft furnace at Southern Urals Nickel
51
Plant, finished a $29.0 million overhaul of a rebar rolling
mill at Chelyabinsk Metallurgical Plant, made a
$33.7 million extension of a sintering unit at Chelyabinsk
Metallurgical Plant and completed a $22.0 million air
separation complex at Chelyabinsk Metallurgical Plant and
constructed a $10.8 million ring rolling mill at Urals
Stampings Plant. In continuation of this strategy in 2009 and
beyond, we aim to realize projects to construct the universal
rail and structural steel mill at Chelyabinsk Metallurgical
Plant and modernize the electric arc furnace at Izhstal. See
Capital Improvements Program.
We intend to maintain our position as a low-cost producer of
coal, despite an ongoing worldwide economic and financial crisis
which has negatively impacted the economic development of Russia
and other countries. We are analyzing our production costs,
considering ways to achieve maximum synergies from the
integration of the BCG companies in order to reduce mining
production costs and costs of sales.
We plan to increase our efficiency and reduce production costs
by:
|
|
|
|
|
optimizing production plans;
|
|
|
|
additional saving by increasing labor efficiency and loading
mining equipment; and
|
|
|
|
retaining current advantages related to labor, raw materials and
power costs.
|
We will
strive to maintain strong export sales.
We intend to maintain strong relationships with our significant
international customers. Although we are focused on growing our
market position within our domestic markets (of which Russia is
by far the largest), export sales, which constituted 38% of our
total sales revenues in 2008, allow us to diversify our sales
and reduce our reliance on the domestic market in the event that
it were to experience a downturn. In our key export markets our
steam coal customers include cement companies such as Sumitomo
Osaka Cement Co., Ltd. and Taiheiyo Cement Corporation in Japan,
Holcim Ltd. in Europe, and Oytash Ic Ve Dis Ticaret A.Ş.,
Akcansa Cimento Sanayi Ve Ticaret A.Ş. and Lafarge Aslan
Cimento A.Ş. in Turkey; as well as power generating
companies such as OVA Elektrik A.Ş. in Turkey, Korea South
East Power Co., Ltd. in South Korea, and RWE AG, DONG Energy A/S
and Varna Power Plant in Europe. Our coking coal customers
include ArcelorMittal, Kazzinc and Kazchrome JSC in Kazakhstan,
various metal manufacturing facilities in Ukraine, JFE Steel
Corporation, Nisshin Steel Co. Ltd, Kobe Steel, Mitsui Mining
and Sumitomo Metal Industries, Ltd. in Japan, the Pohang Iron
and Steel Company (POSCO) in South Korea, Saurashtra Fuel Ltd.
in India, and Capital Iron and Steel Plant in China. Another
E.U. customer is the Solvay Sodi chemical plant in Bulgaria. In
our key export markets our product pricing policy is generally
based on the current market price, our price forecasts and
actual
supply-and-demand
dynamics.
Continuing
expansion in high-growth markets
We plan
to increase coking coal sales to high-growth international
markets.
We intend to continue to capitalize on our ability to serve
fast-growing Asian and other international markets. In
particular we view Japan, China, South Korea and India as
countries to which our international growth strategy will be
applied.
Developing
our domestic and export steel sales capabilities
Our continued focus on the domestic Russian market is a key
element of our strategy. We are particularly well-positioned to
supply construction and infrastructure projects in Russia from
our Chelyabinsk Metallurgical Plant located in the southern
Urals. Not only do our products and prices tend to appeal to
Russian customers, but the geographical reach of our production
and logistics facilities and sales network give us a presence in
the Russian heartland that facilitates sales to customers in
Russias remote regions. For example, our domestic trading
subsidiary Mechel-Service has over 50 offices in various cities
in Russia.
Following the strategy of broadening our presence in regions of
interest, Mechel-Service has established a branch in Kazakhstan
and Romania, and acquired 100% stake in German steel trading and
service company HBL Holding in September 2008. HBL
Holdings activities comprise trading of steel, stainless
steel and aluminum
52
products, and non-ferrous metals, warehousing and processing.
HBL Holding has eight regional sites to serve the local clients.
All sites are located in Germany in North Rhine-Westphalia,
Bremen and Saxony-Anhalt.
Our extensive operations in Romania, consisting of four steel
mills, serve as an attractive platform to expand our steel
product sales to the important export markets of the E.U.
Implementation of these strategies is subject to a number of
risks. See Item 3. Key Information Risk
Factors for a description of these risks.
Restructuring
of mining and ferroalloy assets
In April 2008, we established Mechel Mining OAO (Mechel
Mining), a wholly-owned subsidiary in which we
consolidated the coal and iron ore assets of our mining segment
(Southern Kuzbass Coal Company, Korshunov Mining Plant and
Yakutugol).
In 2008, we consolidated our ferroalloy assets under our
wholly-owned subsidiary Oriel Resources, on the basis of which
we established a ferroalloys reporting segment that includes the
nickel mining and production business of Southern Urals Nickel
Plant, ferrosilicon producer Bratsk Ferroalloy Plant, along with
the assets acquired with Oriel Resources ferrochrome
producer Tikhvin Ferroalloy Plant and the Voskhod chrome and
Shevchenko nickel projects in Kazakhstan. In the course of the
consolidation we formed Mechel Ferroalloys Management OOO
(Mechel Ferroalloys Management), a management
company that acts as the executive body of each of the companies
in our ferroalloys segment.
In connection with this restructuring we have been implementing
management, reporting and control systems for each such
subsidiary holding company, allowing for the preparation of
consolidated financial statements for each of them. We believe
that such separation and consolidation will enable these
businesses to obtain the financing necessary for their
development and will enable us to optimize their value within
our group, including through more focused operational management
teams. Such financings may include the issuance
and/or sale
of both bonds and shares, including the sale of equity
securities in connection with a listing on an international
stock exchange.
We intend to retain a controlling voting interest in each of
these subsidiary holding companies as we continue to build upon
our business model of vertical integration among our assets. See
Risk Factors Risks Relating to Our
Business and Industry If shares of our subsidiary
holding companies are listed on a stock exchange, it could
entail changes in such companies management and corporate
governance that might affect our integrated business model.
Our
History and Development
General
We trace our beginnings to a small coal trading operation in
Mezhdurechensk in the southwestern part of Siberia in the early
1990s. See Item 5. Operating and Financial Review and
Prospects The Reorganization. Since that time,
through strategic acquisitions in Russia and abroad, Mechel has
developed into a large, integrated mining, steel, ferroalloys
and power group, comprising coal, iron ore, nickel, chrome ore
and limestone assets and coke, steel and ferroalloy production,
with operations and assets in Russia, Romania, Bulgaria,
Lithuania, Kazakhstan and the United States. With each of our
acquisitions, we implement improved operational and management
practices, and we are generally able to realize significant
increases in production efficiency and volume with only modest,
targeted capital expenditures. We also devote the management,
technological and logistical resources necessary to integrate
new acquisitions into all aspects of our business, including the
supply of raw materials and steel, production methodologies and
sales and distribution.
Mining
Business
Mining
process
Coal. Coal is mined using open pit or
underground mining methods. Following a drilling and blasting
stage, a combination of shovels and draglines is used for moving
coal and waste at our surface mines. Production at the
underground mines is predominantly from longwall mining, a form
of underground coal mining where a long wall of coal in a seam
is mined in a single slice. After mining, depending upon the
amount of impurities in the coal, the
53
coal is processed in a wash plant, where it is crushed and
impurities are removed by gravity methods. Coking coal
concentrate is then transported to steel plants for conversion
to coke for use in pig iron smelting. Steam coal is shipped to
power utilities which use it in furnaces for steam generation to
produce electricity. Our primary coal products are coking and
steam coal concentrate and raw, size-sorted steam coal. Among
the key advantages of our mining business is the high quality of
our coking coal, the low level of volatile matter in our steam
coal and our modern coal washing facilities, primarily built
during the 1970s and 1980s, including facilities built as
recently as
2001-2002.
Iron ore. All three of our iron ore mines are
conventional open pit operations. Following a drilling and
blasting stage, ore is hauled by rail hopper cars to the
concentrator plant. At the concentrator plant, the ore is
crushed and ground to a fine particle size, then separated into
an iron ore concentrate slurry and a waste stream using wet
magnetic separators. The iron ore is upgraded to a concentrate
that contains about 62.9% elemental iron. Tailings are pumped to
a tailings dam facility located adjacent to the concentrating
plant. The concentrate is sent to disk vacuum filters which
remove the water from the concentrate to reduce the moisture
level, enabling shipment to customers by rail during warmer
months, but in colder periods the concentrate must be dried
further to prevent freezing in the rail cars. Korshunov Mining
Plant operates its own drying facility with a dry concentrate
production capacity of up to 16,000 tonnes per day.
Limestone. Our limestone mining operation uses
conventional mining technology. Ore is drilled and blasted, then
loaded with electric shovels into haul trucks. Relatively minor
amounts of waste are hauled to external dumps. The ore is hauled
to stockpiles located adjacent to the crushing and screening
plant. Ore is crushed, screened and segregated by size fraction.
The crushed limestone is separated into three product categories
for sale: 0-20 millimeters,
20-40
millimeters and
40-80
millimeters.
Description
of key products
Coking coal and coking coal
concentrates. Coking coal is washed,
low-phosphorous bituminous coal designated for further
processing into coke in coking furnaces, which in turn is used
in the blast furnace in the production of pig iron, a precursor
of steel in integrated steel mills. Coking coals have high
plasticity, meaning that they are amenable to being softened,
liquefied and resolidified into hard and porous lumps when
heated in the absence of air. From our Southern Kuzbass Coal
Company and Yakutugol we offer coking coal of marks OS (meager
and caking), KS (coking and caking), KS (blend), KO (coking and
meager) and K9 (coking). We process coking coal into coking coal
concentrate to reduce ash content and increase volatility and
plasticity. We offer coking coal concentrate of marks OS (meager
and caking), KO (coking and meager), KS (coking and caking) and
K9 (coking). The BCG companies, our West Virginia
operations, produce low, medium and high volatility
metallurgical hard coking coal. Metallurgical coals can be mixed
in different proportions to provide blends with the best
characteristics for any specific customer. Blending takes place
directly in port when loading to a vessel, without any
additional washing at processing plants. This approach saves
money and provides a competitive advantage over competitors with
higher processing costs.
Steam coal and steam coal concentrates. Steam
coal has properties that make it suitable for use in thermal
applications, including electric power generation. From our
Southern Kuzbass Coal Company we offer steam coal and steam coal
concentrate of marks T (lean) and A (anthracite) various
grain-size class, GZhO (gas, fat and meager), TR (lean and
run-of-mine).
We also offer steam coal from Yakutugol of marks 3SS (weakly to
non-caking), K6 (coking and oxidized), D (long-flame) and B2
(brown category 2). The BCG companies, our West Virginia
operations, produce medium and high volatility bituminous steam
coal.
Other coal products. From our Southern Kuzbass
Coal Company we also offer our customers middlings and
anthracite concentrates of various grades.
Iron ore concentrate. From our Korshunov
Mining Plant we offer iron ore concentrate with a standard iron
weight fraction of 62%.
54
Sales
of mining products
The following table sets forth third-party sales of mining
products (by volume) and as a percentage of total sales
(including intra-group sales) for the periods indicated.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Product
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
(In thousands of
tonnes(1))
|
|
|
(% of total sales, including intra-group)
|
|
|
Coking coal
concentrate(2)
|
|
|
8,360
|
|
|
|
6,018
|
|
|
|
6,603
|
|
|
|
77
|
%
|
|
|
62
|
%
|
|
|
73
|
%
|
Steam
coal(2)
|
|
|
8,543
|
|
|
|
7,230
|
|
|
|
6,728
|
|
|
|
90
|
%
|
|
|
96
|
%
|
|
|
100
|
%
|
Iron ore concentrate
|
|
|
2,713
|
|
|
|
2,358
|
|
|
|
2,885
|
|
|
|
58
|
%
|
|
|
51
|
%
|
|
|
56
|
%
|
|
|
|
(1) |
|
Includes resales of mining products purchased from third parties. |
|
(2) |
|
Includes only post-acquisition volumes of Yakutugol. |
The following table sets forth revenues by product, as further
divided between domestic sales and exports (including as a
percentage of total mining segment revenues) for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
Revenues
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In millions of U.S. dollars, except for percentages)
|
|
|
Coking coal concentrate
|
|
|
1,861.1
|
|
|
|
55.8
|
%
|
|
|
622.9
|
|
|
|
45.4
|
%
|
|
|
518.3
|
|
|
|
49.6
|
%
|
Domestic Sales (%)
|
|
|
49.7
|
%
|
|
|
|
|
|
|
83.7
|
%
|
|
|
|
|
|
|
74.0
|
%
|
|
|
|
|
Export (%)
|
|
|
50.3
|
%
|
|
|
|
|
|
|
16.3
|
%
|
|
|
|
|
|
|
26.0
|
%
|
|
|
|
|
Steam Coal
|
|
|
925.0
|
|
|
|
27.8
|
%
|
|
|
436.3
|
|
|
|
31.8
|
%
|
|
|
311.1
|
|
|
|
29.7
|
%
|
Domestic Sales (%)
|
|
|
11.4
|
%
|
|
|
|
|
|
|
12.5
|
%
|
|
|
|
|
|
|
21.0
|
%
|
|
|
|
|
Export (%)
|
|
|
88.6
|
%
|
|
|
|
|
|
|
87.5
|
%
|
|
|
|
|
|
|
79.0
|
%
|
|
|
|
|
Iron ore concentrate
|
|
|
339.4
|
|
|
|
10.2
|
%
|
|
|
213.6
|
|
|
|
15.6
|
%
|
|
|
168.2
|
|
|
|
16.1
|
%
|
Domestic Sales (%)
|
|
|
23.5
|
%
|
|
|
|
|
|
|
67.7
|
%
|
|
|
|
|
|
|
98.0
|
%
|
|
|
|
|
Export (%)
|
|
|
76.5
|
%
|
|
|
|
|
|
|
32.3
|
%
|
|
|
|
|
|
|
2.0
|
%
|
|
|
|
|
Other(1)
|
|
|
207.9
|
|
|
|
6.2
|
%
|
|
|
99.7
|
|
|
|
7.2
|
%
|
|
|
48.1
|
|
|
|
4.6
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
3,333.4
|
|
|
|
100
|
%
|
|
|
1,372.5
|
|
|
|
100
|
%
|
|
|
1,045.7
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic Sales (%)
|
|
|
39.4
|
%
|
|
|
|
|
|
|
59.8
|
%
|
|
|
|
|
|
|
63.1
|
%
|
|
|
|
|
Export (%)
|
|
|
60.6
|
%
|
|
|
|
|
|
|
40.2
|
%
|
|
|
|
|
|
|
36.9
|
%
|
|
|
|
|
|
|
|
(1) |
|
Includes revenues from transportation, distribution,
construction and other miscellaneous services provided to local
customers. |
Marketing
and distribution
Our mining products are marketed domestically primarily through
Mechel Trading House and Mechel-Service and internationally
through Mechel Tradings branch in Liechtenstein. The
following table sets forth by percentage of sales the regions in
which our mining segment products were sold for the periods
indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
Region(1)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Russia
|
|
|
39.5
|
%
|
|
|
59.5
|
%
|
|
|
63.1
|
%
|
Other CIS
|
|
|
9.1
|
%
|
|
|
13.3
|
%
|
|
|
12.8
|
%
|
Europe
|
|
|
14.2
|
%
|
|
|
10.8
|
%
|
|
|
14.0
|
%
|
Asia
|
|
|
32.1
|
%
|
|
|
12.9
|
%
|
|
|
5.6
|
%
|
Middle East
|
|
|
2.5
|
%
|
|
|
3.5
|
%
|
|
|
4.5
|
%
|
Other regions
|
|
|
2.6
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
100
|
%
|
|
|
100
|
%
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
The regional breakdown of sales is based on the geographic
location of our customers, and not on the location of the end
users of our products, as our distributor customers resell and,
in some cases, further export our products. |
55
In 2008, the five largest customers of our mining products were
EvrazResurs Trading House OOO and West Siberian Metallurgical
Plant OAO (ZapSib) (coking coal concentrate, iron
ore concentrate), Magnitogorsk Metallurgical Plant OAO (coking
coal concentrate), Novolipetsk Metallurgical Plant OAO (coking
coal concentrate), Rutek Trading AG (coking coal concentrate,
steam coal), Sumitomo Corporation (coking coal concentrate,
steam coal), which together accounted for 36% of our mining
segment sales.
|
|
|
|
|
|
|
|
|
|
|
|
|
% of Total
|
|
|
|
|
|
|
|
|
Mining
|
|
|
|
|
% of Total
|
|
|
|
Segment
|
|
|
|
|
Products
|
|
Customer
|
|
Sales
|
|
|
Product
|
|
Sales
|
|
|
EvrazResurs Trading House OOO and West
|
|
|
|
|
|
Coking coal concentrate
|
|
|
13.3
|
%
|
Siberian Metallurgical Plant OAO (ZapSib)
|
|
|
9.7
|
%
|
|
Iron ore concentrate
|
|
|
22.4
|
%
|
Magnitogorsk Metallurgical Plant OAO
|
|
|
9.7
|
%
|
|
Coking coal concentrate
|
|
|
17.4
|
%
|
Novolipetsk Metallurgical Plant OAO
|
|
|
6.4
|
%
|
|
Coking coal concentrate
|
|
|
11.4
|
%
|
Rutek Trading AG
|
|
|
5.7
|
%
|
|
Coking coal concentrate
|
|
|
8.5
|
%
|
|
|
|
|
|
|
Steam coal
|
|
|
3.3
|
%
|
Sumitomo Corporation
|
|
|
4.0
|
%
|
|
Coking coal concentrate
|
|
|
1.0
|
%
|
|
|
|
|
|
|
Steam coal
|
|
|
12.5
|
%
|
Domestic
sales
We generally do not involve intermediaries in the domestic
distribution of our mining products. Our domestic coking and
steam coal and iron ore customers are generally located in large
industrial areas and have had long-standing relationships with
us.
We ship our coking coal concentrate from our coal washing
facilities, located near our coal mines and pits, by railway
directly to our customers, including steel producers. Our
largest domestic customer for our coking coal concentrate was
MMK, accounting for 17% of our total coking coal concentrate
sales and 10% of our total mining segment sales in 2008. On
March 19, 2009, MMK sued a trading subsidiary of ours
seeking to invalidate MMKs long-term coking coal supply
contract with us. On June 11, 2009, the court denied the
claim, but this decision may be appealed. See Item 8.
Financial Information. Litigation Commercial
litigation.
Far Eastern Generating Company OAO, is our largest domestic
customer of steam coal, accounting for 2.0% of our total steam
coal sales and 0.5% of our total mining segment sales in 2008.
We ship our steam coal from our warehouses by railway directly
to our customers, which are predominantly electric power
stations. Our supply contracts for steam coal are generally
concluded with customers on a long-term basis. Some of our steam
coal is consumed within the group; for example, sales of steam
coal and middlings (lower-quality coal) from our Southern
Kuzbass Coal Company to our Southern Kuzbass Power Plant were
$20.7 million in 2008.
Iron ore concentrate is shipped via railway directly from our
Korshunov Mining Plant to customers. Our largest domestic
customer, ZapSib, accounted for 22% of our total iron ore
concentrate sales and 2% of our total mining segment sales in
2008. We set our prices on a monthly basis. EvrazHoldings
ironworks, together with ZapSib, is also among our largest
domestic coking coal customers. EvrazHolding purchases our
coking coal through its subsidiary company EvrazResurs Trading
House OOO. This company accounted for 13% of our coking coal
concentrate sales and 7% of our total mining segment sales in
2008.
Since 2001, Mechel Trading House has operated its wholly owned
subsidiary, Mecheltrans, a railway freight and forwarding
company. Mecheltrans owns its own rail rolling stock, consisting
of 216 open cars and 213 pellet cars, leases 1,377 open cars and
has 2,280 open cars under equipment lease finance terms. The
company transported domestically approximately 37.9 million
tonnes of our cargo in 2008, approximately 55% of which was
comprised of coal and iron ore.
Pursuant to a directive from the FAS dated August 14, 2008,
we entered into long-term coking coal supply contracts with some
of our major domestic customers. These new contracts provide for
the supply of coking coal concentrate under a fixed price based
on the price of premium hard coking coal under one-year
contracts under FOB terms from Australian ports, excluding the
costs of transshipment and rail transportation with the
application of a
56
coefficient representing the quality of the coal concentrate.
Previously, the delivery terms for most of our major domestic
customers provided for sale at spot market prices.
The long-term contracts were entered into with MMK, EvrazResurs,
Severstal, KOKS, Metalltrade for terms of four and five years
for a total annual volume of delivery from four to five million
tonnes of coking coal. However, MMK, one of our major domestic
customers with which we have entered into a five-year contract
for delivery of a total of 12 million tonnes of coking
coal, has filed a lawsuit in a Russian court seeking rescission
of its contract. See Item 8. Financial
Information Litigation Commercial
litigation.
Export
sales
We export coking coal, steam coal concentrate, low bituminous
and anthracite steam coal, and iron ore concentrate.
In the year ended December 31, 2008, the largest foreign
customer of our mining segment was Rutek Trading AG, accounting
for 6% of our total mining segment sales. Rutek Tradings
purchases from Mechel consisted of coking coal concentrate (84%)
and steam coal (16%).
We are Russias largest exporter of coking coal
concentrate, according to RasMin. Our exports of coking coal
concentrate primarily go to Japan, Ukraine, South Korea and
India. In 2008, Rutek Trading AG was our largest foreign
customer of coking coal concentrate, accounting for 9% of our
total coking coal concentrate sales and 5% of our total mining
segment sales by revenue. Shipments are made by rail.
Our exports of steam coal are primarily to Japan, Bulgaria,
Belgium, Turkey and Spain, which together accounted for 55% of
our total steam coal sales and 15% of our total mining segment
sales by revenue in 2008. Our largest foreign customers of steam
coal were Sumitomo Corporation and Toplofikatsia Rousse. Steam
coal is shipped to customers from our warehouses by railway and,
in some cases, further by ship from Russian and Ukrainian ports.
Our Port Posiet processed 2.8 million tonnes of cargo,
mostly coal, in 2008. We ship primarily our steam coal and
coking coal concentrate to Japan from Port Posiet. The
ports current capacity is approximately 3.0 million
tonnes of annual cargo-handling throughput and 200,000-220,000
tonnes of warehousing capacity depending on coal type. The
ports proximity to roads and rail links to key product
destinations and transshipment points in China and Russia make
it a cost-effective link in the logistical chain for bringing
our Far East coal production to market.
In 2008, we increasingly used long-term contracts for export
sales of coking and steam coal as compared to the 2007 financial
year. Coal not shipped under long-term contracts was sold on a
spot market.
We also sold iron ore concentrate to customers in China during
2008, which accounted for 77% of our total iron ore concentrate
sales and 8% of our total mining segment sales in 2008. We ship
iron ore concentrate to China by rail and by sea.
Market
share and competition
Coal
As a result of upstream acquisitions primarily by steel
producers, based on publicly available information, we estimate
that the number of Russian coal producers has decreased from
about 250 in the mid-1990s to less than 60 in 2008. Based on our
industry contacts and publicly available information, we believe
that over the last few years, Russian coal mining companies have
generally enjoyed a relatively stable customer base.
According to data from the Central Dispatching Department, in
2008 we were the largest coking coal producer in Russia, with a
22% share of total production by volume, and we had a 8% market
share with respect to overall Russian coal production by volume.
We also controlled 26% of the coking coal washing facilities in
Russia by capacity at the end of 2008, according to
RosInformUgol. The following table lists the main Russian coking
coal
57
producers in 2008, the industrial groups to which they belong,
their coking coal production volumes and their share of total
Russian production volume.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coking
|
|
|
% of
|
|
|
|
|
|
Coal
|
|
|
Coking
|
|
|
|
|
|
Production
|
|
|
Coal
|
|
|
|
|
|
(Thousands
|
|
|
Production
|
|
Group
|
|
Company
|
|
of Tonnes)
|
|
|
by Volume
|
|
|
Mechel OAO
|
|
Southern Kuzbass Coal Company OAO
|
|
|
7,094
|
|
|
|
10.3
|
%
|
|
|
Yakutugol Holding Company OAO
|
|
|
8,053
|
|
|
|
11.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mechel total
|
|
|
15,147
|
|
|
|
22.1
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Raspadskaya OAO
|
|
Raspadskaya ZAO
|
|
|
9,329
|
|
|
|
13.6
|
%
|
Severstal OAO
|
|
Vorkutaugol OAO
|
|
|
6,167
|
|
|
|
9.0
|
%
|
|
|
Vorgashorskaya Mine OAO
|
|
|
549
|
|
|
|
0.8
|
%
|
|
|
Yunyaginskoye OOO
|
|
|
203
|
|
|
|
0.3
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severstal total
|
|
|
6,919
|
|
|
|
10.1
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Sibuglemet Holding
|
|
Polusukhinskaya Mine OAO
|
|
|
3,010
|
|
|
|
4.4
|
%
|
|
|
Mezhdurechye
OAO(1)
|
|
|
3,250
|
|
|
|
4.7
|
%
|
|
|
Antonovskaya Mine ZAO
|
|
|
1,454
|
|
|
|
2.1
|
%
|
|
|
Bolshevik Mine OAO
|
|
|
932
|
|
|
|
1.4
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sibuglemet total
|
|
|
8,646
|
|
|
|
12.6
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Evraz Group S.A.
|
|
Yuzhkuzbassugol Coal Company ZAO
|
|
|
8,387
|
|
|
|
12.2
|
%
|
Kuzbassrazrezugol Coal Company OAO
|
|
Kuzbassrazrezugol Coal Company OAO
|
|
|
4,619
|
|
|
|
6.7
|
%
|
SUEK OAO
|
|
SUEK OAO (Kemerovo region)
|
|
|
2,740
|
|
|
|
4.0
|
%
|
Other
|
|
Other
|
|
|
12,875
|
|
|
|
18.8
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
68,662
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Source: Central Dispatching Department.
|
|
|
(1) |
|
We own 16.1% of Mezhdurechye OAO. |
A sharp decrease in demand for coking coal from our domestic
customers led to a decrease in our coking coal production in the
first quarter of 2009. As a result, we have lost our volume
based leading position in Russian coking coal production,
according to the Central Dispatching Departments report
for the first quarter of 2009. We have produced 1.0 million
tonnes of coking coal in the first quarter of 2009, which is
8.4% of total Russian coking coal production, according to the
Central Dispatching Department.
58
According to data from the Central Dispatching Department, in
2008, we were the third largest steam coal producer in Russia in
terms of volume, with a 5.7% share of total production. The
following table lists the main Russian steam coal producers in
2008, the groups to which they belong, their steam coal
production volumes and their share of total Russian steam coal
production volume.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Steam Coal
|
|
|
% of
|
|
|
|
|
|
Production
|
|
|
Steam Coal
|
|
|
|
|
|
(Thousands
|
|
|
Production
|
|
Group
|
|
Company
|
|
of Tonnes)
|
|
|
by Volume
|
|
|
SUEK OAO
|
|
SUEK Kemerovo region
|
|
|
27,552
|
|
|
|
10.6
|
%
|
|
|
SUEK Krasnoyarsk region
|
|
|
36,990
|
|
|
|
14.2
|
%
|
|
|
SUEK Khakasian Republic
|
|
|
8,382
|
|
|
|
3.2
|
%
|
|
|
SUEK Irkutsk region
|
|
|
5,766
|
|
|
|
2.2
|
%
|
|
|
SUEK Zabaikalsky region
|
|
|
4,526
|
|
|
|
1.7
|
%
|
|
|
SUEK Primorsky region
|
|
|
4,457
|
|
|
|
1.7
|
%
|
|
|
Urgalugol OAO
|
|
|
2,278
|
|
|
|
0.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SUEK total
|
|
|
87,673
|
|
|
|
33.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Kuzbassrazrezugol Coal Company OAO
|
|
Kuzbassrazrezugol Coal Company OAO
|
|
|
44,667
|
|
|
|
17.2
|
%
|
Mechel OAO
|
|
Southern Kuzbass Coal Company OAO
|
|
|
11,403
|
|
|
|
4.4
|
%
|
|
|
Yakutugol Holding Company OAO
|
|
|
3,463
|
|
|
|
1.3
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mechel total
|
|
|
14,866
|
|
|
|
5.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
SDS-Ugol Holding Company OAO
|
|
Barzasskoye Partnership OOO
|
|
|
159
|
|
|
|
0.1
|
%
|
|
|
Chernigovets ZAO
|
|
|
4,680
|
|
|
|
1.8
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SDS-Ugol total
|
|
|
4,839
|
|
|
|
1.9
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Evraz Group S.A.
|
|
Yuzhkuzbassugol Coal Company ZAO
|
|
|
4,645
|
|
|
|
1.8
|
%
|
LUTEK OAO
|
|
LUTEK OAO
|
|
|
5,322
|
|
|
|
2.0
|
%
|
Zarechnaya Mine OAO
|
|
Zarechnaya Mine OAO
|
|
|
4,441
|
|
|
|
1.7
|
%
|
Priargunskoye Industrial Mining and Chemical Amalgamation OAO
|
|
Priargunskoye Industrial Mining and Chemical Amalgamation OAO
|
|
|
4,011
|
|
|
|
1.5
|
%
|
Other
|
|
|
|
|
89,723
|
|
|
|
34.5
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
260,186
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Source: Central Dispatching Department.
In the domestic coal market, we compete primarily on the basis
of price, as well as on the basis of the quality of coal, which
in turn depends upon the quality of our production assets and
the quality of our mineral reserves. Competition in the steam
coal market is also affected by the fact that most steam power
stations were built near specific steam coal sources and had
their equipment customized to utilize the particular type of
coal produced at the relevant local source. Outside of Russia,
competition in the steam coal market is largely driven by coal
quality, including volatile matter and calorie content.
Iron
ore
The Russian iron ore market is generally characterized by high
demand and limited sources of supply, with product quality as
the main factor driving prices. According to Rudprom, the market
is dominated by relatively few producers, with the top three
mining groups representing over 72% of total production of iron
ore concentrate.
59
The following table lists the main Russian iron ore concentrate
producers in 2008, the groups to which they belong, their iron
ore concentrate production volumes and their share of total
Russian production volume.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Iron Ore
|
|
|
|
|
|
|
|
|
Concentrate
|
|
|
|
|
|
|
|
|
Production
|
|
|
|
|
|
|
|
|
(Thousands
|
|
|
% of Total
|
|
Group
|
|
Company
|
|
of Tonnes)
|
|
|
Production
|
|
|
Metalloinvest OOO
|
|
Lebedinsky GOK
|
|
|
19,732
|
|
|
|
21.0
|
%
|
|
|
Mikhailovsky GOK
|
|
|
15,718
|
|
|
|
16.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metalloinvest total
|
|
|
35,450
|
|
|
|
37.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Evraz Group S.A.
|
|
Kachkanarsky GOK
|
|
|
8,635
|
|
|
|
9.2
|
%
|
|
|
Vysokogorsky GOK
|
|
|
1,663
|
|
|
|
1.8
|
%
|
|
|
EvrazRuda
|
|
|
7,358
|
|
|
|
7.8
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Evraz Group total
|
|
|
17,656
|
|
|
|
18.8
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Severstal-Resurs OAO
|
|
Kostomukshinsky GOK
|
|
|
9,855
|
|
|
|
10.5
|
%
|
|
|
Olenegorsky GOK
|
|
|
4,675
|
|
|
|
5.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severstal-Resurs total
|
|
|
14,530
|
|
|
|
15.5
|
%
|
|
|
|
|
|
|
|
|
|
|
|
NLMK OAO
|
|
Stoylensky GOK
|
|
|
11,484
|
|
|
|
12.2
|
%
|
Yevrokhim OAO
|
|
Kovdorsky GOK
|
|
|
5,423
|
|
|
|
5.8
|
%
|
Mechel OAO
|
|
Korshunov Mining Plant
|
|
|
4,700
|
|
|
|
5.0
|
%
|
Industrial Metallurgical Holding OOO
|
|
KMAruda
|
|
|
2,104
|
|
|
|
2.2
|
%
|
Ural Mining-Metallurgical Company OAO
|
|
Bogoslovskoye RU
|
|
|
1,058
|
|
|
|
1.1
|
%
|
Other
|
|
|
1,621
|
|
|
|
1.7
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
94,026
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
Source: Metal-Expert.
In addition, Sokolovsko-Sarbayskoye Mining Amalgamation, which
is located in Kazakhstan and produced 15.49 million tonnes
of iron ore concentrate and 6.95 million tonnes of pellets
in 2008 (according to Rudprom), has been a major supplier to MMK
since April 2006.
Coal
production
Our active coal mines are primarily located in the Kuznetsky
basin, a major Russian coal-producing region, and in the Sakha
Republic in eastern Siberia. The earliest production at our
Kuznetsky basin mines was in 1953, and 1979 in our Sakha
Republic mines.
Our recent license acquisitions include:
|
|
|
|
|
in 2004 we acquired through auction a subsoil license for the
Sibirginsk mine area of the Sibirginsk and Tomsk coal deposits,
near our Sibirginsk Open Pit Mine;
|
|
|
|
in 2005 we acquired through auction two subsoil licenses for the
Raspadsk open pit mine area of the Raspadsk coal deposit and the
Berezovsk-2 area of the Berezovsk and Olzherassk coal deposits;
|
|
|
|
in 2005 we acquired through auction two subsoil licenses for the
Erunakovsk-1 and Erunakovsk-3 coal mines near Kemerovo; and
|
|
|
|
in 2005 we acquired the right to explore for and develop coking
coal under three subsoil licenses for the Sorokinsk, Razvedochny
and Olzherassk coalfields in Kemerovo.
|
60
In October 2007, we acquired 75% less one share of Yakutugol, a
coal producer located in eastern Siberia, in the Sakha Republic,
increasing our stake to 100%. Yakutugol in turn owns the
Kangalassk and Nerungrinsk open pit mines, the Dzhebariki-Khaya
underground mine and a coal license for the Seam Piatimetrovy
and Promezhutochny area. Yakutugol extracts predominantly coking
coal, as well as steam coal. The Nerungrinsk mine produces
high-quality
coking and steam coal. The Kangalassk mine produces steam coal
that is sold as fuel for power plants in the Sakha Republic. The
Dzhebariki-Khaya mine produces steam coal, most of which is sold
to the state housing and municipal services administration.
Yakutugols output in 2008 was 11.6 million tonnes of
coal consisting of 8.1 million tonnes of coking coal and
3.5 million tonnes of steam coal, and it sells most of its
output to the Asian Pacific region, primarily Japan, South Korea
and Taiwan, primarily pursuant to long-term contracts. We had
previously acquired a blocking stake in Yakutugol of 25% plus
one share in 2005.
Together with our acquisition of Yakutugol, we also acquired
68.86% of the shares of Elgaugol, which at the time of the
acquisition held the license to the undeveloped Elga coal
deposit in the Sakha Republic. As part of the auction
conditions, we are required to meet certain operational
milestones: (1) completing the legal permits for
development of the Elga coal deposit by June 2009;
(2) commencing construction of the mining plant by November
2009; (3) completing construction of the mining plant
(including water supply) and commencing coal production by
October 2010; (4) reaching an estimated annual coal
production of 9.0 million tonnes by July 2013; and
(5) reaching an estimated annual coal production of
18 million tonnes by July 2018. In addition, we undertook
the obligation to build a rail branch line of approximately 315
kilometers in length, from the Ulak station on the
Baikal-Amur
Mainline up to the Elga coal deposit. See Item 5.
Operating and Financial Review and Prospects
Contractual Obligations and Commercial Commitments. We
will operate this rail branch line as a private railway. After
our acquisition of Elgaugol, the Elga mining license was
transferred to Yakutugol effective upon the end of the first
quarter of 2008. The Elga license area is part of a larger
coal-bearing geological feature which up to now has been
isolated from transportation links. The viability of the Elga
project is dependent upon the construction of the rail branch
line, as there are presently no transportation links by which to
bring coal to market from the Elga license area.
On March 25, 2008, our subsidiary Yakutugol entered into a
turn-key contract with Transstroy ZAO Engineering Corporation
(Transstroy). Under this contract Transstroy
undertakes to perform engineering survey works, handle the
permitting process and design and build a rail branch line to
the Elga coal deposit from the
Baikal-Amur
Mainline. Yakutugols obligation is to ensure timely
payment, including advances, and build a temporary access road.
The total approximate value of the contract amounts to
33.4 billion rubles. This amount breaks down as follows:
|
|
|
|
|
a fixed price of 2.5 billion rubles for research and
design, technical drafting, testing, expert examination, title
registration and permitting services;
|
|
|
|
a fixed price of 2.2 billion rubles for construction of a
temporary access road along the planned rail branch line;
|
|
|
|
a fixed price of 1.6 billion rubles for completion of
construction of the unfinished initial
60-kilometer
section of railway spur track; and
|
|
|
|
an estimated price of 27.1 billion rubles, subject to
adjustment, for construction of the rail branch line from the
60th to 315th kilometer.
|
According to the construction schedule, March 26, 2008 was
defined as the date of commencement of works. Pursuant to the
contract, phase I of the project will be complete by
August 1, 2010 and the final phase II will be complete
by December 30, 2011.
61
The table below sets forth certain information regarding the
subsoil licenses used by our coal mines.
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
License
|
|
|
|
|
|
|
Year
|
|
|
|
|
|
License-Holding
|
|
Expiry
|
|
|
|
Area
|
|
|
Production
|
|
Mine(1)
|
|
License Area
|
|
Subsidiary
|
|
Date
|
|
Status(2)
|
|
(sq. km)
|
|
|
Commenced
|
|
|
Krasnogorsk Open Pit
|
|
Tomsk, Sibirginsk
|
|
Southern Kuzbass Coal
|
|
Dec 2013
|
|
In production
|
|
|
22.4
|
|
|
|
1954
|
|
|
|
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Krasnogorsk Open Pit
|
|
Sorokinsk, Tomsk,
|
|
Southern Kuzbass Coal
|
|
Nov 2025
|
|
In production
|
|
|
2.8
|
|
|
|
2007
|
|
|
|
Sibirginsk
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Lenin Underground
|
|
Olzherassk
|
|
Southern Kuzbass Coal
|
|
Nov 2013
|
|
In production
|
|
|
10.0
|
|
|
|
1953
|
|
|
|
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Lenin Underground (Usinsk Underground)
|
|
Olzherassk
|
|
Southern Kuzbass Coal
|
|
Dec 2014
|
|
In
development(3)
|
|
|
3.6
|
|
|
|
1965
|
|
|
|
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Olzherassk Open Pit
|
|
Raspadsk, Berezovsk,
|
|
Southern Kuzbass Coal
|
|
Jan 2014
|
|
In production
|
|
|
9.3
|
|
|
|
1980
|
|
|
|
Olzherassk
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Olzherassk Open Pit
|
|
Raspadsk
|
|
Southern Kuzbass Coal
|
|
Dec 2024
|
|
In production
|
|
|
3.5
|
|
|
|
2007
|
|
|
|
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Olzherassk Open
Pit(4)
|
|
Berezovsk-2, Berezovsk,
|
|
Southern Kuzbass Coal
|
|
Dec 2024
|
|
In production
|
|
|
4.8
|
|
|
|
2007
|
|
|
|
Olzherassk
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
New-Olzherassk Underground (formerly Invest-Coal)
|
|
Raspadsk
|
|
Southern Kuzbass Coal
|
|
Dec 2021
|
|
In production
|
|
|
1.2
|
|
|
|
2006
|
|
|
|
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
New-Olzherassk
Underground(4)
|
|
Razvedochny, Raspadsk
|
|
Southern Kuzbass Coal
|
|
Nov 2025
|
|
In development
|
|
|
14.6
|
|
|
|
n/a
|
|
|
|
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Sibirginsk Underground
|
|
Sibirginsk, Tomsk
|
|
Southern Kuzbass Coal
|
|
Dec 2024
|
|
In production
|
|
|
5.9
|
|
|
|
2002
|
|
|
|
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Sibirginsk Open Pit
|
|
Sibirginsk, Kureinsk,
|
|
Southern Kuzbass Coal
|
|
Jan 2014
|
|
In production
|
|
|
15.3
|
|
|
|
1973
|
|
|
|
Uregolsk
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Tomusinsk Open Pit
|
|
Tomsk
|
|
Tomusinsk Open Pit
|
|
Dec 2012
|
|
In production
|
|
|
6.7
|
|
|
|
1959
|
|
|
|
|
|
Mine OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Erunakovsk-1 Underground
|
|
Erunakovsk-1,
|
|
Southern Kuzbass Coal
|
|
Jun 2025
|
|
In
development(3)
|
|
|
8.4
|
|
|
|
n/a
|
|
|
|
Erunakovsk
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Erunakovsk-3 Underground
|
|
Erunakovsk-3,
|
|
Southern Kuzbass Coal
|
|
Jun 2025
|
|
In
development(3)
|
|
|
7.1
|
|
|
|
n/a
|
|
|
|
Erunakovsk
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Lenin Underground
|
|
Olzherassk
|
|
Southern Kuzbass Coal
|
|
Nov 2025
|
|
In
development(3)
|
|
|
19.2
|
|
|
|
n/a
|
|
|
|
|
|
Company OAO
|
|
|
|
|
|
|
|
|
|
|
|
|
Nerungrinsk Open Pit
|
|
Nerungrinsk
|
|
Yakutugol OAO
|
|
Dec 2014
|
|
In production
|
|
|
15.3
|
|
|
|
1979
|
|
Kangalassk Open Pit
|
|
Kangalassk
|
|
Kangalassk Open Pit
|
|
Dec 2014
|
|
In production
|
|
|
7.7
|
|
|
|
1962
|
|
|
|
|
|
Mine
OAO(5)
|
|
|
|
|
|
|
|
|
|
|
|
|
Dzhebariki-Khaya Underground
|
|
Dzhebariki-Khaya
|
|
Dzhebariki-Khaya
|
|
Dec 2013
|
|
In production
|
|
|
14.8
|
|
|
|
1972
|
|
|
|
|
|
Mine
OAO(5)
|
|
|
|
|
|
|
|
|
|
|
|
|
Nerungrinsky Open Pit
|
|
Piatimetrovy coal-bed,
|
|
Yakutugol OAO
|
|
Dec 2025
|
|
In
development(3)
|
|
|
30.0
|
|
|
|
n/a
|
|
|
|
Promezhutochny
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Elga Open Pit
|
|
Elga
|
|
Yakutugol OAO
|
|
May 2020
|
|
In development
|
|
|
144.1
|
|
|
|
n/a
|
|
|
|
|
(1) |
|
Underground denotes an underground mine; open
pit denotes a surface mine. |
|
(2) |
|
In production refers to sites that are currently
producing coal; in development refers to sites where
preliminary work is being carried out in accordance with the
terms of the relevant subsoil license, such as preparation and
approval of the geological survey project (for the Olzherassk
license area), geological surveys (for the Olzherassk,
Razvedochny, Erunakovsk-3, Piatimetrovy coal seam and
Promezhutochny license areas), preparation and approval of
construction project documentation (for the Elga license area)
and construction (for the Erunakovsk-1 and Elga license areas). |
|
(3) |
|
Not included in our mineral reserves. |
|
(4) |
|
Deposits of Olzherassk Open Pit are partially included in our
reserves, as SEC standards for reserve estimates allow inclusion
in reserves of only the mineral deposits that can be extracted
with economic benefits during the license period. |
|
(5) |
|
In process of re-registration due to merger of the previous
license holder into this company. |
62
In 1994, Sibirginsk Open Pit Mine (currently a branch of
Southern Kuzbass Coal Company) received a coal license to
develop the mineral deposits of the Uregolsky 1-2 area.
Approximately 1.1 million tonnes of coal have been mined by
us since that date at the mine site in the license area.
Due to what we believe was a technical error made when the
license was originally issued, there is an uncertainty as to
whether the Uregolsk license area includes a part of the mine
site with 37 million tonnes of coal deposits (the New
Uregolsk license area). Applicable Russian regulations
lack a procedure for correcting license boundaries in the event
of an error, and as recently as 2006, 2007 and 2008, we carried
out mining activities on the New Uregolsk license area in
coordination with, and with the knowledge of, Rostekhnadzor.
Furthermore, Southern Kuzbass Coal Company in coordination with
the Kemerovo regional subsoil use agency participated in an
auction aimed at resolving the ownership of the New Uregolsk
license area. The auction was concluded on June 26, 2008.
Southern Kuzbass Coal Company submitted its bids against
competing bidders until it believed that the higher
bidders price was not economically justified in light of
the estimated reserves in the license area. The final price was
significantly higher than Southern Kuzbass Coal Companys
last bid. Meanwhile, in May 2008, the Kemerovo region
prosecutors office opened a criminal case on the basis of
Southern Kuzbass Coal Companys alleged unlawful usage of
the mineral deposits on the New Uregolsk license area. However,
upon the results of the investigation the prosecutors
office issued a decision to dismiss the criminal complaint. For
more information see Item 8. Financial
Information Litigation New Uregolsk
license area.
We and Southern Kuzbass Coal Company believe that the coal
mining at the New Uregolsk license area was in compliance with
applicable law. Our subsidiary Southern Kuzbass Coal Company
could face civil claims; however, we consider it unlikely that
such claims will be made. Our mineral reserves and mineral
deposits as set forth in this document as of December 31,
2008 do not include minerals within the New Uregolsk license
area.
The coking coal produced by our mines is predominately
low-sulfur (0.3%) bituminous. Heating values for the coking coal
range from 6,861 to 8,488 kcal/kg on a moisture- and ash-free
basis. Heating values for the steam coal range from 6,627 to
8,286 kcal/kg on a moisture- and ash-free basis.
The table below summarizes our coal production by mine and type
of coal for the periods indicated.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
Tonnes
|
|
|
Production
|
|
|
Tonnes
|
|
|
Production
|
|
|
Tonnes
|
|
|
Production
|
|
|
|
(In thousands of
tonnes)(1)
|
|
|
Coking Coal
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sibirginsk (Open Pit and
Underground)(2)
|
|
|
2,522
|
|
|
|
16.6
|
%
|
|
|
2,181
|
|
|
|
20.9
|
%
|
|
|
1,759
|
|
|
|
18.1
|
%
|
Tomusinsk Open Pit
|
|
|
1,952
|
|
|
|
12.9
|
%
|
|
|
2,385
|
|
|
|
22.9
|
%
|
|
|
2,477
|
|
|
|
25.6
|
%
|
Olzherassk Open Pit
|
|
|
614
|
|
|
|
4.1
|
%
|
|
|
880
|
|
|
|
8.4
|
%
|
|
|
1,613
|
|
|
|
16.6
|
%
|
Lenin
Underground(4)
|
|
|
1,130
|
|
|
|
7.5
|
%
|
|
|
2,077
|
|
|
|
20.0
|
%
|
|
|
1,880
|
|
|
|
19.4
|
%
|
Sibirginsk Underground
|
|
|
876
|
|
|
|
5.8
|
%
|
|
|
1,188
|
|
|
|
11.4
|
%
|
|
|
1,386
|
|
|
|
14.3
|
%
|
Olzherassk Underground
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
582
|
|
|
|
6.0
|
%
|
Yakutugol(3)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nerungrinsk Open Pit
|
|
|
8,053
|
|
|
|
53.1
|
%
|
|
|
1,708
|
|
|
|
16.4
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Coking Coal
|
|
|
15,147
|
|
|
|
100
|
%
|
|
|
10,419
|
|
|
|
100
|
%
|
|
|
9,697
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
63
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
Tonnes
|
|
|
Production
|
|
|
Tonnes
|
|
|
Production
|
|
|
Tonnes
|
|
|
Production
|
|
|
|
(In thousands of
tonnes)(1)
|
|
|
Steam Coal
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Krasnogorsk Open Pit
|
|
|
5,525
|
|
|
|
49.1
|
%
|
|
|
5,630
|
|
|
|
52.2
|
%
|
|
|
5,587
|
|
|
|
76.4
|
%
|
Sibirginsk (Open Pit and Underground)
|
|
|
797
|
|
|
|
7.1
|
%
|
|
|
1,469
|
|
|
|
13.9
|
%
|
|
|
1,703
|
|
|
|
23.3
|
%
|
Olzherassk Open Pit
|
|
|
525
|
|
|
|
4.7
|
%
|
|
|
868
|
|
|
|
8.1
|
%
|
|
|
26
|
|
|
|
0.3
|
%
|
Tomusinsk Open Pit
|
|
|
99
|
|
|
|
0.9
|
%
|
|
|
36
|
|
|
|
0.3
|
%
|
|
|
|
|
|
|
|
|
Olzherassk Underground
|
|
|
836
|
|
|
|
7.4
|
%
|
|
|
1,783
|
|
|
|
16.5
|
%
|
|
|
|
|
|
|
|
|
Yakutugol(3)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nerungrinsky Open Pit
|
|
|
2,874
|
|
|
|
25.5
|
%
|
|
|
827
|
|
|
|
7.7
|
%
|
|
|
|
|
|
|
|
|
Kangalassk Open Pit
|
|
|
166
|
|
|
|
1.5
|
%
|
|
|
35
|
|
|
|
0.3
|
%
|
|
|
|
|
|
|
|
|
Dzhebariki-Khaya Underground
|
|
|
423
|
|
|
|
3.8
|
%
|
|
|
127
|
|
|
|
1.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Steam Coal
|
|
|
11,245
|
|
|
|
100
|
%
|
|
|
10,775
|
|
|
|
100
|
%
|
|
|
7,316
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Coal
|
|
|
26,392
|
|
|
|
|
|
|
|
21,194
|
|
|
|
|
|
|
|
17,013
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
% Coking Coal
|
|
|
|
|
|
|
57.4
|
%
|
|
|
|
|
|
|
49.2
|
%
|
|
|
|
|
|
|
57.0
|
%
|
% Steam Coal
|
|
|
|
|
|
|
42.6
|
%
|
|
|
|
|
|
|
50.8
|
%
|
|
|
|
|
|
|
43.0
|
%
|
|
|
|
(1) |
|
Volumes are reported on a wet basis. |
|
(2) |
|
Underground denotes an underground mine; open
pit denotes a surface mine. |
|
(3) |
|
Includes only post-acquisition production volumes. |
|
(4) |
|
At the Lenin underground mine production was suspended because
of accidents: on May 30, 2008 there was a cave-in
(suspension of operations 17 calendar days) and on
July 29, 2008 there was a methane flash (suspension of
operations 67 calendar days), both with multiple
casualties. |
Coal
washing plants
We operate five coal washing plants located near our coal mines
in the Southern Kuzbass. Of the total coal feedstock enriched by
our washing plants in 2008, approximately 98.4%
(11.9 million tonnes) was supplied by our own mining
operations, and 1.6% (0.2 million tonnes) from the nearby
Raspadskaya underground mine (owned by Raspadskaya OAO) on a
tolling basis. In 2008, the capacity of our washing plants in
Russia accounted for 20.1% of the total domestic coking coal
washing capacity in Russia by volume, according to the Central
Dispatching Department.
Investments
in coal companies
We own 16.1% of Mezhdurechye OAO, a Russian coal producer whose
production volume accounted for 5% of Russian coking coal output
and 2% of Russian total coal output in 2008, according to the
Central Dispatching Department.
Acquisition
of BCG companies
In May 2009, our subsidiaries closed a transaction to acquire
the BCG companies, U.S. privately-owned companies based in
West Virginia, from their owner the Justice family.
According to our reserves estimates, the BCG companies
coal holdings in West Virginia as of October 24, 2008
include 91.9 million tonnes of proven reserves plus
74.1 million tonnes of probable reserves in accordance with
SEC Industry Guide 7. The BCG companies have four mining
complexes, together comprising six open pit and four underground
mines. In 2008, the BCG companies produced 2.5 million
tonnes of coal.
64
Iron
ore and concentrate production
Korshunov Mining Plant operates three iron ore mines,
Korshunovsk, Rudnogorsk and Tatianinsk, as well as a
concentrating plant located outside of the town of
Zheleznogorsk-Ilimsky, 120 kilometers east of the city of Bratsk
in eastern Siberia. The Korshunovsk mine is located near the
concentrating plant. The Rudnogorsk mine is located about 85
kilometers to the northwest of the concentrating plant. The
Tatianinsk mine is located about 10 kilometers to the north of
the concentrating plant. All three mines produce a magnetite ore
(Fe3O4).
We acquired Korshunov Mining Plant in 2003.
The table below sets forth the subsoil licenses used by our iron
ore mines and the expiration dates thereof.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
|
|
|
|
|
|
License
|
|
|
|
Area
|
|
|
Production
|
|
License Area
|
|
License Holder
|
|
Expiry Date
|
|
Status
|
|
(sq. km)
|
|
|
Commenced
|
|
|
Korshunovsk
|
|
Korshunov Mining Plant
|
|
June 2014
|
|
In production
|
|
|
4.3
|
|
|
|
1965
|
|
Tatianinsk
|
|
Krasta
ZAO(1)
|
|
June 2012
|
|
In production
|
|
|
1.3
|
|
|
|
1982
|
|
Rudnogorsk
|
|
Korshunov Mining Plant
|
|
June 2014
|
|
In production
|
|
|
5.1
|
|
|
|
1986
|
|
Krasnoyarovsk
|
|
Korshunov Mining Plant
|
|
July 2015
|
|
Feasibility
study(2)
|
|
|
3.0
|
|
|
|
n/a
|
|
|
|
|
(1) |
|
In February 2007, Korshunov Mining Plant transferred the
Tatianinsk license to its wholly owned subsidiary Krasta ZAO. |
|
(2) |
|
Not included in our mineral reserves and deposits. |
The table below summarizes our iron ore and iron ore concentrate
production for the periods indicated.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
Grade
|
|
|
|
|
|
Grade
|
|
|
|
|
|
Grade
|
|
|
|
Tonnes
|
|
|
(% Fe)
|
|
|
Tonnes
|
|
|
(% Fe)
|
|
|
Tonnes
|
|
|
(% Fe)
|
|
|
|
|
|
|
|
|
|
(In thousands of
tonnes)(1)
|
|
|
Korshunovsk ore production
|
|
|
5,702
|
|
|
|
26.3
|
%
|
|
|
6,573
|
|
|
|
25.8
|
%
|
|
|
6,193
|
|
|
|
26.2
|
%
|
Rudnogorsk ore production
|
|
|
5,911
|
|
|
|
34.6
|
%
|
|
|
5,754
|
|
|
|
35.6
|
%
|
|
|
5,224
|
|
|
|
37.1
|
%
|
Tatianinsk ore production
|
|
|
110
|
|
|
|
29.2
|
%
|
|
|
468
|
|
|
|
29.9
|
%
|
|
|
222
|
|
|
|
32.4
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total ore production
|
|
|
11,724
|
|
|
|
30.5
|
%
|
|
|
12,795
|
|
|
|
30.4
|
%
|
|
|
11,639
|
|
|
|
31.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Iron ore concentrate production
|
|
|
4,700
|
|
|
|
62.2
|
%
|
|
|
4,963
|
|
|
|
62.2
|
%
|
|
|
4,976
|
|
|
|
62.6
|
%
|
|
|
|
(1) |
|
Volumes are reported on a wet basis. |
Limestone
production
The Pugachev limestone quarry is an open pit mine located
approximately nine kilometers southwest of the city of Beloretsk
in the Ural Mountains. The quarry was developed in 1952 to
support Beloretsk Metallurgical Plants
steel-making
facilities, which are currently closed. The Pugachev limestone
quarry is owned by our Beloretsk Metallurgical Plant, which we
acquired in 2002. The current subsoil license is valid until
January 2014.
The quarry produces both high-grade flux limestone for use in
steel-making and nickel smelting and aggregate limestone for use
in road construction. The flux limestone and aggregate limestone
are the same grade of limestone, but they are produced in
different fraction sizes, which determine their suitability for
a particular use. In 2008, approximately 87.6% of the limestone
produced at Pugachev was used internally, with 64.3% shipped to
Chelyabinsk Metallurgical Plant, 19.7% shipped to Southern Urals
Nickel Plant, 3.6% to Izhstal, 9.7% used as auxiliary and the
remaining 2.7% sold to third parties. We are capable of
internally sourcing 100% of the limestone requirements of our
steel operations.
The table below summarizes our limestone production for the
periods indicated.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
(In thousands of tonnes)
|
|
|
Limestone production
|
|
|
1,692
|
|
|
|
1,832
|
|
|
|
2,014
|
|
65
The decrease of limestone production volumes during from 2006
through 2008 period relates to the improvement in quality of
limestone fractions produced and a corresponding decrease in our
requirements for
40-80
millimeter and
20-40
millimeter limestone fractions. Producing extra tonnage is not
economically justifiable, as it results in increased unutilized
inventory. In 2008 the limestone quarry worked on more deep
reprocessing of
0-20
millimeter limestone fractions extracted in prior periods and
converting them to the 0-5 millimeter fraction, which is needed
for our iron smelting plants. Correspondingly, processed
limestone production (including reprocessing of already-mined
inventory) increased, but extraction of limestone was performed
based on our internal needs.
Mineral
reserves (coal, iron ore and limestone)
Our mineral reserves are based on exploration drilling and
geological data, and are that part of a mineral deposit which
could be economically and legally extracted or produced at the
time of the reserve determination. Each year we update our
reserve calculations based on actual production and other
factors, including economic viability and any new exploration
data. Our reserves, consisting of proven and probable reserves,
meet the requirements set by the SEC in its Industry Guide 7.
Information on our mineral reserves has been prepared by our
internal mining engineers as of December 31, 2008. To
prepare this information our internal mining engineers used
resource and reserve estimates, actual and forecast production,
operating costs, capital costs, geological plan maps, geological
cross sections, mine advance maps in plan and cross section and
price projections.
Proven reserves presented in accordance with Industry Guide
7 may be combined with probable reserves only if the
difference in the degree of assurance between the two classes of
reserves cannot be readily defined and a statement is made to
that effect. For our Russian properties our proven and probable
reserves are presented as combined in this document because,
though our deposits have been drilled to a high degree of
assurance, due to the methodology used in Russia to estimate
reserves the degree of assurance between the two categories
cannot be readily defined. We report information on our
mineralized material on an annual basis to the Russian State
Committee on Reserves (GKZ) according to the
approved Russian classifications of A, B and C1. In general,
provided that Industry Guide 7s economic criteria are met,
A+B is equivalent to proven and C1 is equivalent to
probable. However, when preparing
year-by-year
production schedules, due to our practice of preparing our
Russian mineralization reports manually and the lack of
computerized data and modeling, we do not break out future
production by these categories when scheduling and we are not
required to do so by the GKZ. These categories are defined for
the mine plan as a whole. As these annual production schedules
are the basis for estimating our reserves under Industry Guide
7, we are not able to segregate our Industry Guide 7 reserves
into proven and probable categories. Although we are in the
process of digitizing our data and implementing the use of
computerized models and hope to be able to prepare production
schedules by category in the future (and hence segregate our
Industry Guide 7 reserves by proven and probable categories),
currently it would not be commercially feasible for us to do so.
Russian subsoil licenses are issued for defined boundaries and
specific periods, generally about 20 years. Our declared
reserves are contained within the current license boundary.
Additionally, to meet the legally viable requirement of the SEC,
only material that is scheduled to be mined during the license
period of existing subsoil licenses based on planned production
was included in reserves.
Our subsoil licenses expire on dates falling in 2009 through
2033. Our most significant licenses expire between 2012 and
2024. These subsoil licenses, however, may be terminated prior
to, or may not be extended at, the time of their expiration.
However, we believe that they may be extended at our initiative
without substantial cost. We intend to extend such licenses for
deposits expected to remain productive subsequent to their
license expiry dates. See Item 3. Key
Information Risk Factors Risks Relating
to Our Business and Industry. Our business could be adversely
affected if we fail to obtain or renew necessary licenses and
permits or fail to comply with the terms of our licenses and
permits, Item 3. Key Information
Risk Factors Risks Relating to the Russian
Federation and Other Countries Where We Operate
Legal risks and uncertainties Deficiencies in the
legal framework relating to subsoil licensing subject our
licenses to the risk of governmental challenges and, if our
licenses are suspended or terminated, we may be unable to
realize our reserves, which could materially adversely affect
our business and results of operations and
Regulatory Matters Russian
Regulation Subsoil licensing.
66
In addition to our mineral reserves, we have mineral deposits.
Our mineral deposits are similar to our mineral reserves in all
respects, except that the deposit is either (1) contained
within the license boundary but is scheduled to be extracted
beyond the license period or (2) is adjacent to but not
contained within the license boundary. In both such cases, we
intend to obtain the legal right to extract such deposit in the
future. Mineral deposits may not ever be converted into mineral
reserves if licenses are not renewed
and/or
extraction of such mineral deposits does not become economically
viable in the future. See Item 3. Key
Information Risk Factors Risks Relating
to Our Business and Industry Our business could be
adversely affected if we fail to obtain or renew necessary
licenses and permits or fail to comply with the terms of our
licenses and permits and Item 3. Key
Information Risk Factors Risks Relating
to the Russian Federation and Other Countries Where We
Operate Legal risks and uncertainties
Weaknesses relating to the Russian legal system and legislation
create an uncertain investment climate.
The table below summarizes our reserves (including the reserves
associated with our ferroalloys segment) as of December 31,
2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Coal(1)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Summary
|
|
Coking
|
|
|
Steam
|
|
|
Iron Ore
|
|
|
Nickel
Ore(2)
|
|
|
Chrome
Ore(2)
|
|
|
Limestone
|
|
|
|
(Quantities in millions of tonnes)
|
|
|
|
|
|
Reserves
|
|
|
208.1
|
|
|
|
271.2
|
|
|
|
40.7
|
|
|
|
9.6
|
|
|
|
18.7
|
|
|
|
16.4
|
|
Grade (%)
|
|
|
43.4
|
%(3)
|
|
|
56.6
|
%(3)
|
|
|
32.6
|
%
|
|
|
1.0
|
%
|
|
|
42.2
|
%
|
|
|
55.2
|
%
|
Deposits
|
|
|
290.6
|
|
|
|
460.0
|
|
|
|
109.4
|
|
|
|
69.7
|
|
|
|
|
|
|
|
10.1
|
|
Grade (%)
|
|
|
38.7
|
%(3)
|
|
|
61.3
|
%(3)
|
|
|
30.1
|
%
|
|
|
0.9
|
%
|
|
|
|
|
|
|
55.2
|
%
|
|
|
|
(1) |
|
Does not include the BCG companies 91.9 million tonnes of
proven reserves and 74.1 million tonnes of probable reserves
estimated as of October 24, 2008. |
|
(2) |
|
See Ferroalloys Business Mineral
reserves (ferroalloys) for detail on the mineral reserves
and deposits of our ferroalloys segment. |
|
(3) |
|
Shows percentage of the type of coal. |
All of the Southern Kuzbass Coal Company mines are located in
the southeast portion of the Kuznetsky Basin in Kemerovo region,
Russia. Southern Kuzbass Coal Company operations are located
around the city of Mezdurechensk with the exception of
Erunakovsk, which is located northeast of Novokuznetsk. Each of
the Southern Kuzbass Coal Company mines, with the exception of
Erunakovsk, have railway spurs connected to the Russian rail
system, which is controlled by Russian Railways.
Coal
As of December 31, 2008, we had coal reserves (proven and
probable) totaling 479.3 million tonnes, of which
approximately 43.4% was coking coal. The table below summarizes
coal reserves by mine.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Heating
|
|
|
|
|
Coal
Reserves(1)(2)
|
|
Coking
Coal(3)
|
|
|
Steam
Coal(3)
|
|
|
Value(4)(5)
|
|
|
%
Sulfur(5)
|
|
|
|
(Quantities in millions of
tonnes)(6)(7)(8)
|
|
|
Krasnogorsk Open Pit
|
|
|
|
|
|
|
101.7
|
|
|
|
5,700
|
|
|
|
0.40
|
%
|
Tomusinsk Open Pit
|
|
|
10.3
|
|
|
|
1.0
|
|
|
|
8,350
|
|
|
|
0.30
|
%
|
Olzherassk Open Pit
|
|
|
3.2
|
|
|
|
31.7
|
|
|
|
8,171
|
|
|
|
0.25
|
%
|
Olzherassk Underground
|
|
|
|
|
|
|
16.2
|
|
|
|
7,900
|
|
|
|
0.30
|
%
|
Sibirginsk Open Pit
|
|
|
17.5
|
|
|
|
11.3
|
|
|
|
8,449
|
|
|
|
0.30
|
%
|
Sibirginsk Underground
|
|
|
41.1
|
|
|
|
|
|
|
|
8,531
|
|
|
|
0.25
|
%
|
Lenin Underground
|
|
|
12.2
|
|
|
|
|
|
|
|
8,467
|
|
|
|
0.29
|
%
|
Nerungrinsk Open Pit
|
|
|
62.7
|
|
|
|
5.6
|
|
|
|
7,331
|
|
|
|
0.30
|
%
|
Elga(9)
|
|
|
61.1
|
|
|
|
103.7
|
|
|
|
n/a
|
|
|
|
n/a
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
208.1
|
|
|
|
271.2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
% of Total
|
|
|
43.4
|
%
|
|
|
56.6
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Reserve estimates use the tonnages that are expected to be
mined, taking into account dilution and losses. |
67
|
|
|
(2) |
|
Does not include the BCG companies 91.9 million
tonnes of proven reserves and 74.1 million tonnes of
probable reserves estimated as of October 24, 2008. |
|
(3) |
|
We own 93.5% of Southern Kuzbass Coal Company mines, 74.4% of
Tomusinsk Open Pit Mine, 100% of Yakutugol mine and 71.2% of
Elga mine. Reserves and deposits are presented for the mines on
an assumed 100% ownership basis. |
|
(4) |
|
Heating values (in kcal/kg) are reported on a moisture- and
ash-free basis. |
|
(5) |
|
The figures represent the average for the relevant licensed
period. |
|
(6) |
|
Volumes are reported on a wet in-place basis. |
|
(7) |
|
The coal recovery factors for raw coal sent to Siberian Central
Processing Plant, Kuzbass Central Processing Plant, Tomusinsk
Processing Mills, Krasnogorsk Processing Plant and Nerungrinsk
Processing Plant are projected to be 81.5%, 81%, 67%,
60-66% and
67%, respectively. |
|
(8) |
|
In estimating our reserves we use average market or contract
prices and currency conversions are carried out at average
official exchange rates of the Central Bank of Russia. |
|
(9) |
|
Tonnages are for clean coal product. All other mines are
reported on a
run-of-mine
basis. |
As of December 31, 2008, we had coal deposits totaling
750.6 million tonnes, of which approximately 38.7% was
coking coal. The table below summarizes coal deposits by mine.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Heating
|
|
|
|
|
Coal Deposits
|
|
Coking Coal
|
|
|
Steam Coal
|
|
|
Value(1)(2)
|
|
|
%
Sulfur(2)
|
|
|
|
(Quantities in millions of
tonnes)(3)
|
|
|
Krasnogorsk Open Pit
|
|
|
|
|
|
|
103.9
|
|
|
|
5,771
|
|
|
|
0.40
|
%
|
Tomusinsk Open Pit
|
|
|
7.0
|
|
|
|
1.9
|
|
|
|
8,350
|
|
|
|
0.30
|
%
|
Olzherassk Open Pit
|
|
|
9.9
|
|
|
|
8.7
|
|
|
|
8,265
|
|
|
|
0.25
|
%
|
Sibirginsk Open Pit
|
|
|
20.4
|
|
|
|
18.5
|
|
|
|
8,466
|
|
|
|
0.30
|
%
|
Sibirginsk Underground
|
|
|
6.0
|
|
|
|
|
|
|
|
8,531
|
|
|
|
0.25
|
%
|
Lenin Underground
|
|
|
14.7
|
|
|
|
|
|
|
|
8,476
|
|
|
|
0.31
|
%
|
Nerungrinsk Open Pit
|
|
|
86.3
|
|
|
|
5.6
|
|
|
|
7,670
|
|
|
|
0.30
|
%
|
Elga(4)
|
|
|
146.3
|
|
|
|
282.9
|
|
|
|
n/a
|
|
|
|
n/a
|
|
Erunakovsk
|
|
|
|
|
|
|
38.5
|
|
|
|
8,265
|
|
|
|
0.25
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
290.6
|
|
|
|
460.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
% of Total
|
|
|
38.7
|
%
|
|
|
61.3
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Heating values (in kcal/kg) are reported on a moisture- and
ash-free basis. |
|
(2) |
|
The figures represent the average for the relevant unlicensed
period. |
|
(3) |
|
Volumes are reported on a wet in-place basis. |
|
(4) |
|
Tonnages are for clean coal product. All other mines are
reported on a
run-of-mine
basis. |
n/a Not currently available.
All of the Southern Kuzbass Coal Company mines are located in
the southeast portion of the Kuznetsky Basin in Kemerovo region,
Russia. Southern Kuzbass Coal Company operations are located
around the city of Mezdurechensk with the exception of
Erunakovsk, which is located northeast of Novokuznetsk. Each of
the Southern Kuzbass Coal Company mines, with the exception of
Erunakovsk, have railway spurs connected to the Russian rail
system, which is controlled by Russian Railways.
Nerungrinsk Open Pit is located in the southern part of the
Sakha Republic in eastern Siberia, south of the capital of
Yakutsk near the town of Nerungri. Nerungrinsk Open Pit has a
railway spur connected to the Russian rail system, which is
controlled by Russian Railways.
The Elga project is located in the Sakha Republic and lies in
the South Yakutsk Basin of the Toko Coal-Bearing Region. This
region was first discovered and explored in 1952 with the first
geological surveys being conducted in
68
1954 through 1956 followed by prospecting surveys in 1961
through 1962. Trenching along the outcrops was conducted in 1980
through 1982 followed by exploration drilling that was completed
in 1998.
Our Kangalassk Open Pit and Dzhebariki-Khaya Underground mining
properties contain neither mineral reserves nor mineral
deposits, as we have defined mineral deposits (see
Mineral reserves (coal, iron ore and
limestone) above). Though these are operating mines and
the geological sampling and density requirements have been met,
they fail to meet the economic criteria. Our Southern Kuzbass
Coal Company subsidiary also has a number of coal mining
licenses with which no mineral reserves or deposits are
associated.
Elga, a coalfield for which our subsidiary Yakutugol holds a
subsoil license, is now an undeveloped property in a remote area
of Siberia. Elga is capable of producing large quantities of
export-quality coking and steam coal. The region was first
discovered and explored in 1952, with the first geological
surveys being conducted in 1954 through 1956, followed by
prospecting surveys in
1961-1962.
Exploration drilling was completed in 1998, and since then there
have been several studies on Elga, including geology and
resources, mine planning, railway construction and feasibility
studies. We plan to mine Elga using open pit mining methods.
There are a number of significant risk factors associated with
the Elga project. These risks have the potential to impact the
calculation of the Elga reserves by affecting the projects
legal or economic viability. Key risks that have been identified
include the following:
|
|
|
|
|
According to the terms of the subsoil license for the Elga coal
deposit, we must construct a rail branch line from the
Baikal-Amur
Mainline to the coal deposits, approximately 315 kilometers in
length, and this branch line must be operational by
September 30, 2010. Previous detailed studies have
estimated that it will take three to four years to construct
such a branch line. The current construction schedule is very
aggressive and may not be achievable. If this schedule is not
met, the potential exists that our subsoil license for Elga will
be suspended or terminated. Though to-date the pace of
construction has mostly corresponded to the schedule agreed with
the general contractor, there are no assurances that the
construction schedule will be met. The deviations from schedule
that have occurred to-date have been caused by the need to
realize technical and engineering solutions
on-site in
order to achieve less expensive project completion and optimize
construction costs.
|
|
|
|
The viability of the Elga project is dependent upon the
construction of the rail branch line referred to above.
Construction of the branch line has begun but a detailed
engineering study needs to be conducted to determine
construction volumes for earthworks and the total construction
costs.
|
|
|
|
A detailed feasibility study was completed on the Elga project
in 2005. A new engineering study needs to be completed on the
project to determine project capital and operating costs due to
the significant cost inflation that has occurred in the mining
industry since 2005. Increases in capital and operating costs
have the potential to make the Elga project uneconomical because
of the projects sensitivity to these costs.
|
|
|
|
The Elga project is very sensitive to market prices for coal
because of the high initial capital costs and expected high
ongoing operating costs. Coal prices will need to be near or
above historically high price levels for several years in order
for this project to have a positive net present value at a 12%
discount rate, which was used for the reserves calculation.
|
Iron
ore
As of December 31, 2008, we had iron ore reserves (proven
and probable) totaling 40.7 million tonnes at an average
iron grade of 32.6%. The table below summarizes iron ore
reserves by mine.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade
|
|
Iron Ore
Reserves(1)(2)
|
|
Tonnes(3)(4)
|
|
|
(%
Fe)(5)
|
|
|
|
(In millions of tonnes)
|
|
|
Korshunovsk
|
|
|
4.0
|
|
|
|
26.2
|
%
|
Rudnogorsk
|
|
|
33.1
|
|
|
|
34.2
|
%
|
Tatianinsk
|
|
|
3.6
|
|
|
|
25.0
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
40.7
|
|
|
|
32.6
|
%
|
|
|
|
|
|
|
|
|
|
69
|
|
|
(1) |
|
Reserve estimates use the tonnages that are expected to be
mined, taking into account dilution and losses. |
|
(2) |
|
In estimating our reserves we use average market or contract
prices and currency conversions are carried out at average
official exchange rates of the Central Bank of Russia. |
|
(3) |
|
Volumes are reported on a wet basis. |
|
(4) |
|
We own 85.6% of Korshunov Mining Plant mines. Reserves are
presented for the mines on an assumed 100% ownership basis. |
|
(5) |
|
Metallurgical recovery is projected to be 70.2%. |
As of December 31, 2008, we had iron ore deposits totaling
109.4 million tonnes at an average iron grade of 30.1%. The
table below summarizes iron ore deposits by mine.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade
|
|
Iron Ore
Deposits(1)
|
|
Tonnes(2)
|
|
|
(%
Fe)(3)
|
|
|
|
(In millions of tonnes)
|
|
|
Korshunovsk
|
|
|
47.4
|
|
|
|
26.2
|
%
|
Rudnogorsk
|
|
|
62.0
|
|
|
|
34.2
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
109.4
|
|
|
|
30.1
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Includes adjustments for dilution and mine recovery, based on
historical records. |
|
(2) |
|
Volumes are reported on a wet basis. |
|
(3) |
|
Metallurgical recovery is projected to be 70.2%. |
All of the iron ore mines and licenses are located in the
Irkutsk region. The Korshunovsk and Tatianinsk operations are
located near the town of Zheleznogorsk-Ilimsky. The Rudnogorsk
Mine is located approximately 85 kilometers to the
northwest of Zheleznogorsk-Ilimsky. There is an airport in
Bratsk, which has regular flights to Moscow. Transportation to
Zheleznogorsk-Ilimsky and the surrounding mines from Bratsk is
available by railway and highway.
Limestone
As of December 31, 2008, we had limestone reserves (proven
and probable) totaling 16.4 million tonnes at 55.2% calcium
oxide.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade
|
|
Limestone
Reserves(1)(2)
|
|
Tonnes
|
|
|
(% CaO)
|
|
|
|
(In millions of tonnes)
|
|
|
Pugachev
|
|
|
16.4
|
|
|
|
55.2
|
%
|
|
|
|
(1) |
|
Reserve estimates use the tonnages that are expected to be
mined, taking into account dilution and losses. |
|
(2) |
|
We own 90.4% of Beloretsk Metallurgical Plant mines. Reserves
are presented for the mines on an assumed 100% ownership basis. |
As of December 31, 2008, we had limestone deposits totaling
10.1 million tonnes at 55.2% calcium oxide.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade
|
|
Limestone
Deposits(1)
|
|
Tonnes
|
|
|
(% CaO)
|
|
|
|
(In millions of tonnes)
|
|
|
Pugachev
|
|
|
10.1
|
|
|
|
55.2
|
%
|
|
|
|
(1) |
|
Includes adjustments for dilution and mine recovery, based on
historical records. |
The Pugachev mine is located approximately nine kilometers
southwest of the city of Beloretsk and three kilometers
southwest of the village of Lomovka in the White River
watershed. The Pugachev mine has a railway spur connected to the
Russian rail system, which is controlled by Russian Railways.
70
Steel
Business
Our steel business comprises production and sale of
semi-finished steel products, carbon steel long products and
specialty steel long products, carbon and stainless flat
products, and value-added downstream metal products including
hardware, stampings and forgings. Within these product groups,
we are further able to tailor steel grades to meet specific
end-user requirements. Our steel business is supported by our
mining business, which includes coal (steam and coking coal),
iron ore and limestone, and our ferralloys business, which
includes nickel, ferrochrome and ferrosilicon.
Our steel business has production facilities in Russia,
Lithuania and Romania. Our acquisition of Ductil Steel in early
2008 represents further expansion of our production and
marketing capacity into the E.U. The acquisition of Ductil Steel
is allowing us to optimize our existing production chain and
maximize the efficiency of our intra-group sales structure,
while at the same time reducing costs including
import duties and logistics expenses associated with bringing
billets to our Romanian plants from our Russian steel
mills in our growing Romanian steel business.
Steel
manufacturing process and types of steel
The most common steel manufacturing processes are production in
a basic oxygen furnace, or BOF, and production in an electric
arc furnace, or EAF.
In blast furnace steel manufacturing, the principal raw
materials used to produce pig iron are iron ore products, and
the metal is chemically smelted from the ore. Mined iron ore is
crushed, concentrated and mixed with limestone and a small
amount of coke. The mixture is sintered, crushed and then
constantly fed, in alternating layers with more coke, into a
blast furnace. At the same time natural gas and oxygen are
injected into the furnace to reduce the iron, melt the mixture
and obtain pig iron, an intermediate product with an iron
content of
94-97%, a
carbon content of 2-4% and 1-2% non-ferrous elements. Liquid pig
iron is processed further in a BOF to produce molten steel with
less than 2% carbon content. The molten steel, depending on the
products in which it will be used, undergoes additional refining
and is mixed with manganese, nickel, chrome, and titanium
ferroalloys and other components to give it special properties.
Approximately 60% of the worlds steel output is made in a
BOF, most typically in large-scale plants that must produce
3-4 million tonnes per year to be economically efficient.
In EAF steel manufacturing, steel is generally produced from
remelted scrap. Heat to melt the scrap is supplied from
high-voltage electricity that arcs within the furnace between
graphite electrodes and the scrap. This process is suitable for
producing almost all steel alloys, including stainless steel;
however, it is limited in its use for production of high-purity
carbon steel. Approximately 35% of world steel output is made in
EAFs.
Steel products are broadly subdivided into two
categories flat and long products. Flat products are
hot-rolled
or cold-rolled coils
and/or
coated sheets that are used primarily in manufacturing
industries, such as the white goods and automotive industries.
Long products are used for construction-type applications
(beams, rebar) and the engineering industry. To create flat and
long products, molten raw steel is cast in continuous-casting
machines or casting forms (molds). The molten steel is processed
and hardened into semi-finished products in the form of blooms,
slabs or ingots. Ingots and blooms have a square cross-section
and are used for further processing into long products. Slabs
have a rectangular cross-section and are used to make flat
products. All products are rolled at high temperatures, a
process known as hot rolling. They are drawn and flattened
through rollers to give the metal the desired dimensions and
strength properties. Some flat steel products go through an
additional step of rolling without heating, a process known as
cold rolling. After cold rolling, annealing in furnaces with
gradual cooling that softens and stress-relieves the metal is
periodically required. Oil may be applied to the surfaces for
protection from rust.
The properties of steel (strength, solidity, plasticity,
magnetization, corrosion-resistance) may be modified to render
it suitable for its intended future use by the addition by
smelting of small amounts of other metals into the structure of
the steel, varying the steels chemical composition. For
example, the carbon content of steel can be varied in order to
change its plasticity, or chrome and nickel can be added to
produce stainless steel. Resistance to corrosion can be achieved
through application of special coatings (including polymeric
coatings), galvanization, copper coating or tinning, painting
and other treatments.
71
Description
of key products
Coke. Coke is used in the blast furnace as a
main source of heat, a reducing agent for iron and a raising
agent for charging material in the smelting process. It is a
product prepared by pyrolysis (heating in the absence of oxygen)
of low-ash, low-phosphorus and low-sulfur coal charging
material. We offer customers coke from our Moscow Coke and Gas
Plant and Mechel-Coke.
Coking products. Coking products are
hydrocarbon products obtained as a byproduct of the production
of coke. We produce coke in our subsidiaries Moscow Coke and Gas
Plant and Mechel-Coke. We offer our customers coal tar,
naphthalene and other compounds. Worldwide, coal tar is used in
diverse applications, including boiler fuel, food additives and
pavement sealants. Naphthalene, a product of the distillation of
coal tar, is best known as the active ingredient in mothballs.
It is used by the chemical industry to produce chemical
compounds used in synthetic dyes, solvents, plasticizers and
other products.
Pig iron. Pig iron is a high-carbon form of
iron produced from smelting iron ore feed (sinter, pellets and
other ore materials) in the blast furnace. Cold pig iron is
brittle. Liquid pig iron is used as an intermediate product in
the manufacturing of steel. Cold pig iron can be used as
charging material for steel manufacturing in electric arc
furnaces and in manufacturing of cast iron in cupolas. We sell
small volumes of pig iron from our Chelyabinsk Metallurgical
Plant to third parties.
Semi-finished products. Semi-finished products
typically require further milling before they are useful to end
consumers. We offer semi-finished billets, blooms and slabs.
Billets and blooms are precursors to long products and have a
square cross section. The difference between billets and blooms
is that blooms have a larger cross-section. Slabs are precursors
to flat products and have a rectangular cross section. Such
types of products can be produced both by continuous casting of
liquid steel and by casting of liquid steel in casting forms
with subsequent blooming on a continuous rolling mill. We offer
our customers billets and blooms produced by Mechel Targoviste,
Izhstal, Chelyabinsk Metallurgical Plant and Ductil Steel, as
well as slabs produced by Chelyabinsk Metallurgical Plant.
Long steel products. Long steel products are
rolled products used in many industrial sectors, particularly in
the construction and engineering industries. They include
various types of products, for example, rebar, calibrated long
steel products and wire rod, which could be supplied both in
bars and coils with wide range of sizes. Our long products are
manufactured at Chelyabinsk Metallurgical Plant, Izhstal and
Beloretsk Metallurgical Plant in Russia, and Mechel Campia
Turzii, Mechel Targoviste and Ductil Steel in Romania.
We offer our customers a wide selection of long steel products
produced from various kinds of steel, including rebar,
calibrated long steel products, steel angles, round products,
surface-conditioned steel products, wire rod and others.
Flat steel products. Flat steel products are
manufactured by multiple drafting slabs in forming rolls with
subsequent coiling or cutting into sheets. Plates are shipped
after hot rolling or heat treatment. Coiled stock can be subject
to cutting lengthwise into slit coils or crosswise into sheets.
Stainless steel is used to manufacture plates and cold rolled
sheets in coils and flat sheets. Hot rolled plates and carbon
and alloyed coiled rolled products are manufactured at
Chelyabinsk Metallurgical Plant.
Stampings and forgings. Stampings are custom
parts stamped from flat products. Forgings are specialty
products made through the application of localized compressive
forces to metal. Forged metal is stronger than cast or machined
metal. Our forgings and stampings are offered on a
made-to-order
basis according to minimum batches depending on the
products sizes. Our product offerings include rollers and
axles used in vehicle manufacturing; bearings, gears and wheels;
bars and others. Our stampings and forgings are produced at
Urals Stampings Plant, including its Chelyabinsk branch. Izhstal
and Mechel Targoviste also produce stampings and forgings.
Hardware. Hardware are products resulting from
re-processing of wire rod and which are ready for use in
manufacturing and consumer applications. Our hardware is
produced at Izhstal, Beloretsk Metallurgical Plant and
Vyartsilya Metal Products Plant in Russia, Mechel Campia Turzii
in Romania and Mechel Nemunas Co. Ltd. (Mechel
Nemunas) in Lithuania. Our wide-ranging hardware product
line includes spring wire; barbed wire; electrodes; wire for
ball bearing manufacturing; precision alloy wire; rebar wire;
metal cord; zinc-coated wire; copper-coated wire; various types
of nails; cables specially engineered for the shipping,
aerospace, oil and gas and construction industries; aerials for
electric trams and buses; cables for passenger and freight
elevators;
general-purpose
iron and steel straps and clips; woven wire cloth; and others.
72
The following table sets out our production volumes by primary
steel product categories and main products within these
categories.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
(In thousands of tonnes)
|
|
|
Coke
|
|
|
3,326
|
|
|
|
3,886
|
|
|
|
2,570
|
|
Coking Products
|
|
|
129
|
|
|
|
129
|
|
|
|
49
|
|
Pig Iron
|
|
|
3,500
|
|
|
|
3,686
|
|
|
|
3,631
|
|
Semi-Finished Steel Products, including:
|
|
|
1,753
|
|
|
|
1,705
|
|
|
|
1,785
|
|
Carbon and Low-Alloyed Semi-Finished Products
|
|
|
1,710
|
|
|
|
1,647
|
|
|
|
1,716
|
|
Long Steel Products, including:
|
|
|
2,772
|
|
|
|
3,040
|
|
|
|
2,529
|
|
Stainless Long Products
|
|
|
15
|
|
|
|
17
|
|
|
|
15
|
|
Alloyed Long Products
|
|
|
36
|
|
|
|
82
|
|
|
|
79
|
|
Rebar
|
|
|
1,535
|
|
|
|
1,637
|
|
|
|
1,358
|
|
Wire Rod
|
|
|
580
|
|
|
|
591
|
|
|
|
367
|
|
Low-Alloyed Engineering Steel
|
|
|
606
|
|
|
|
711
|
|
|
|
712
|
|
Flat Steel Products, including:
|
|
|
357
|
|
|
|
393
|
|
|
|
400
|
|
Stainless Flat Products
|
|
|
37
|
|
|
|
37
|
|
|
|
39
|
|
Carbon and Low-Alloyed Flat Products
|
|
|
320
|
|
|
|
356
|
|
|
|
361
|
|
Forgings, including:
|
|
|
72
|
|
|
|
80
|
|
|
|
75
|
|
Stainless Forgings
|
|
|
1
|
|
|
|
2
|
|
|
|
3
|
|
Alloyed Forgings
|
|
|
29
|
|
|
|
51
|
|
|
|
24
|
|
Carbon and Low-Alloyed Forgings
|
|
|
41
|
|
|
|
26
|
|
|
|
48
|
|
Forged Alloys
|
|
|
0
|
|
|
|
1
|
|
|
|
1
|
|
Stampings
|
|
|
86
|
|
|
|
95
|
|
|
|
101
|
|
Hardware, including:
|
|
|
719
|
|
|
|
689
|
|
|
|
611
|
|
Wire
|
|
|
556
|
|
|
|
536
|
|
|
|
466
|
|
Ropes
|
|
|
52
|
|
|
|
57
|
|
|
|
55
|
|
With the exception of our non-Russian subsidiaries, we
manufacture almost all of our steel products using internally
sourced coke, pig iron, raw steel and semi-finished steel
products.
73
Sales
of steel products
The following table sets forth our revenues by primary steel
segment product categories and our main products within these
categories (including as a percentage of total steel segment
revenues) for the periods indicated. Steel segment sales data
presented in Steel Business do not include
intercompany sales.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
Revenues
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In millions of U.S. dollars, except for percentages)
|
|
|
Coke
|
|
|
377.5
|
|
|
|
7
|
%
|
|
|
248.8
|
|
|
|
6
|
%
|
|
|
38.7
|
|
|
|
1
|
%
|
Coking Products
|
|
|
35.3
|
|
|
|
1
|
%
|
|
|
36.0
|
|
|
|
1
|
%
|
|
|
10.3
|
|
|
|
0
|
%
|
Pig Iron
|
|
|
19.1
|
|
|
|
0
|
%
|
|
|
4.1
|
|
|
|
0
|
%
|
|
|
14.1
|
|
|
|
0
|
%
|
Semi-Finished Products, including:
|
|
|
475.7
|
|
|
|
9
|
%
|
|
|
555.1
|
|
|
|
13
|
%
|
|
|
397.5
|
|
|
|
13
|
%
|
Carbon and Low-Alloyed Semi-Finished
Products(1)
|
|
|
425.1
|
|
|
|
8
|
%
|
|
|
446.5
|
|
|
|
10
|
%
|
|
|
299.3
|
|
|
|
10
|
%
|
Long Steel Products, including:
|
|
|
2,682.4
|
|
|
|
49
|
%
|
|
|
1,830.1
|
|
|
|
42
|
%
|
|
|
1,436.3
|
|
|
|
47
|
%
|
Stainless Long Products
|
|
|
53.0
|
|
|
|
1
|
%
|
|
|
44.8
|
|
|
|
1
|
%
|
|
|
35.2
|
|
|
|
1
|
%
|
Alloyed Long Products
|
|
|
158.0
|
|
|
|
3
|
%
|
|
|
151.9
|
|
|
|
4
|
%
|
|
|
131.1
|
|
|
|
4
|
%
|
Rebar
|
|
|
1,632.8
|
|
|
|
30
|
%
|
|
|
1,017.1
|
|
|
|
24
|
%
|
|
|
753.0
|
|
|
|
25
|
%
|
Wire Rod
|
|
|
240.3
|
|
|
|
4
|
%
|
|
|
190.1
|
|
|
|
4
|
%
|
|
|
202.3
|
|
|
|
7
|
%
|
Carbon and Low-Alloyed Engineering Steel
|
|
|
598.3
|
|
|
|
11
|
%
|
|
|
426.3
|
|
|
|
10
|
%
|
|
|
314.7
|
|
|
|
10
|
%
|
Flat Steel Products, including:
|
|
|
475.6
|
|
|
|
9
|
%
|
|
|
421.8
|
|
|
|
10
|
%
|
|
|
304.2
|
|
|
|
10
|
%
|
Stainless Flat Products
|
|
|
184.6
|
|
|
|
3
|
%
|
|
|
193.5
|
|
|
|
4
|
%
|
|
|
125.2
|
|
|
|
4
|
%
|
Carbon and Low-Alloyed Flat Products
|
|
|
291.0
|
|
|
|
5
|
%
|
|
|
228.3
|
|
|
|
5
|
%
|
|
|
178.9
|
|
|
|
6
|
%
|
Forgings, including:
|
|
|
180.9
|
|
|
|
3
|
%
|
|
|
164.7
|
|
|
|
4
|
%
|
|
|
81.2
|
|
|
|
3
|
%
|
Stainless Forgings
|
|
|
24.5
|
|
|
|
0
|
%
|
|
|
26.5
|
|
|
|
1
|
%
|
|
|
9.8
|
|
|
|
0
|
%
|
Alloyed Forgings
|
|
|
20.8
|
|
|
|
0
|
%
|
|
|
20.8
|
|
|
|
0
|
%
|
|
|
11.9
|
|
|
|
0
|
%
|
Carbon and Low-Alloyed Forgings
|
|
|
107.2
|
|
|
|
2
|
%
|
|
|
86.9
|
|
|
|
2
|
%
|
|
|
49.1
|
|
|
|
2
|
%
|
Forged Alloys
|
|
|
28.3
|
|
|
|
1
|
%
|
|
|
30.5
|
|
|
|
1
|
%
|
|
|
10.3
|
|
|
|
0
|
%
|
Stampings
|
|
|
236.1
|
|
|
|
4
|
%
|
|
|
201.4
|
|
|
|
5
|
%
|
|
|
151.7
|
|
|
|
5
|
%
|
Hardware, including:
|
|
|
891.5
|
|
|
|
16
|
%
|
|
|
603.4
|
|
|
|
14
|
%
|
|
|
458.0
|
|
|
|
15
|
%
|
Wire
|
|
|
640.2
|
|
|
|
12
|
%
|
|
|
414.5
|
|
|
|
10
|
%
|
|
|
303.3
|
|
|
|
10
|
%
|
Ropes
|
|
|
84.4
|
|
|
|
2
|
%
|
|
|
73.2
|
|
|
|
2
|
%
|
|
|
60.6
|
|
|
|
2
|
%
|
Other
|
|
|
121.1
|
|
|
|
2
|
%
|
|
|
241.4
|
|
|
|
6
|
%
|
|
|
150.8
|
|
|
|
5
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
5,495.1
|
|
|
|
100
|
%
|
|
|
4,306.9
|
|
|
|
100
|
%
|
|
|
3,042.8
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Excludes revenues from slab sales. |
74
The following table sets forth by percentage of sales the
regions in which our steel segment products were sold for the
periods indicated.
|
|
|
|
|
|
|
|
|
|
|
|
|
Region(1)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Russia
|
|
|
59.0
|
%
|
|
|
59.2
|
%
|
|
|
58.9
|
%
|
Other CIS
|
|
|
5.7
|
%
|
|
|
5.9
|
%
|
|
|
5.6
|
%
|
Europe
|
|
|
24.7
|
%
|
|
|
19.5
|
%
|
|
|
26.6
|
%
|
Asia
|
|
|
2.2
|
%
|
|
|
1.0
|
%
|
|
|
1.3
|
%
|
Middle East
|
|
|
5.5
|
%
|
|
|
13.1
|
%
|
|
|
5.6
|
%
|
United States
|
|
|
0.8
|
%
|
|
|
0.6
|
%
|
|
|
1.7
|
%
|
Other
|
|
|
2.0
|
%
|
|
|
0.6
|
%
|
|
|
0.3
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
100
|
%
|
|
|
100
|
%
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
The regional breakdown of sales is based on the geographic
location of our customers, and not on the location of the end
users of our products, as our customers are often distributors
that resell and, in some cases, further export our products. |
In 2008, our steel segment sales outside of Russia were
principally to Europe, CIS and the Middle East. Sales in Europe
accounted for 25% of our total steel segment sales. CIS and
Middle East sales in 2008 accounted for 6% of our total steel
segment sales each.
In 2008, the five largest customers of our steel segment
products were Severstal OAO (coke), Balli Klockner Public
Limited Company (carbon and low-alloyed semi-finished products,
carbon and low-alloyed flat steel, rebar and other steel
products), Kosogorskiy Metallurgical Plant OAO (coke),
Chelyabinsk Tube Rolling Plant OAO (carbon and low-alloyed
forgings, low alloyed engineering long steel, carbon and
low-alloyed flat steel and other steel products) and Benico
Development S.A. (carbon and low-alloyed semi-finished products
and other
semi-finished
products), which together accounted for 7% of our steel segment
sales.
Almost all of our steel segment export sales are made to
independent distributors pursuant to framework contracts. These
framework contracts generally specify certain ports to which we
must deliver our products. The distributors take delivery of our
products at these locations, and further on-sell the products to
other distributors or end users. When these distributors take
delivery of our products, we are provided in certain instances
with documentation showing the further destination of our
products. We do not have control over the final destination of
our products, contractually or otherwise.
Based on such documentation, we are aware that certain of our
products are sold to certain countries that are subject to
international trade restrictions or economic embargoes that
prohibit U.S. incorporated entities, U.S. citizens and
residents from engaging in commercial, financial or trade
transactions with such countries, including countries such as
Iran and Syria (the Sanctioned Countries). We
estimate that approximately 2.2% of our total sales in 2008 were
sold in the Sanctioned Countries, mostly by independent
distributors to other distributors or end-users. Such sales
accounted for 6.7% of our total sales in 2007, since we
regularly limit sales to the Sanctioned Countries.
In addition, we have a very limited amount of direct sales to
customers in the Sanctioned Countries, amounting to
approximately 0.4% of our total sales in 2008. We intend to
cease these sales in the future
We are aware of governmental initiatives in the United States
and elsewhere to adopt laws, regulations or policies prohibiting
transactions with or investment in, or requiring divestment
from, entities doing business with the Sanctioned Countries.
While we are not a U.S. person that would be subject to
such regulations, we recognize that dealings with the Sanctioned
Countries can have an adverse effect on our international
reputation. Accordingly, we intend to work with independent
distributors to include provisions in our future framework
contracts that would allow us to consent to, or be consulted in
advance in relation to, on-sales of our products to the
Sanctioned Countries.
75
The following table sets forth information on our domestic and
export sales of our primary steel product categories for the
periods indicated. We define exports as sales by our Russian and
foreign subsidiaries to customers located outside their
respective countries. We define domestic sales as sales by our
Russian and foreign subsidiaries to customers located within
their respective countries. See note 25 to our consolidated
financial statements in Item 18. Financial
Statements.
|
|
|
|
|
|
|
|
|
|
|
|
|
Products
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
(In millions of U.S. dollars, except for percentages)
|
|
|
Coke
|
|
|
377.5
|
|
|
|
248.8
|
|
|
|
38.7
|
|
Domestic (%)
|
|
|
77.6
|
%
|
|
|
78.0
|
%
|
|
|
95.0
|
%
|
Export (%)
|
|
|
22.4
|
%
|
|
|
22.0
|
%
|
|
|
5.0
|
%
|
Coking Products
|
|
|
35.3
|
|
|
|
36.0
|
|
|
|
10.3
|
|
Domestic (%)
|
|
|
52.6
|
%
|
|
|
64.2
|
%
|
|
|
99.0
|
%
|
Export (%)
|
|
|
47.4
|
%
|
|
|
35.8
|
%
|
|
|
1.0
|
%
|
Pig Iron
|
|
|
19.1
|
|
|
|
4.1
|
|
|
|
14.1
|
|
Domestic (%)
|
|
|
100.0
|
%
|
|
|
93.3
|
%
|
|
|
100.0
|
%
|
Export (%)
|
|
|
0.0
|
%
|
|
|
6.7
|
%
|
|
|
0.0
|
%
|
Semi-Finished Steel Products
|
|
|
477.5
|
|
|
|
555.1
|
|
|
|
397.5
|
|
Domestic (%)
|
|
|
18.7
|
%
|
|
|
12.6
|
%
|
|
|
11.0
|
%
|
Export (%)
|
|
|
81.3
|
%
|
|
|
87.4
|
%
|
|
|
89.0
|
%
|
Long Steel Products
|
|
|
2,682.4
|
|
|
|
1,830.1
|
|
|
|
1,436.3
|
|
Domestic (%)
|
|
|
81.8
|
%
|
|
|
75.4
|
%
|
|
|
76.0
|
%
|
Export (%)
|
|
|
18.2
|
%
|
|
|
24.6
|
%
|
|
|
24.0
|
%
|
Flat Steel Products
|
|
|
475.6
|
|
|
|
421.8
|
|
|
|
304.2
|
|
Domestic (%)
|
|
|
79.7
|
%
|
|
|
79.0
|
%
|
|
|
79.0
|
%
|
Export (%)
|
|
|
20.3
|
%
|
|
|
21.0
|
%
|
|
|
21.0
|
%
|
Forgings
|
|
|
180.9
|
|
|
|
164.7
|
|
|
|
81.2
|
|
Domestic (%)
|
|
|
53.8
|
%
|
|
|
61.4
|
%
|
|
|
48.0
|
%
|
Export (%)
|
|
|
46.2
|
%
|
|
|
38.6
|
%
|
|
|
52.0
|
%
|
Stampings
|
|
|
236.1
|
|
|
|
201.4
|
|
|
|
151.7
|
|
Domestic (%)
|
|
|
84.9
|
%
|
|
|
79.5
|
%
|
|
|
82.0
|
%
|
Export (%)
|
|
|
15.1
|
%
|
|
|
20.5
|
%
|
|
|
18.0
|
%
|
Hardware
|
|
|
891.5
|
|
|
|
603.4
|
|
|
|
458.0
|
|
Domestic (%)
|
|
|
79.4
|
%
|
|
|
77.9
|
%
|
|
|
76.0
|
%
|
Export (%)
|
|
|
20.6
|
%
|
|
|
22.1
|
%
|
|
|
24.0
|
%
|
Other
|
|
|
119.2
|
|
|
|
241.4
|
|
|
|
150.8
|
|
Domestic (%)
|
|
|
83.8
|
%
|
|
|
88.3
|
%
|
|
|
66.1
|
%
|
Export (%)
|
|
|
16.2
|
%
|
|
|
11.7
|
%
|
|
|
33.9
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
5,495.1
|
|
|
|
4,306.9
|
|
|
|
3,042.8
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic (%)
|
|
|
74.6
|
%
|
|
|
68.5
|
%
|
|
|
67.5
|
%
|
Export (%)
|
|
|
25.4
|
%
|
|
|
31.5
|
%
|
|
|
32.5
|
%
|
The end users of our steel products vary. Our rebars are
principally used in the construction industry. The main end
users of our wire rods are small wire-drawing operations. Our
carbon sheet is used in construction (covers, floor plates), the
automotive industry (spare parts) and pipe manufacturing and
shipbuilding (non-critical applications). Our high-quality round
bars are used in various moving parts manufactured by the
automotive industry (spare parts, gear boxes), the machinery
industry (hydraulic devices, drill bits), the shipbuilding
industry (forged parts), the basic
76
materials industry (molds, balls for crushing) and other
industries. Our forgings and stampings are primarily used in the
automotive, aerospace, petrochemical, textile and food and
consumer goods sectors.
The following table sets forth by percentage a breakdown of our
shipment volumes of all products produced in Russia by industry
sector within the Russian market in 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metal
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Works,
|
|
|
|
|
|
|
|
|
|
|
|
Railway
|
|
|
|
|
|
|
|
|
|
Hardware
|
|
|
Pipe
|
|
|
|
|
|
|
|
|
Construction,
|
|
|
Power
|
|
|
Other
|
|
Use by Industry
|
|
Plants
|
|
|
Factories
|
|
|
Construction
|
|
|
Engineering
|
|
|
Repair
|
|
|
Generation
|
|
|
Industries(1)
|
|
|
Semi-Finished Steel Products
|
|
|
0.0
|
%
|
|
|
82.5
|
%
|
|
|
0.0
|
%
|
|
|
1.8
|
%
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
|
|
15.6
|
%
|
Long Steel Products
|
|
|
2.5
|
%
|
|
|
0.5
|
%
|
|
|
68.1
|
%
|
|
|
17.7
|
%
|
|
|
0.0
|
%
|
|
|
0.3
|
%
|
|
|
10.9
|
%
|
Flat Steel Products
|
|
|
0.3
|
%
|
|
|
11.6
|
%
|
|
|
11.7
|
%
|
|
|
17.4
|
%
|
|
|
0.0
|
%
|
|
|
0.5
|
%
|
|
|
58.4
|
%
|
Forgings
|
|
|
5.7
|
%
|
|
|
71.2
|
%
|
|
|
0.0
|
%
|
|
|
5.4
|
%
|
|
|
0.8
|
%
|
|
|
0.5
|
%
|
|
|
16.3
|
%
|
Stampings
|
|
|
3.0
|
%
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
|
|
85.1
|
%
|
|
|
0.0
|
%
|
|
|
5.5
|
%
|
|
|
6.3
|
%
|
Hardware
|
|
|
12.0
|
%
|
|
|
2.1
|
%
|
|
|
55.4
|
%
|
|
|
14.3
|
%
|
|
|
4.4
|
%
|
|
|
0.3
|
%
|
|
|
11.6
|
%
|
|
|
|
(1) |
|
Including the defense, aerospace, petrochemical, textile, food
and consumer goods sectors. |
On November 13, 2008, Mechel OAO and Russian Railways
signed an agreement for supply of rails during the
2011-2030
period. The annual supply volume is fixed at a minimum volume of
400,000 tonnes of rails per year.
Marketing
and distribution
We use flexible sales strategies that are tailored to our
customers and the markets we serve. Mechel Trading House,
headquartered in Moscow, coordinates our Russian sales and had
five branches that performed sales of metals products until
December 2008. To segregate Mechel Trading House sales of coal
and metals products, we took the decision to directly entrust
our production facilities Chelyabinsk Metallurgical
Plant OAO, Izhstal OAO and Urals Stampings Plant
with responsibility for metals products sales and to
subsequently transfer the employees of the Chelyabinsk, Urals,
Izhevsk, Ulyanovsk and Togli atti branches of Mechel Trading
House OOO to production facilities. Due to technical specifics
of timelines for production and sales of metals products, the
reallocation of sales functions was performed gradually, with
all five branches of Mechel Trading House winding up their
activities by December 2008. Currently each of our steel
production facilities independently sells its metals products in
to the market.
Mechel Trading AG, which in December 2008 moved its main offices
from Zug to Baar, Switzerland, coordinates exports of our steel
products through its branch in Schaan, Liechtenstein. In 2009,
Mechel Trading AG will centralize exports of our steel products
directly through its new headquarters in Baar.
Our overall sales strategy is to develop long-term, close
partnerships with the end users of our products. As part of our
end-user strategy, we research sales to distributors to identify
the end user and directly market our steel capabilities and
products to these customers. With respect to our largest
end-user customers, we have established working committees,
composed of our manufacturing engineers and customer personnel.
These committees meet quarterly to monitor the performance of
our products and ensure that our customers specifications
and quality requirements are consistently met. These committees
also provide customers the opportunity to discuss their future
needs with us. Our sales force also regularly follows up with
these and many of our other customers. We attend industry
conferences and advertise in industry periodicals to market our
products and capabilities. Through these efforts, we have
established a strong brand identity for Mechel throughout Russia
and other countries of the CIS, Central and Eastern Europe,
Southeast Asia and the Middle East.
Domestic
sales
The Moscow headquarters of Mechel Trading House serves as the
central domestic sales office for coal, coke chemical and iron
ore products. The Moscow office provides additional customer
services for, and collects feedback from, our largest and most
important customers, and the information gathered is directly
provided to senior management. The Moscow office, by virtue of
its location, is also well suited to develop new customers by
77
approaching large Russian manufacturers headquartered in Moscow
or those companies that have centralized purchasing offices in
Moscow. The Moscow office is also involved in responding to
tenders or requests for proposals, which is the most common
method by which Russian companies procure the supply of raw
materials.
In January 2006, we established Mechel Hardware OOO
(Mechel Hardware), which in 2006, 2007 and early
2008 sold and marketed products produced at Beloretsk
Metallurgical Plant, Vyartsilya Metal Products Plant and Mechel
Nemunas to Russian and other markets. In 2008, in order to
optimize our product portfolio and save marketing and
distribution costs, Mechel Hardware was reorganized in order to
merge with Mechel Trading House. As a result of reorganization
sales forwarding functions were transferred to production
subsidiaries, employees of Mechel Hardware were also transferred
to our respective subsidiaries.
Our Russian steel production facilities are located in large
industrial areas and have long-standing
relationships some dating from the Soviet
era with local end-user customers. Mechel Trading
House had five branches that handled sales of metals products
until December 2008. (See Marketing and
distribution above for a description of Mechel Trading
Houses restructuring and the closing of its branches.).
Mechel-Service
has over 50 offices throughout Russia to serve our customers.
Our service branches help us to develop and service our
long-standing customer relationships by virtue of their
proximity to both production and customers and thereby allow our
local sales forces to provide highly specialized and technical
sales and service support to our Russian customers.
Mechel Trading House had approximately 102 employees as of
December 31, 2008. Mechel-Service had approximately
802 employees as of December 31, 2008.
Export
sales
Most of the export sales in our steel segment are made to
independent distributors, which then sell our products to end
users. Our subsidiary Mechel Trading has active sales offices in
Liechtenstein, Belgium, Switzerland and Romania. In 2008, we
closed our sales office in Vietnam. We are in the process of
closing our Philippine and Austrian offices, which are inactive
and were not used for sales in 2008.
For Mechel Tradings steel business, we had eight agents in
2008. They covered six different countries. However, in
September 2008, we terminated relationships with three of them,
and thus currently we have five agents covering five countries.
We have an internationally oriented sales force which
facilitates communications between our production facilities and
the end users of our products, taking into account local and
international business customs, including language requirements.
Our use of a centralized international sales organization offers
comprehensive and coordinated logistical and financial services
to our export customers.
Our Romanian sales are carried out by our Romanian subsidiaries
Mechel Campia Turzii and Mechel Targoviste.
We also sell steel products to wholesalers on a walk-in basis
through large open and covered warehouse areas in the Port of
Antwerp, Belgium. At this port, we primarily stock both rolled
and forged bars, and intend to expand the product offering to
cover other products such as wire rods and nails.
Mechel Trading and its branches and representative offices have
approximately 54 employees.
Distribution
Rail transportation is used for nearly all shipments from our
production facilities and warehouses to our end customers,
wholesale warehouses or sea ports.
Market
share and competition
In our core export markets, we primarily compete with Russian
and Ukrainian producers. The leading global steel manufacturers
have been increasingly focused on value-added and higher-priced
products. The principal competitive factors include price,
distribution, product quality and customer service.
78
In the Russian market, we compete on the basis of price and
quality of steel products, their added value, product range and
service, technological innovation and proximity to customers.
The Russian steel industry is characterized by relatively high
concentration of production, with the six largest integrated
steel producers, including us, accounting for 84% of overall
domestic steel output in 2008.
Following is a brief description of Russias other five
largest steel producers:
|
|
|
|
|
Magnitogorsk Iron & Steel Works OAO is
Russias largest steel manufacturer by volume, accounting
for 18% of the volume of Russian rolled steel production in
2008. MMKs product mix is comprised mostly of flat
products, representing 86% of its commercial steel products
output (including production of slabs) in 2008. Domestically,
MMK controls a significant portion of the supplies to the oil
and gas and automotive sectors. MMK exported 45% of its output
in 2008. Its production facilities are located in Magnitogorsk
in the southern Urals.
|
|
|
|
Evraz Group S.A., which includes the steel producers
Nizhny Tagil Metallurgical Works OAO, ZapSib and Kuznetsky
Metallurgical Works OAO, is the second Russias largest
steel manufacturer by volume on a consolidated basis, accounting
for 18% of Russias total rolled products output (including
long products, flat products, semi-finished products) in 2008.
Evraz Group focuses on the production of long products,
including rebars, wire rods and profiled rolled products (such
as rails, beams and channels). Evraz Group also controls iron
ore producers Vanady Kachkanar GOK OAO and Vysokogorsky GOK OAO
and coking coal producer Yuzhkuzbassugol Coal Company OAO, and
has an equity investment in Raspadskaya OAO, which produces
coking coal.
|
|
|
|
Severstal OAO had a 17% share by volume of Russian rolled
steel production in 2008. The company specializes in flat
products which constitute a significant part of its production.
Severstal is the third-leading producer of flat products and
controls 26% of Russias total flat product production
output. Domestic sales accounted for 69% of Severstals
output in 2008, with the oil and gas industry and automotive
sector as its leading customers. Severstal also controls coal
producer VorkutaUgol and iron ore producers Karelsky Okatysh and
Olenegorsky GOK, which satisfy a portion of Severstals
coking coal and iron ore requirements.
|
|
|
|
Novolipetsk Metallurgical Works OAO had a 15% share by
volume of Russian rolled steel production in 2008. The company
produces primarily flat products (hot-rolled and cold-rolled),
including galvanized products. NLMK exported 67% of its products
in 2008. Domestically, NLMKs largest customers are in the
construction and oil and gas industries, followed by companies
in the automotive sector. NLMK also controls iron ore producer
Stoylensky GOK. The companys steel facilities are located
in Lipetsk, to the southeast of Moscow.
|
|
|
|
Metalloinvest Management Company OOO, which consists of
Oskolsky Electric Metallurgical Works OAO (OEMK) and
Ural Steel OAO, had a 9% share of Russian rolled steel
production. OEMK produces only long products, and Ural Steel
produces both long and flat products. Metalloinvest exported 65%
of its rolled steel production in 2008. The companys
production facilities are located in the Central and Urals
federal districts of Russia. Alisher Usmanov, one of
Metalloinvests main owners, also controls Russias
largest iron ore and pellets production facilities
Lebedinsky GOK OAO and Mikhailovsky GOK OAO.
|
Source: Company websites; Metall-Expert.
These six companies, including us, can be divided into two
groups by product type. MMK, Severstal and NLMK focus mainly on
flat products, while we, Evraz Group and Metalloinvest produce
primarily long products. Mechel is one of the largest and most
comprehensive producers of specialty steel and alloys in Russia,
and accounted for 25% of total Russian specialty steel output by
volume in 2008, according to Chermet and
Metall-Expert.
We are also the second largest producer of long steel products
(excluding square billets) in Russia by volume, with significant
market shares in both regular long steel products and specialty
long steel products, according to Metall-Expert and Chermet.
79
In the Russian non-specialty long steel product category, our
primary products and our market positions by production volume
as of year-end 2008 were as follows, according to Metall-Expert:
|
|
|
|
|
Reinforcement bar (rebar) In
rebar, we compete in the 6-40 millimeters range. In 2008, the
largest domestic rebar producers were Evraz Group (28%), Mechel
(22%) Nizhneserginsky MZ (19%) and Severstal (14%). At present,
the Russian domestic market for rebar is protected from
Ukrainian imports by an import quota. The quota has been imposed
by agreement between Russia and Ukraine as the result of a
review of the import tariff which was in force until
July 14, 2007.
|
|
|
|
Wire rod There were five major producers of
wire rod in Russia in 2008: Mechel (33%), Evraz Group (20%),
Severstal (20%), MMK (15%) and Nizhneserginsky MZ (12%). We
produce some of the highest quality and widest ranges of wire
rod (5-10 millimeters) among Russian producers.
|
OEMK, an electric arc furnace steel mill specializing in long
carbon and specialty steel products and our nearest specialty
steel competitor, is located in the southwest of Russia and
serves customers in the pipe, engineering and ball-bearing
industries.
According to Metall-Expert and Chermet, we were one of the
leading producers in Russia of specialty long steel products
(bearing, tool, high-speed and stainless steel) in 2008,
producing 17% of the total Russian output by volume, and we had
significant shares of Russian 2008 production volumes of
stainless long products (28%), tool steel (33%) and high-speed
steel (33%). We were also Russias largest producer of
stainless flat products, with a 67% share of domestic production
by volume in 2008. According to the Prommetiz association of
Russian hardware manufacturers (Prommetiz), we were
the first largest producer of hardware in Russia in 2008 with a
31% share in domestic production by volume, followed by
Severstal (30%) and MMK (18%). For products in which we
specialize, however, our share was substantially higher. For
example, we had a 64% share of Russias spring wire
production and a 47% share of Russias high-tensile wire
production by volume during 2008.
The following tables set forth additional information regarding
our 2008 market shares in Russia for various categories of steel
products.
All long
products (excluding square billets)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Production
|
|
|
Volume
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Evraz Group S.A.
|
|
|
6,355
|
|
|
|
30.1
|
%
|
Mechel OAO
|
|
|
3,004
|
|
|
|
14.2
|
%
|
Metalloinvest Management Company OOO
|
|
|
2,070
|
|
|
|
9.8
|
%
|
Severstal OAO
|
|
|
1,804
|
|
|
|
8.5
|
%
|
MMK OAO
|
|
|
1,585
|
|
|
|
7.5
|
%
|
Other
|
|
|
6,306
|
|
|
|
29.9
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
21,124
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
Source: Metall-Expert.
80
Long
products Wire
rod(1)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Production
|
|
|
Volume
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Mechel OAO
|
|
|
885
|
|
|
|
32.5
|
%
|
Evraz Group S.A.
|
|
|
548
|
|
|
|
19.9
|
%
|
Severstal OAO
|
|
|
542
|
|
|
|
20.1
|
%
|
MMK OAO
|
|
|
407
|
|
|
|
14.9
|
%
|
Nizhneserginsky Metal and Hardware Plant ZAO
|
|
|
326
|
|
|
|
12.0
|
%
|
Other
|
|
|
13
|
|
|
|
0.6
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
2,721
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
Source: Metall-Expert.
|
|
|
(1) |
|
Including wire rod further processed into wire and other
products within the same holding company. |
Long
products Rebar
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Production
|
|
|
Volume
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Evraz Group S.A.
|
|
|
1,619
|
|
|
|
27.7
|
%
|
Mechel OAO
|
|
|
1,304
|
|
|
|
22.3
|
%
|
Nizhneserginsky Metal and Hardware Plant ZAO
|
|
|
1,100
|
|
|
|
18.8
|
%
|
Severstal OAO
|
|
|
790
|
|
|
|
13.5
|
%
|
MMK OAO
|
|
|
462
|
|
|
|
7.9
|
%
|
Other
|
|
|
565
|
|
|
|
9.8
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
5,840
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
Source: Metall-Expert.
Flat
stainless steel
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Production
|
|
|
Volume
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Mechel OAO
|
|
|
36.8
|
|
|
|
67.2
|
%
|
VMZ Red October
|
|
|
8.5
|
|
|
|
15.6
|
%
|
Severstal OAO
|
|
|
6.7
|
|
|
|
12.2
|
%
|
MMZ Hammer & Sickle
|
|
|
1.5
|
|
|
|
2.7
|
%
|
Other
|
|
|
1.2
|
|
|
|
2.3
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
54.7
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
Source: Metall-Expert.
81
Hardware
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Production
|
|
|
Volume
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Mechel OAO
|
|
|
650
|
|
|
|
30.5
|
%
|
Severstal-Metiz OAO
|
|
|
632
|
|
|
|
29.6
|
%
|
MMK-Metiz OAO
|
|
|
376
|
|
|
|
17.7
|
%
|
Evraz Group S.A.
|
|
|
236
|
|
|
|
11.1
|
%
|
Maksi-Group OAO
|
|
|
143
|
|
|
|
6.7
|
%
|
Other
|
|
|
94
|
|
|
|
4.4
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
2,131
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
Source: Prommetiz, manufacturers data.
Hardware
Spring wire
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Production
|
|
|
Volume
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Mechel OAO
|
|
|
53.4
|
|
|
|
64.4
|
%
|
Severstal-Metiz OAO
|
|
|
24.9
|
|
|
|
30.0
|
%
|
MMK-Metiz OAO
|
|
|
4.6
|
|
|
|
5.6
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
82.9
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
Source: Manufacturers data.
Hardware
High-tensile wire
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Production
|
|
|
Volume
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Mechel OAO
|
|
|
62.2
|
|
|
|
46.8
|
%
|
Severstal-Metiz OAO
|
|
|
57.7
|
|
|
|
43.4
|
%
|
MMK-Metiz OAO
|
|
|
13.1
|
|
|
|
9.8
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
133.0
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
Source: Manufacturers data.
Raw
materials
The principal raw materials we use in the making of steel are
coke (produced from coking coal), iron ore, nickel, ferrous
scrap and limestone. We supplied 60% of our own group-wide
coking coal needs in 2008, although our total coking coal
production volume exceeded our groups needs. We process
coking coal concentrate into coke at Mechel-Coke, located in the
Urals, and Moscow Coke and Gas Plant, which we acquired in 2006.
Coke is used both in our steel-making operations at Chelyabinsk
Metallurgical Plant, Izhstal and in our ferroalloys production.
In 2008, we produced and internally used 2.2 million tonnes
of coke in our production facilities and produced and sold
another 1.1 million tonnes of coke to third parties. Our
coal also fuels our power generation business: in 2008,
82
Southern Kuzbass Coal Company supplied to Southern Kuzbass Power
Plant 790,055 tonnes of steam coal and middlings for power
generation.
Our steel-making operations use iron ore in the form of pellets,
sinter, concentrate and sinter ore. The ultimate form of the
iron ore feed into the steel-making process, however, consists
of pellets and sinter only. In 2008, our steel-making operations
used 5.7 million tonnes of iron ore feed, approximately 22%
in the form of pellets and 78% in the form of sinter, and we
internally sourced 33% of our total iron ore feed requirements
during this period. Our Korshunov Mining Plant supplied us with
2.0 million tonnes of iron ore concentrate in 2008. Iron
ore concentrate is converted into sinter at Chelyabinsk
Metallurgical Plant. We purchase most of the remaining part of
our iron ore feed, mainly in the form of pellets, from Russian
domestic suppliers such as Kostomukshinsky GOK, Lebedinsky GOK
and Mikhailovsky GOK under annual contracts on market terms.
In 2008, we used 3,826 tonnes of nickel in the production of
stainless and other specialty steels. We sourced approximately
87% of our nickel requirements in 2008 from our nickel mining
and smelting operations at Southern Urals Nickel Plant. We
source other nickel grades from Norilsk Nickel, Ufaleynickel and
other smaller nickel producers.
We produce 58% of steel in basic oxygen furnaces. Ferrous scrap
represents approximately 46% of feedstock, and we are
approximately 40% self-sufficient in this raw material, sourcing
the balance from various scrap traders.
In March 2006, we acquired Metals Recycling, a Chelyabinsk-based
metal scrap processing company, in line with our policy of
ensuring the steel segments self sufficiency in raw
materials Metals Recycling processes scrap steel that we melt in
our steel manufacturing facilities electric arc furnaces
and reprocess into steel products.
We internally source all of our limestone requirements from our
Pugachev quarry. In 2008, we used approximately 1.2 million
tonnes of limestone in the production of steel.
Steel-making requires significant amounts of electricity to
power electric arc furnaces and rolling mills and to convert
coal to coke. In 2008, our steel operations consumed
approximately 3.1 billion kWh of electricity, of which
2.3 billion kWh was used at Chelyabinsk Metallurgical
Plant, 563 million kWh was used at other Russian facilities
and 165 million kWh was used at our Eastern European
plants. Chelyabinsk Metallurgical Plant, Moscow Coke and Gas
Plant and Mechel-Energo have power co-generation facilities,
which produced 1.4 billion kWh of electricity for internal
consumption in 2008, yielding 45% self-sufficiency overall for
our group (including mining operations), which consumed
3.2 billion kWh of electricity in 2008. The balance was
purchased from local utilities. Aside from Southern Kuzbass
Power Plant and Toplofikatsia Rousse, which run on steam coal,
our power-generating facilities work on blast furnace and coke
gas, which are by-products of our steel-making operations, and
natural gas, which we purchase from Gazprom. In 2008, we
consumed 915.0 million cubic meters of blast furnace gas,
37.0 million cubic meters of coke gas and 2.0 billion
cubic meters of natural gas.
Large amounts of water are also required in the production of
steel. Water serves as a resolvent, accelerator and washing
agent. Water is used to cool the steel, to carry away waste, to
help produce and distribute heat and power and to dilute
liquids. One of the principal sources of water is rivers, and
many of our facilities recirculate a portion of water used for
their production needs. For example, Chelyabinsk Metallurgical
Plant sources 9% of its water needs from a local river and the
rest from recycled water. Vyartsilya Metal Products Plant
sources 100% of its water needs from a local river. Southern
Urals Nickel Plant sources 41% of its water needs through
recycling, 56% from a local river. Mechel Targoviste sources 6%
of its production water needs from a local river and the rest is
recycled/recirculated water. To-date water consumption from
local rivers has not resulted in any significant environmental
issues, though we make no assurances that such issues will not
arise in the future. The companies effect payments for the use
of water resources and we believe their emissions and discharges
are within the permissible limits.
Transportation costs are a significant component of our
production costs and a factor in our
price-competitiveness
in export markets. Rail transportation is our principal means of
transporting raw materials from our mines to processing
facilities and products to domestic customers and to ports for
shipment overseas. For a description of our railway freight and
forwarding subsidiary, see Steel
Business Marketing and distribution
Distribution above.
83
For a description of how seasonal factors impact our use and
reserve levels of raw materials see Item 5. Operating
and Financial Review and Prospects Trend
Information.
Steel
production facilities
Most of our metallurgical plants have obtained a certificate of
quality under ISO international standards. For example, the main
manufacturing processes at Chelyabinsk Metallurgical Plant,
Beloretsk Metallurgical Plant, Urals Stampings Plant, Izhstal,
Mechel Campia Turzii and Mechel Targoviste are ISO 9001:2000
certified through 2009. Wire-drawing workshop No. 3 of
Mechel Campia Turzii is ISO 14001 certified through 2011.
Chelyabinsk
Metallurgical Plant
Chelyabinsk Metallurgical Plant produces semi-finished products
for further milling in Russia for our internal needs.
Chelyabinsk Metallurgical Plant is an integrated coke and gas,
sintering production, blast furnace, BOF/EAF steel mill and
rolling production. It produces semi-finished steel products,
flat and long carbon and stainless steel products. Its customer
base is largely comprised of customers from the construction,
engineering, hardware and ball-bearing industries. We acquired
Chelyabinsk Metallurgical Plant in 2001.
The plant sources all of its coking coal needs from Southern
Kuzbass Coal Company and from Yakutugol and most of its iron ore
needs from our Korshunov Mining Plant and a majority of its
nickel needs from our Southern Urals Nickel Plant. In 2006, coke
production and specialty steel production were separated from
Chelyabinsk Metallurgical Plant into separate entities which are
wholly owned subsidiaries of Chelyabinsk Metallurgical Plant. In
August 2007, ownership of Chelyabinsk Metallurgical Plants
specialty steel operations was transferred to the Chelyabinsk
branch of Urals Stampings Plant, though for presentation
purposes Chelyabinsk Metallurgical Plants specialty steel
operations are presented in this section.
Chelyabinsk Metallurgical Plants (including the
Chelyabinsk branch of Urals Stampings Plant) principal steel and
wire production lines include a BOF workshop equipped with three
converters; three EAF workshops equipped with electric arc
ovens, including two large ovens of 100 and 125 tonnes,
respectively; small-capacity
direct- and
alternating-current furnaces, vacuum induction and plasmic
furnaces; vacuum arc and electroslag remelting furnaces; five
comprehensive steel treatment machines; two steel
vacuum-degassed machines, an argon-oxygen refining machine; four
continuous billet-casters; a blooming machine with continuous
rolling mill for
200-320
millimeter and
80-180
millimeter billets; six long product mills for 8-190 millimeter
diameter round bar and
75-156-millimeter
square bar, 6.5-10 millimeter wire rod, rebar steel, bands and
shaped beams; a hot-rolled flat product workshop with a thick
sheet continuous rolling mill for hot-rolled sheets of up to
1,800 millimeters wide and up to 20 millimeters thick; a
semi-continuous rolling mill for up to 1,500 millimeters wide
and up to 6 millimeters thick hot-rolled coils; a cold-rolled
product workshop for 0.3-4 millimeter cold-rolled stainless
sheet; a forged piece hammer workshop; and a forging and
pressing workshop equipped with five presses and forging
machines of 1,250-2,000 tonnes. Also we have at our Chelyabinsk
Metallurgical Plant, together with Mechel-Coke, eight coking
batteries, seven sintering machines and three blast furnaces.
The following table sets forth the capacity, the capacity
utilization rate and the planned increase in capacity for each
of Chelyabinsk Metallurgical Plants principal production
areas.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
Capacity
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Sintering
|
|
|
5,800
|
|
|
|
81.9
|
%
|
|
|
700
|
|
Pig Iron
|
|
|
3,800
|
|
|
|
92.1
|
%
|
|
|
|
|
Steel-making
|
|
|
5,100
|
|
|
|
92.3
|
%
|
|
|
|
|
Rolling
|
|
|
4,730
|
|
|
|
86.8
|
%
|
|
|
|
|
Forging and pressing
|
|
|
100
|
|
|
|
69.0
|
%
|
|
|
|
|
Coking
|
|
|
3,100
|
|
|
|
71.0
|
%
|
|
|
|
|
84
Chelyabinsk Metallurgical Plant produced, together with its
wholly owned subsidiary Mechel-Coke, 4.7 million tonnes of
raw steel, 4.1 million tonnes of rolled products and
2.2 million tonnes of coke in 2008.
In the second half of the year ended December 31, 2007, we
began an upgrade of Chelyabinsk Metallurgical Plants
arc-furnace melting shop No. 6 to increase continuous slab
production capacity to 1.2 million tonnes per year. Danieli
is the basic equipment provider for concasting machine and
out-of-furnace
processing complex. Currently, construction works are being
carried out and equipment is being supplied to the site.
On June 30, 2008, our subsidiary Chelyabinsk Metallurgical
Plant entered into an agreement with Danieli &
C. Officine Meccaniche S.p.A., an Italian supplier of
equipment and plants to the metals industry, to build and
install a 1.0 million tonne-per-year rolling mill for
production of steel rails, structural beams and sections. The
total value of the contract is 250.0 million,
including 239.4 million for rolling mill equipment,
4 million plus VAT for engineering works and
6.6 million plus VAT for other services. In
accordance with the contract, Danieli is scheduled to complete
the installation of the new rolling mill by December 2010.
On October 29, 2008, Chelyabinsk Metallurgical Plant signed
a contract with the Chinese construction company Minmetals
Engineering Co. Ltd. (Minmetals) for a turnkey
project to rebuild a rolling mill and install a universal mill.
The new universal mill is intended to produce high-quality,
100-meter rails under our supply contract with Russian Railways
OAO (Russian Railways). The contracts total
value is approximately $355.1 million. The project
completion date under the construction contract is
November 3, 2010, which Minmetals has a right to extend.
The contract is subject to the occurrence of certain conditions
and has not yet come into force.
Izhstal
Izhstal is a specialty steel producer located in the western
Urals city of Izhevsk, in the Udmurt Republic, a Russian
administrative region also known as Udmurtia. Its customer base
is largely comprised of companies from the aircraft, defense,
automotive, agricultural, power, oil and gas and construction
industries. We acquired Izhstal in 2004.
Izhstals principal production lines include five EAFs of
30 tonnes each; aggregate ladle stove and ladle
vacuum machine with oxygen decarburization; three open hearth
furnaces of
130-135
tonnes each; blooming machine for
100-220
millimeter square billets; three medium-sized long products
rolling mills for
30-120
millimeter round bars,
30-90
millimeter square bars, bands and hexagonal bars; and one
continuous small long products wire mill for 5.5-29 millimeter
round, 12-28
millimeter square and
12-27
millimeter hexagonal light sections, reinforced steel and bands.
It also has a hardware workshop, equipped with various drawing
mills, a pickling line and a forging workshop, equipped with a
number of sledgehammers and press-cutters. The following table
sets forth the capacity and the capacity utilization rate for
each of Izhstals principal production areas.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
Capacity
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Steel-making
|
|
|
700
|
|
|
|
73.1
|
%
|
|
|
|
|
Rolling
|
|
|
1,000
|
|
|
|
32.2
|
%
|
|
|
|
|
Hardware
|
|
|
98
|
|
|
|
38.4
|
%
|
|
|
|
|
Forging and stamping
|
|
|
60
|
|
|
|
28.9
|
%
|
|
|
|
|
Izhstal produced approximately 511.6 thousand tonnes of raw
steel, 321.7 thousand tonnes of rolled products, 37.6 thousand
tonnes of hardware and 17.3 thousand tonnes of stampings and
forgings in 2008.
In 2008, Izhstals total output was reduced as part of our
strategy to focus on high-quality products. Other reasons for
Izhstals low capacity utilization rates were reduced
customer orders and the inefficiency of running high-capacity
industrial processes like blooming mills at a low utilization
rate. To improve Izhstals efficiency, in the second half
of 2007 we began the first stage of an upgrade at the Izhstal
mill, including the installation of a new modern electric arc
furnace with a total capacity of 40 tonnes and an
out-of-furnace
processing complex and new concasting machine, reconstruction of
rolling mill No. 250 and the disposal of outdated
open-hearth furnaces. Currently, construction works are being
carried out and equipment is being supplied to the site. The
upgrade process
85
is expected to result in: (1) significant reductions in
consumption of metal, natural gas and electric power in rolled
product manufacturing, and (2) improvements in product
quality to meet current international standards and expansion of
product range, and (3) environmental improvement in the
city.
Beloretsk
Metallurgical Plant
Beloretsk Metallurgical Plant is a hardware plant in the city of
Beloretsk, in the southern Ural mountain range, that produces
wire rod and a broad range of hardware from semi-finished steel
products supplied by Chelyabinsk Metallurgical Plant. Its
customers are largely from the construction and engineering
industries. We acquired Beloretsk Metallurgical Plant in 2002.
Beloretsk Metallurgical Plants principal production lines
include a steel-rolling workshop equipped with a wire mill for
production of wire rod of 5.5-12 millimeters in diameter and a
number of hardware workshops equipped with drawing, winding,
unwinding, rewinding, polishing and rope machines and thermal
treatment ovens. In 2007, we invested $3.1 million to
improve product quality, increase output, reduce production
costs, and increase profitability. Due in part to this
investment, in February 2008 we succeeded in introducing an
advanced technology to produce stabilized reinforcing wire for
prestressed concrete structures used in the construction
industry. In 2008, the new stranding machine was commissioned at
Beloretsk Metallurgical Plant. We invested $2.5 million to
improve product quality and production efficiency. We built a
warehouse complex for finished products. The following table
sets forth the capacity, the capacity utilization rate and the
planned increase in capacity for each of Beloretsk Metallurgical
Plants principal production areas.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
Capacity
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Rolling
|
|
|
560
|
|
|
|
96.6
|
%
|
|
|
|
|
Hardware
|
|
|
417
|
|
|
|
97.7
|
%
|
|
|
|
|
Beloretsk Metallurgical Plant produced a total of 614,811 tonnes
of steel products made from semi-finished steel products in
2008, including 207,575 tonnes of wire rod and 407,236 tonnes of
hardware.
Vyartsilya
Metal Products Plant
Vyartsilya Metal Products Plant is a hardware plant in the
Karelian Republic, an administrative region in northwestern
Russia near the Finnish border, that produces low carbon,
welding and structural wire, zinc-plated nails, and steel and
polymeric-coated nets, from wire rod supplied by Chelyabinsk
Metallurgical Plant and Beloretsk Metallurgical Plant. The
plants customers are largely from the construction,
automotive and furniture industries. We acquired Vyartsilya
Metal Products Plant in 2002.
Vyartsilya Metal Products Plants principal production
facilities include drawbenches and nail-making and mesh-weaving
machines. The following table sets forth the capacity, the
capacity utilization rate and the planned increase in capacity
for Vyartsilya Metal Products Plants principal production
area.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
Capacity
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Hardware
|
|
|
91
|
|
|
|
101
|
%
|
|
|
|
|
Vyartsilya Metal Products Plant produced 91,953 tonnes of
hardware in 2008.
Urals
Stampings Plant
Urals Stampings Plant is Russias largest producer of
stampings from specialty steels and heat-resistant and titanium
alloys for the aerospace, oil and gas, heavy engineering,
railway transportation, power and other industries. Urals
Stampings Plant sources its specialty steel needs from
Chelyabinsk Metallurgical Plant. We acquired Urals Stampings
Plant in 2003.
86
Urals Stampings Plants principal production facilities
include 1.5-25 tonne swages and hydraulic presses. The following
table sets forth the capacity, the capacity utilization rate and
the planned increase in capacity for Urals Stampings
Plants principal production area.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
Capacity in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Stampings and forgings
|
|
|
100
|
|
|
|
68.5
|
%
|
|
|
|
|
Urals Stampings Plant produced 58,506 tonnes of specialty steel
stampings in 2008.
Mechel
Targoviste
Mechel Targoviste is a major Romanian EAF steel mill that
produces specialty and carbon long products, forgings, and
hardware. Mechel Targoviste is the largest producer of long
products in Romania and the second largest producer of raw steel
in Romania, according to UniRomSider, a Romanian association of
steel manufacturers. The plants customers are largely from
the engineering, automotive, tool, ball-bearing, tube, hardware
and construction industries. We acquired Mechel Targoviste in
2002.
Mechel Targovistes principal production lines include an
EAF workshop equipped with one modernized electric arc furnace
with a 75-tonne capacity; steel vacuum processing and two
stove-busket aggregates; a continuous billets caster; a blooming
machine for
80-400
millimeter square and
90-145
millimeter round billets; and two continuous long products
rolling mills for
20-80
millimeter round bars,
24-57
millimeter hexagonal bars,
60-70
millimeter square bars, bands of 6-12 millimeter thickness and
60-120
millimeter width,
12-26
millimeter bundle rod and reinforcing steel; and a press-forging
workshop. The following table sets forth the capacity, the
capacity utilization rate and the planned increase in capacity
for each of Mechel Targovistes principal production areas.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
Capacity
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Steel-making
|
|
|
550
|
|
|
|
86.9
|
%
|
|
|
|
|
Forging and pressing
|
|
|
37
|
|
|
|
7.2
|
%
|
|
|
|
|
Rolling
|
|
|
780
|
|
|
|
57.5
|
%
|
|
|
|
|
Hardware
|
|
|
18
|
|
|
|
3.6
|
%
|
|
|
|
|
Mechel Targoviste produced 477,829 tonnes of raw steel and
448,744 tonnes of rolled products in 2008.
In 2008, Mechel Targoviste experienced low rolling capacity
utilization rates due to efforts to reduce production costs and
increase quality, as well as due to the inefficiency of running
its blooming process, involving high-capacity machinery with
high power requirements, at low capacity utilization levels.
Mechel
Campia Turzii
Mechel Campia Turzii is a leading Romanian domestic hardware
plant that produces different kinds of hardware (including
various types of wire, ropes, nets, welding electrodes and
nails) as well as long steel products. The plants
customers are largely from the construction and engineering
industries. We acquired Mechel Campia Turzii in 2003.
87
Mechel Campia Turziis principal production lines include
several hardware workshops equipped with drawing, nail-making
and zinc-plating machines. The following table sets forth the
capacity, the capacity utilization rate and the planned increase
in capacity for each of Mechel Campia Turziis principal
production areas.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
Capacity
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Rolling(1)
|
|
|
300
|
|
|
|
79.6
|
%
|
|
|
|
|
Hardware
|
|
|
100
|
|
|
|
73.1
|
%
|
|
|
|
|
|
|
|
(1) |
|
Includes steel rolled for further processing in the hardware
manufacturing process as well as rolling of products ready for
sale. |
Mechel Campia Turzii produced 162,482 tonnes of rolled products
and 73,089 tonnes of hardware in 2008.
One arc-furnace melting workshop and two rolling mills were
taken off-line in the course of our reorganization of the
production line at Mechel Campia Turzii.
Mechel
Nemunas
Mechel Nemunas is a Lithuanian hardware plant that produces
wire, calibrated steel products, nails, rods and nets. Its
customers are primarily from the construction, engineering and
furniture industries. We acquired Mechel Nemunas in 2003.
Mechel Nemunass principal production facilities include
drawing mills, and nail-making, threading, net-weaving,
net-wicking and contact-welding machines. The following table
sets forth the capacity, the capacity utilization rate and the
planned increase in capacity for Mechel Nemunass principal
production area.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
Capacity
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Hardware
|
|
|
70
|
|
|
|
92.5
|
%
|
|
|
|
|
Mechel Nemunas produced 52,125 tonnes of hardware products in
2008.
Ductil
Steel
In April 2008, we acquired a 100% stake in Ductil Steel S.A.
(Ductil Steel) for a purchase price of
$224.0 million. Ductil Steel is a Romanian company that
owns the Ductil Steel Buzau plant, which produces carbon and low
alloyed steel rolled and wire products, and the Otelu Rosu
plant, which produces steel and billets for rolling. The Otelu
Rosu plants products are supplied to the Buzau plant and
to third parties both domestically within Romania and abroad for
further processing. From the date of acquisition in April 2008
through December 2008, Ductil Steel produced 218,284 tonnes of
raw steel, 118,303 tonnes of long products, 26,632 tonnes of
wire mesh, 21,966 tonnes of wire, 4,882 tonnes of nails, and
1,225 tonnes of wire ropes, as well as 211,722 tonnes of
continuous-cast billets. The results of operations of Ductil
Steel are included in our consolidated financial statements from
April 8, 2008, the date when we acquired control of it.
Before this acquisition, we had already owned two steel plants
in Romania: Mechel Targoviste and Mechel Campia Turzii.
Following our acquisition of Ductil Steel, in order to enhance
the performance and efficiencies of our Romanian subsidiaries,
we established Mechel East Europe Metallurgical Division,
effective from October 22, 2008.
The main objective of the Mechel East Europe Metallurgical
Division will be to coordinate the operations of Mechels
steel subsidiaries in Eastern Europe, including investment,
modernization, streamlining and production cost reduction
efforts through the implementation of efficient logistics
planning for raw material purchases and product marketing.
Additionally, the Mechel East Europe Metallurgical Division will
handle human resources
88
policy and coordinate contacts with banks and other financial
institutions. The divisions top priority will be the
modernization of the Ductil Steel Buzau, Otelu Rosu and Mechel
Campia Turzii steel plants.
Ductil Steels principal production facilities include a
continuous billets caster, a continuous rolling mill and several
hardware workshops equipped with drawing, nail-making and
zinc-plating machines. The following table sets forth the
capacity, the capacity utilization rate and the planned increase
in capacity for Ductil Steels principal production area.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
|
Planned
|
|
|
|
Capacity
|
|
|
Utilization
|
|
|
Increase
|
|
Production Areas
|
|
in 2008
|
|
|
Rate in 2008
|
|
|
(2009-2011)
|
|
|
|
(In thousands of tonnes, except for percentages)
|
|
|
Steel-making
|
|
|
388
|
|
|
|
71.8
|
%
|
|
|
|
|
Rolling
|
|
|
300
|
|
|
|
66.2
|
%
|
|
|
|
|
Hardware
|
|
|
105
|
|
|
|
74.0
|
%
|
|
|
|
|
Ductil Steel produced 278.4 tonnes of raw steel and 198.5 tonnes
of rolled products in 2008.
Trade
restrictions
Trade restrictions in the form of tariffs, duties and quotas are
widespread in the steel industry. However, we are less exposed
than most other Russian steel producers to these trade
restrictions as restrictions on Russian exports have mainly been
directed against flat products, whereas most of our exports
consist of long products, such as wire rods and rebar. In
addition, the abolition by the Russian government of steel
export duties in 2002 has also effectively improved exports of
Russian steel. See Item 3. Key
Information Risk Factors Risks Relating
to Our Business and Industry We face numerous
protective trade restrictions in the export of our steel
products and ferroalloys, and we may face export duties in the
future.
In 2008, approximately 12% of our steel segment export sale
revenues were derived from sales of steel products that were
subject to import restrictions. We describe below the main
applicable trade restrictions in our key markets.
European
Union
Our steel sales to the E.U. in 2008 were approximately
$1.3 billion, or 24% of our total steel segment revenues.
The Russian government and the E.U. have an export quota system
in place whereby Russian exports to the E.U. are limited to
certain stipulated quantities for each product category. The
quota by product category is distributed among Russian producers
based on a procedure jointly developed by the Ministry of
Economic Development and Trade of the Russian Federation and the
Ministry of Industry and Energy of the Russian Federation.
Effective May 13, 2008, these ministries have been
reorganized into the Ministry of Economic Development and the
Ministry of Industry and Trade, respectively, with the old
Ministry of Industry and Energys energy functions being
transferred to a new Ministry of Energy and the trade functions
of the old Ministry of Economic Development and Trade being
transferred to a new Ministry of Industry and Trade. The
procedure provides that for each product category, a
companys export quota allocation is calculated on the
basis of shipments by the company of the particular product over
the previous years to the E.U. market (which is given a 70%
weight), and on the companys market share in domestic
production of the particular product (which is given a 30%
weight). After the quotas are calculated, the Russian Ministry
of Industry and Trade confirms quota allocations and issues
export licenses for these quotas. In 2008, the quota covered
approximately 49% of our steel segment products exported to the
E.U.
In 2008, the total E.U. quota for Russian steel was 3,183
thousand tonnes, and we received 346.1 thousand tonnes of the
total quota. We have used 73% of our individual quotas both in
long and flat steel products. The
E.U.-Russia
Steel Agreement for 2009 provides for the total Russian quota to
be 3,107 thousand tonnes. Our quota is set at approximately
318.5 thousand tonnes, which includes 20.5 thousand tonnes for
flat products and 298.0 thousand tonnes for long products.
Our supply of wire rod to Mechel Nemunas, our hardware plant in
Lithuania, and to our Romanian subsidiary Mechel Campia Turzii
is also subject to the E.U. export quota system, and our quota
for those supplies is 105.5 thousand tonnes for 2009. See
Item 3. Key Information Risk
89
Factors Risks Relating to Our Business and
Industry We face numerous protective trade
restrictions in the export of our steel products and
ferroalloys, and we may face export duties in the future.
In addition, an antidumping E.U. import duty in the amount of
50.7% was applicable to steel ropes and cables manufactured by
our Beloretsk Metallurgical Plant until October 2007. After a
review procedure conducted by the E.U., in October 2007, this
duty was reduced to 36.2% and imposed for a period of five years.
United
States
The United States has a quota system in place with respect to
imports of hot rolled flat-rolled carbon quality steel and thick
steel plate. Intergovernmental quota agreements provide for
quotas and reference prices on Russian exports of these products
to the United States. A distribution of quotas between specific
Russian producers and the execution of export licenses is
carried out in accordance with the same procedure that applies
to exports to the E.U. market. There are no trade restrictions
applicable to the export of our Romanian or Lithuanian products
to the United States.
Ferroalloys
Business
Mining
and manufacturing processes
Nickel ore. Both the Sakhara and Buruktal
mining operations run by our Southern Urals Nickel Plant are
typical of Russian open pit mines of their size. The weathered
lateritic ores and overburden (the layers of soil covering the
ore-bearing stratum) can be directly loaded by electric shovel
and dragline into haul trucks without any drilling or blasting.
The ore is stockpiled and then loaded into railcars for shipment
to Southern Urals Nickel Plant. Overburden waste is hauled to
dumping locations inside the mined-out pits whenever possible or
placed in dumps adjacent to the pit.
Low-ferrous ferronickel. Nickel ores from both
mines are transported by rail to our nickel production plant in
the city of Orsk, which lies east of the southern extremity of
the Ural Mountains, close to the border with Kazakhstan. At this
plant, ores are mixed in a 1:1 ratio and sintered in sintering
machines. Sinter with the addition of coke, sulfur pyrite and
limestone is smelted in shaft furnaces that produce matte. This
matte is then divided into converter matte and waste slag in
oxygen converters. Converter matte is processed into nickel
monoxide and nickel monoxide is further processed into
ferronickel. Ferronickel is shipped via rail from Orsk to our
Chelyabinsk Metallurgical Plant and to St. Petersburg or
Kaliningrad for further international delivery.
Ferrosilicon. Ferrosilicon is produced in
electric arc furnaces in a continuous ore smelting process.
Silicon is reduced from quartzite with coke and coal carbon and
alloyed with steel cutting iron. Ferrosilicon is discharged from
the furnace periodically. After cooling, metal ingots are split
and sorted into various commercial fractions.
Ferrochrome. Carbon ferrochrome is produced in
electric arc furnaces in a continuous ore smelting process.
Chrome and iron are reduced from chrome ore concentrate with
coke carbon, with up to 8% of the carbon being dissolved in this
alloy. Carbon ferrochrome is discharged from the furnace
periodically. After cooling, metal ingots are split and sorted
into various commercial fractions.
Description
of key products
Ferrosilicon. Ferrosilicon is used in ferrous
metallurgy as a deoxidizer or as an alloying element for
production of electrotechnic, spring wire, corrosion-resistant
and heat resistant steel grades, or as a pig iron modifier. In
nonferrous metallurgy, ferrosilicon is used as a reducing agent
for production of nonferrous metals and alloys. We offer our
customers ferrosilicon from our Bratsk Ferroalloy Plant.
Low-ferrous ferronickel. Low-ferrous
ferronickel is used in production of corrosion-resistant and
heat resistant steel grades. Southern Urals Nickel Plant offers
low-ferrous ferronickel to export customers, as well as to a
number of companies within Russia and within our group.
Ferrochrome. Carbon ferrochrome is used in the
iron industry to alloy construction steel and heat-resistant and
stainless steels. We produce carbon ferrochrome at our Tikhvin
Ferroalloy Plant and we use it both internally within our group
and for export, as well as for domestic sales within Russia.
90
Sales
of ferroalloy products
The following table sets forth our revenues by primary
ferroalloys segment product categories (including as a
percentage of total ferroalloys segment revenues) for the
periods indicated. Ferroalloys segment sales data presented in
Ferroalloys Business do not include
intersegment sales.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
Revenues
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In millions of U.S. dollars, except for percentages)
|
|
|
Nickel(1)
|
|
|
281.3
|
|
|
|
64.8
|
%
|
|
|
468.9
|
|
|
|
93.6
|
%
|
|
|
258.7
|
|
|
|
99.5
|
%
|
Ferrosilicon
|
|
|
79.3
|
|
|
|
18.2
|
%
|
|
|
29.0
|
|
|
|
5.8
|
%
|
|
|
0.0
|
|
|
|
0.0
|
%
|
Ferrochrome
|
|
|
68.2
|
|
|
|
15.7
|
%
|
|
|
0.0
|
|
|
|
0.0
|
%
|
|
|
0.0
|
|
|
|
0.0
|
%
|
Other
|
|
|
5.2
|
|
|
|
1.3
|
%
|
|
|
3.2
|
|
|
|
0.6
|
%
|
|
|
1.2
|
|
|
|
0.5
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
434.0
|
|
|
|
100
|
%
|
|
|
501.1
|
|
|
|
100
|
%
|
|
|
259.9
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Sales of nickel contained in ferronickel and converter matte. |
The following table sets forth by percentage of sales the
regions in which our ferroalloys segment products were sold for
the periods indicated.
|
|
|
|
|
|
|
|
|
|
|
|
|
Region(1)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Russia
|
|
|
23.0
|
%
|
|
|
6.3
|
%
|
|
|
0.5
|
%
|
Other CIS
|
|
|
0.1
|
%
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
Europe
|
|
|
74.4
|
%
|
|
|
93.6
|
%
|
|
|
99.5
|
%
|
Asia
|
|
|
1.4
|
%
|
|
|
0.1
|
%
|
|
|
0.0
|
%
|
Middle East
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
United States
|
|
|
1.1
|
%
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
Other
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100
|
%
|
|
|
100
|
%
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
The regional breakdown of sales is based on the geographic
location of our customers, and not on the location of the end
users of our products, as our customers are often distributors
that resell and, in some cases, further export our products. |
In 2008, our ferroalloys segment sales outside of Russia were
principally to Europe. Sales in Europe accounted for 74% of our
total ferroalloys segment sales.
|
|
|
|
|
|
|
|
|
|
|
|
|
% of Total
|
|
|
|
|
|
|
|
|
Ferroalloys
|
|
|
|
|
% of Total
|
|
|
|
Segment
|
|
|
|
|
Products
|
|
Customer
|
|
Sales
|
|
|
Product
|
|
Sales
|
|
|
Glencore International AG
|
|
|
43.2
|
%
|
|
Nickel
|
|
|
50.0
|
%
|
|
|
|
|
|
|
Chrome
|
|
|
68.2
|
%
|
Stratton Metals LTD
|
|
|
18.8
|
%
|
|
Nickel
|
|
|
29.0
|
%
|
Outokumpu Rossija Oy
|
|
|
9.4
|
%
|
|
Nickel
|
|
|
14.4
|
%
|
|
|
|
|
|
|
Chrome
|
|
|
0.2
|
%
|
Metalloinvest-steel OOO
|
|
|
5.5
|
%
|
|
Ferrosilicon
|
|
|
30.0
|
%
|
Kola Metals & Mining Company OAO
|
|
|
4.3
|
%
|
|
Nickel
|
|
|
6.6
|
%
|
In 2008, the five largest customers of our ferroalloys segment
products were Glencore International AG, Stratton Metals
Limited, Outokumpu Rossija Oy, Metalloinvest-steel OOO and Kola
Metals & Mining Company OAO, which together accounted
for 81% of our ferroalloys segment sales.
91
The following table sets forth information on our domestic and
export sales of our primary ferroalloys categories for the
periods indicated. We define exports as sales by our Russian and
foreign subsidiaries to customers located outside their
respective countries. We define domestic sales as sales by our
Russian and foreign subsidiaries to customers located within
their respective countries. See note 25 to our consolidated
financial statements in Item 18. Financial
Statements.
|
|
|
|
|
|
|
|
|
|
|
|
|
Products
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
(In millions of U.S. dollars, except for percentages)
|
|
|
Nickel(1)
|
|
|
281.3
|
|
|
|
468.9
|
|
|
|
258.7
|
|
Domestic (%)
|
|
|
6.6
|
%
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
Export (%)
|
|
|
93.4
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Ferrosilicon
|
|
|
79.3
|
|
|
|
29.0
|
|
|
|
0.0
|
|
Domestic (%)
|
|
|
92.0
|
%
|
|
|
97.3
|
%
|
|
|
|
|
Export (%)
|
|
|
8.0
|
%
|
|
|
2.7
|
%
|
|
|
|
|
Ferrochrome
|
|
|
68.2
|
|
|
|
|
|
|
|
|
|
Domestic (%)
|
|
|
6.0
|
%
|
|
|
|
|
|
|
|
|
Export (%)
|
|
|
94.0
|
%
|
|
|
|
|
|
|
|
|
Other
|
|
|
5.2
|
|
|
|
3.3
|
|
|
|
1.2
|
|
Domestic (%)
|
|
|
94.3
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Export (%)
|
|
|
5.7
|
%
|
|
|
0.0
|
%
|
|
|
0.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
434.0
|
|
|
|
501.1
|
|
|
|
259.9
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic (%)
|
|
|
23.2
|
%
|
|
|
6.3
|
%
|
|
|
0.5
|
%
|
Export (%)
|
|
|
76.8
|
%
|
|
|
93.7
|
%
|
|
|
99.5
|
%
|
|
|
|
(1) |
|
Sales of nickel contained in ferronickel and converter matte. |
Marketing
and distribution
Domestic
sales
Nickel is supplied to the Russian domestic market, primarily
within our group. Only 7% of total nickel revenues were received
from domestic converter matte sales in 2008. Converter matte is
an intermediate product in the regular ferronickel production
chain containing nickel and cobalt. In 2008, converter matte was
supplied from Southern Urals Nickel Plant to Kola MMC, one of
Norilsk Nickel production facilities.
Ferrosilicon in 2008 was sold into the Russian domestic market
to such consumers as Metalloinvest-Steel OOO, Evraz Group AG
enterprises (Zapsib, NTMK, NKMK) and Severstal OAO, which
together accounted for 82% of the total ferrosilicon sales by
revenue and 15% of the total ferroalloys segment revenues.
Metalloinvest holding enterprises (OEMK and Urals Steel) were
major domestic ferrochrome customers in 2008. Such sales
accounted for 6% of the total ferrochrome sales and 1% of the
total ferroalloys segment revenues.
Export
sales
All of our nickel export sales in 2008 were delivered to three
customers: Glencore International AG, Stratton Metals Ltd. and
Outokumpu Rossija Oy. Those sales together accounted for 93% of
our total nickel sales and 60% of our total ferroalloys segment
revenues. Prices are settled on the basis of nickel prices
quoted by the London Metal Exchange (LME), less a certain
discount. The nickel is delivered by railway from Southern Urals
Nickel Plant to either the port of St. Petersburg or to the
Russian-Finnish border.
In the fourth quarter of 2008, we resumed deliveries of
ferrosilicon for export after an 18 month hiatus. This
hiatus was caused by high demand for ferrosilicon in the
domestic market. Ferrosilicon was sold to Japan only in
92
2008. Deliveries to Japanese customers were effected on CFR
delivery terms (including transportation by railway, handling in
ports of Vanino and Nakhodka and chartering vessels to major
Japanese ports).
Ferrochrome sales in 2008 were effected mainly through such
trading companies as Glencore International AG and DCM DECOmetal
GmbH to the European and U.S. markets. Those sales together
accounted for 86% of our total ferrochrome sales and 13% of the
total ferroalloys segment revenues. Ferrochrome was delivered by
railway to the ports of St. Petersburg or Klaipeda.
Market
share and competition
According to Metall-Expert, Mechel is the third largest Russian
producer of ferrosilicon and ferrochrome by volume. In 2008, we
had a 15% and 12% market share by volume of Russian ferrosilicon
and ferrochrome production, respectively.
Following is a brief description of Russias other largest
ferroalloys producers, according to Metall-Expert and the
companies data:
|
|
|
|
|
Kuznetsk Ferroalloys OAO is the largest Russian
ferrosilicon producer, with a 53% market share by production
volume in 2008. It controls Yurginsk Ferroalloys Plant OAO.
Kuznetsk Ferroalloys produces microsilica and quartzite. It is
primarily
export-oriented,
having exported 88% of its ferrosilicon production volume in
2008.
|
|
|
|
Chelyabinsk Electro-Metallurgical Plant OAO (ChEMK) is
the largest Russian ferrochrome producer, with a 53% market
share by production volume in 2008. It is also the second
largest ferrosilicon producer with a 19% production share in
2008. It also produces silicomanganese and silicocalcium. ChEMK
exports most of its production. In 2008, it exported 93% and 57%
by volume of its ferrochrome and ferrosilicon production,
respectively.
|
|
|
|
Serov Ferroalloys Plant OAO is the second largest Russian
ferrochrome producer, with a 34% market share by production
volume in 2008. It is also one of Russias largest
ferrosilicon producers, with a 6% production share in 2008. The
plant is controlled by the Kazakh industrial group ENRC, which
is one of the largest chrome ore and ferrochrome producers in
the world, according to CRU. Serov also produces
ferrosilicochrome. Serov exported 75% of its ferrochrome
production volume in 2008, and almost all of the ferrosilicon it
produced in 2008 was supplied domestically.
|
Ferroalloys
Ferrosilicon
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Region
|
|
Production
|
|
|
Volume, %
|
|
|
|
|
|
(In thousands of tonnes,
|
|
|
|
|
|
except for percentages)
|
|
|
Kuznetsk Ferroalloys OAO
|
|
Kemerov region
|
|
|
296.4
|
|
|
|
52.6
|
%
|
Chelyabinsk Electro-Metallurgical Plant OAO
|
|
Chelyabinsk
|
|
|
109.4
|
|
|
|
19.4
|
%
|
Bratsk Ferroalloy Plant OAO
|
|
Irkutsk region
|
|
|
84.3
|
|
|
|
15.0
|
%
|
Serov Ferroalloys Plant OAO
|
|
Sverdlovsk region
|
|
|
31.5
|
|
|
|
5.6
|
%
|
Novolipetsk Metallurgical Plant OAO
|
|
Lipetsk region
|
|
|
24.0
|
|
|
|
4.3
|
%
|
Yurginsk Ferroalloys Plant OAO
|
|
Kemerov region
|
|
|
17.8
|
|
|
|
3.1
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
563.4
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Source: Metall-Expert.
93
Ferroalloys
Ferrochrome
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Market Share
|
|
|
|
|
|
|
|
|
by Production
|
|
Manufacturer
|
|
Region
|
|
Production
|
|
|
Volume, %
|
|
|
|
|
|
(In thousands of tonnes,
|
|
|
|
|
|
except for percentages)
|
|
|
Chelyabinsk Electro-Metallurgical Plant OAO
|
|
Chelyabinsk
|
|
|
242.7
|
|
|
|
53.2
|
%
|
Serov Ferroalloys Plant OAO
|
|
Sverdlovsk region
|
|
|
155.6
|
|
|
|
34.1
|
%
|
Tikhvin Ferroalloy Plant ZAO
|
|
Leningrad region
|
|
|
55.3
|
|
|
|
12.1
|
%
|
Klyuchevsk Ferroalloys Plant OAO
|
|
Sverdlovsk region
|
|
|
2.2
|
|
|
|
0.6
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
455.8
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
Source: Metall-Expert.
The Russian nickel market is heavily dominated by Norilsk Nickel
OAO, which according to its company website produced 232,300
tonnes of nickel in 2008 at its Russian facilities and has more
than a 90% share of Russian domestic nickel output by volume.
Nickel
ore and nickel production
Southern Urals Nickel Plant operates two open-pit nickel ore
mines, Sakhara and Buruktal, as well as a nickel production
plant in Orsk. The Sakhara mine is located east of the Ural
Mountains in Chelyabinsk region, about 370 kilometers north
of Orsk. The Buruktal mine is located east of the southern tip
of the Ural Mountains, in Orenburg region, close to the border
with Kazakhstan. It is located 230 kilometers east of Orsk. We
acquired Southern Urals Nickel Plant in 2001.
The table below sets forth the subsoil licenses used by our
nickel mines and the expiration dates thereof.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
|
|
|
|
|
|
License
|
|
|
|
Area
|
|
|
Production
|
|
License Area
|
|
License Holder
|
|
Expiry Date
|
|
Status
|
|
(sq. km)
|
|
|
Commenced
|
|
|
Buruktal
|
|
Southern Urals Nickel Plant
|
|
December 2012
|
|
In production
|
|
|
11.9
|
|
|
|
1968
|
|
Sakhara
|
|
Southern Urals Nickel Plant
|
|
April 2013
|
|
In production
|
|
|
2.2
|
|
|
|
1994
|
|
The following table summarizes our nickel ore and nickel
products production for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
Grade
|
|
|
|
|
|
Grade
|
|
|
|
|
|
Grade
|
|
|
|
Tonnes
|
|
|
(% Ni)
|
|
|
Tonnes
|
|
|
(% Ni)
|
|
|
Tonnes
|
|
|
(% Ni)
|
|
|
|
(In thousands of
tonnes)(1)
|
|
|
Sakhara ore production
|
|
|
1,025.7
|
|
|
|
1.07
|
%
|
|
|
1,236.1
|
|
|
|
1.13
|
%
|
|
|
1,118.3
|
|
|
|
1.10
|
%
|
Buruktal ore production
|
|
|
1,436.4
|
|
|
|
1.05
|
%
|
|
|
1,591.3
|
|
|
|
1.05
|
%
|
|
|
1,240.3
|
|
|
|
1.05
|
%
|
Total ore production
|
|
|
2,462.1
|
|
|
|
1.06
|
%
|
|
|
2,827.4
|
|
|
|
1.09
|
%
|
|
|
2,358.6
|
|
|
|
1.07
|
%
|
Nickel production
|
|
|
16,158.0
|
|
|
|
|
|
|
|
17,111.0
|
|
|
|
|
|
|
|
14,436.0
|
|
|
|
|
|
|
|
|
(1) |
|
Volumes are reported on a wet basis. |
Chrome
ore and silicate nickel ore production
Oriel Resources Ltd. holds two licenses in the Republic of
Kazakhstan to mine chrome ore at the Voskhod deposit in
Aktyubinsk region and silicate nickel ore at the Shevchenko
deposit in Kustanay region, and owns a processing plant located
near the Voskhod underground mine.
Voskhod is located in the Chrometau district of Aktyubinsk
region 110 kilometers east of Aktobe and seven kilometers
northeast of Chrometau. Chrome ore mining commenced at the
Voskhod underground mine in December 2008.
94
The Shevchenko deposit of silicate nickel ore is located in
Kazakhstans Kustanay region and we plan to produce nickel
ore there using the open-pit mining method for further
processing into marketable ferronickel.
The table below sets forth the subsoil licenses used by our
chrome ore and silicate nickel ore properties and the expiration
dates thereof.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
|
|
|
|
|
|
License
|
|
|
|
Area
|
|
|
Production
|
|
License Area
|
|
License Holder
|
|
Expiry Date
|
|
Status
|
|
(sq. km)
|
|
|
Commenced
|
|
|
Voskhod
|
|
Voskhod-Oriel
|
|
October 2029
|
|
In production
|
|
|
1.54
|
|
|
|
2008
|
|
Shevchenko
|
|
Kazakhstansky Nickel Mining Company
|
|
March 2017
|
|
Feasibility study
|
|
|
135
|
|
|
|
n/a
|
|
Quartzite
production
Bratsk Ferroalloy Plant holds the license for exploration and
mining of the Uvatskoye deposit of quartzite and quartzite
sandstones, a raw material for ferrosilicon production. The
deposit is accessible by unpaved road and located 20 km
southwest of Nizhneudinsk in Irkutsk region. After completion of
additional exploration at the deposit in 2011 we plan to start
mining quartzite to be supplied to our Bratsk Ferroalloy Plant.
The table below sets forth the subsoil license held in respect
of our quartzite project and the expiration date thereof.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
|
|
|
|
|
|
License
|
|
|
|
Area
|
|
|
Production
|
|
License Area
|
|
License Holder
|
|
Expiry Date
|
|
Status
|
|
(sq. km)
|
|
|
Commenced
|
|
|
Uvatskoye
|
|
Bratsk Ferroalloy Plant
|
|
July 2033
|
|
Exploration
|
|
|
18.21
|
|
|
|
n/a
|
|
Mineral
reserves (ferroalloys)
Please see Mining Business Mineral
reserves (coal, iron ore and limestone) for a description
of our mineral reserves and mineral deposits generally and our
reporting of proven and probable reserves.
Nickel
ore
As of December 31, 2008, we had nickel ore reserves (proven
and probable) totaling 9.6 million tonnes at an average
nickel grade of 1.0%. The table below summarizes our nickel ore
reserves by mine.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade
|
|
Nickel Ore
Reserves(1)(2)(3)
|
|
Tonnes(4)
|
|
|
(%
Ni)(5)
|
|
|
|
(In millions of tonnes)
|
|
|
Sakhara
|
|
|
4.0
|
|
|
|
1.2
|
%
|
Buruktal
|
|
|
5.6
|
|
|
|
0.9
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
9.6
|
|
|
|
1.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Reserve estimates use the tonnages that are expected to be
mined, taking into account dilution and losses. |
|
(2) |
|
We own 79.9% of Southern Urals Nickel Plant mines. Reserves are
presented for the mines on an assumed 100% ownership basis. |
|
(3) |
|
In estimating our reserves we use average market or contract
prices and currency conversions are carried out at average
official exchange rates of the Central Bank of Russia. |
|
(4) |
|
Volumes are reported on a dry basis. |
|
(5) |
|
Metallurgical recovery is projected to be 73.8%. |
95
As of December 31, 2008, we had nickel ore deposits
totaling 69.7 million tonnes at an average nickel grade of
0.9%. The table below summarizes nickel ore deposits.
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade
|
Nickel Ore
Deposits(1)
|
|
Tonnes(2)
|
|
(%
Ni)(3)
|
|
|
(In millions of tonnes)
|
|
Buruktal
|
|
|
69.7
|
|
|
|
0.9
|
%
|
|
|
|
(1) |
|
Includes adjustments for dilution and mine recovery, based on
historical records. |
|
(2) |
|
Volumes are reported on a dry basis. |
|
(3) |
|
Metallurgical recovery is projected to be 73.8%. |
The Buruktal mine is located approximately 230 kilometers east
of the city of Orsk, in Orenburg region, northeast of the town
of Svetly. The mine is situated just east of the southern tip of
the Ural Mountains, the same geological region as the Sakhara
mine.
The Sakhara mine is the most northern property and is 50
kilometers east of Magnitogorsk in the Chelyabinsk region and
370 kilometers north of Orsk, where Southern Urals Nickel
Plants process smelter is located.
Both the Buruktal and Sakhara mines have railway spurs connected
to the Russian rail system, which is controlled by Russian
Railways.
Through our acquisition of Oriel Resources in April 2008, we
acquired a 100% interest in the Voskhod chrome project
(Voskhod) and a 90% interest in the Shevchenko
nickel project (Shevchenko), both located in
northwestern Kazakhstan. In January 2009, we acquired the
remaining 10% interest in Shevchenko, giving us a current 100%
interest in both Voskhod and Shevchenko.
The subsoil license relating to the silicate nickel ore deposit
at Shevchenko was issued by the government of Kazakhstan in 1997
for a period of 20 years. Shevchenko is an exploration
stage mineral asset without reportable reserves. Currently,
relevant engineering studies are being undertaken.
Chrome
ore
The subsoil license relating to the chrome deposit at Voskhod
was issued by the government of Kazakhstan in 2004 for a period
of 25 years. According to our internal estimates, Voskhod
has total proven and probable reserves of 18.7 million
tonnes at an average grade of 42.2%
Cr2O3,
comprising 0.9 million tonnes of proven and
17.8 million tonnes of probable reserves. Voskhod commenced
producing commercial volumes of chrome ore in December 2008.
Chrome ore concentrate from Voskhod is used in the Tikhvin
Ferroalloy Plant (Tikhvin) in Russia, which is
another asset acquired in 2008 as part of Oriel Resources.
The Voskhod chrome project is situated in the Chrometau district
of Aktyubinsk region, northwestern Kazakhstan. The site is
accessed by road seven kilometers north-northeast from the
nearby town of Chrometau, which lies on the highway from the
regional center of Aktobe.
Ferroalloy
production facilities
Southern
Urals Nickel Plant
Southern Urals Nickel Plant is located in the city of Orsk, in
Orenburg region. We acquired Southern Urals Nickel Plant in 2001.
The plant includes a sinter plant equipped with five sintering
machines; a melting workshop equipped with eight blast furnaces
and 14 thirty-tonne converters; and a roasting workshop equipped
with two electric arc furnaces with a capacity of 12 megawatts
each.
The plant can produce up to 17,500 tonnes per year of
low-ferrous ferronickel in pure nickel equivalent.
96
The following table sets forth the capacity, the capacity
utilization rate and the planned increase in capacity for
Southern Urals Nickel Plants principal production area.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
Planned
|
|
|
Capacity
|
|
Utilization
|
|
Increase
|
Production Areas
|
|
in 2008
|
|
Rate in 2008
|
|
(2009-2011)
|
|
|
(In thousands of tonnes, except for percentages)
|
|
Low-ferrous ferronickel production
|
|
|
16,158
|
|
|
|
92
|
%
|
|
|
|
|
Southern Urals Nickel Plant produced 16,158 tonnes of nickel in
2008.
Bratsk
Ferroalloy Plant
Bratsk Ferroalloy Plant is the largest enterprise in Eastern
Siberia producing high grade ferrosilicon. Ferrosilicon is used
in the steel-making industry for manufacturing carbon and
stainless steel deoxidizers of most kinds of steel grades or
alloying elements for production of insulating, acid-proof and
heatproof steel grades, or pig iron modifier, as well as
reducing agents for production of nonferrous metals and alloys.
Ferrosilicon is a primary raw material for alloyed steels
produced by Chelyabinsk Metallurgical Plant. We acquired Bratsk
Ferroalloy Plant in 2007.
The main production facilities of the plant include four
ore-thermal ovens with a capacity of 25
megavolt-amperes.
The following table sets forth the capacity, the capacity
utilization rate and the planned increase in capacity for Bratsk
Ferroalloy Plants principal production area.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capacity
|
|
Planned
|
|
|
Capacity
|
|
Utilization
|
|
Increase
|
Production Areas
|
|
in 2008
|
|
Rate in 2008
|
|
(2009-2011)
|
|
|
(In thousands of tonnes, except for percentages)
|
|
Ferrosilicon production
|
|
|
91,110
|
|
|
|
100
|
%
|
|
|
113
|
|
Bratsk Ferroalloy Plant produced 91,110 tonnes of ferrosilicon
in 2008.
Tikhvin
Ferroalloy Plant
Tikhvin Ferroalloy Plant is designed to smelt chrome ore into
high carbon ferrochrome for use predominantly in the stainless
steel industry. The other raw materials used in the ferrochrome
smelting process are metallurgical coke as a reducing agent and
a quartzite flux. The plant is situated in the small town of
Tikhvin, 200 kilometers southeast of St. Petersburg, Russia. It
comprises four semi-closed submerged arc AC furnaces with a full
production capacity of 22.5
megavolt-amperes
each (with a combined annual capacity of 140,000 tonnes of high
carbon ferrochrome) and four gas cleaning plants. Tikhvin
Ferroalloy Plant commenced production in April 2007 using
imported ore. Since April 1, 2009, the plant has moved to
ferrochrome production using only concentrate from the Voskhod
chrome processing plant. Four furnaces are used in production.
In the fourth quarter of 2008 and in the first quarter of 2009,
the furnaces operated at low capacity (60%) because of the low
profitability of ferrochrome production using imported ore and
difficulties in marketing its output.
Trade
restrictions
In February 2008, an antidumping duty in the amount of 17.8% was
imposed on exports to the E.U. of ferrosilicon produced by our
Bratsk Ferroalloy Plant for a period of five years.
Power
Business
Southern
Kuzbass Power Plant
Southern Kuzbass Power Plant is located in the city of Kaltan in
the Kemerovo region, which is south of Russias coal-rich
Kuzbass district. It has a total installed capacity of
554 MW and installed heat capacity of 1,500 Gcal/h as of
December 31, 2008. The electricity output of the plant for
the year ended December 31, 2008 was 2.1 million kWh.
The heat power generated by the plant for the year ended
December 31, 2008 was 737,356 Gcal. We acquired Southern
Kuzbass Power Plant in 2007.
97
Southern Kuzbass Power Plant uses steam coal as fuel, which is
supplied to it from local sources, including our Southern
Kuzbass Coal Company. In 2008, it consumed 790,055 tonnes of
steam coal from Southern Kuzbass Coal Company.
The generation facilities of Southern Kuzbass Power Plant are
listed below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Month and Year of
|
|
|
|
|
|
|
|
|
|
|
|
Commissioning at
|
|
Installed
|
|
|
Electricity
|
|
|
|
Year of
|
|
|
Southern Kuzbass
|
|
Capacity
|
|
|
Production in
|
|
Generation Unit No.
|
|
Manufacture
|
|
|
Power Plant
|
|
(MW)
|
|
|
2008 (million kWh)
|
|
|
VK-50-2 LMZ
|
|
|
1950
|
|
|
April 1951
|
|
|
53
|
|
|
|
193,659
|
|
VK-50-2 LMZ
|
|
|
1950
|
|
|
November 1951
|
|
|
53
|
|
|
|
224,788
|
|
VK-50-2 LMZ
|
|
|
1950
|
|
|
August 1952
|
|
|
53
|
|
|
|
294,343
|
|
VK-50-2 LMZ
|
|
|
1952
|
|
|
February 1953
|
|
|
53
|
|
|
|
143,131
|
|
T-115-8,8 LMZ
|
|
|
1996
|
|
|
December 2003
|
|
|
113
|
|
|
|
390,104
|
|
T-88/106-90 LMZ
|
|
|
1953
|
|
|
July 1954
|
|
|
88
|
|
|
|
429,963
|
|
VK-50-2 LMZ
|
|
|
1954
|
|
|
December 1954
|
|
|
53
|
|
|
|
184,749
|
|
T-88/106-90 LMZ
|
|
|
1953
|
|
|
September 1956
|
|
|
88
|
|
|
|
265,305
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Installed Capacity
|
|
|
554
|
|
|
|
|
|
Total Electricity Production
|
|
|
2,126,042
|
|
|
|
|
|
|
The plant sells electricity and capacity on the wholesale market
only, as well as heat energy directly to consumers. In Russia it
is common for thermal power plants to produce and sell heat
energy, sometimes in the form of industrial steam and sometimes
in the form of hot water, for business and residential heating
and household use, which is distributed in towns and cities by a
network of hot water distribution pipes. Southern Kuzbass Power
Plants heat energy is distributed at regulated prices in
the form of hot water in the city of Kaltan and in the city of
Osinniki.
Kuzbass
Power Sales Company
Kuzbass Power Sales Company is located in the Kemerovo region
and is the largest power distributing company in Siberia. Its
distributed power volume in 2008 amounted to 13.3 billion
kWh. We acquired Kuzbass Power Sales Company in 2007. The
addition of Kuzbass Power Sales Company, along with Southern
Kuzbass Power Plant, allows us to improve the utilization of our
existing power co-generation capabilities and provides a base
for growth in the power industry.
Kuzbass Power Sales Company sells electricity on the retail
market. The company sells electricity to the public, to social
infrastructure companies, housing and public utilities and large
industrial companies. Due to its area of operation, its primary
industrial customers are in the mining and processing
industries. It supplies electricity to
end-consumers
directly and also through four regional agents.
The company is appointed as guaranteeing supplier in
the Kemerovo region. For a discussion of guaranteeing suppliers,
see Regulatory Matters Russian
Regulation Regulation of electricity
market Sales of electricity Retail
electricity market.
Toplofikatsia
Rousse
Toplofikatsia Rousse is a power plant located on the bank of the
Danube River in close proximity to the harbor of Rousse,
Bulgaria. We acquired 49% of Toplofikatsia Rousse in December
2007. Currently, the plant generates 290 MW, which is below
its installed capacity of 400 MW. Pursuant to our capital
improvements program, we are upgrading the equipment at
Toplofikatsia Rousse to fully utilize its installed capacity.
The plant has a total heat capacity of 35 Gcal/h and uses steam
coal as fuel, most of which is supplied to it from our coal
mines in Russia. The plant has approximately 700 employees.
98
Mechel-Energo
OOO
Established in 2001, Mechel-Energo OOO is located in the city of
Moscow. Mechel-Energos core activity is generation and
sale of electricity, capacity, and heat energy in the form of
hot water and steam. In addition, the priority line in its
activities is supplying our production facilities with energy.
The company has separate structural units in the cities of
Beloretsk, Vidnoye, Izhevsk, Mezhdurechensk, Chebarkul and
Chelyabinsk.
Mechel-Energo supplies heat energy (in the form of hot water and
steam) at regulated prices to its consumers, including
residential consumers and commercial customers, of the cities of
Vidnoye, Chelyabinsk, Chebarkul, Beloretsk, Mezhdurechensk and
Myski.
Mechel-Energo has cogeneration facilities and operates using,
mainly, blast furnace gas and coke oven gas, which is a
byproduct of steelmaking, and natural gas, which we purchase
from Gazprom.
Mechel-Energos sales amounted to 4,162 billion kWh of
electricity and 4,121 million Gcal of heat energy in 2008.
Capital
Improvements Program
We plan to spend approximately $2.9 billion for our capital
improvements program for the four-year period of
2009-2012.
Our capital improvements program is primarily targeted at
expanding the mining segment and increasing the efficiency of
the steel segment. The split is approximately $1.4 billion
in mining, approximately $1.2 billion in steel,
approximately $110.0 million in ferroalloys and
approximately $36.0 million in the power segment. Our
ability to realize our capital improvements program is
constrained by our ability to generate cash flow, obtain
additional financing and refinance or restructure existing
indebtedness.
We continually review our capital improvements program in light
of our cash flow, liquidity position, results of operations and
market conditions. In light of the above factors, we may adjust
our capital improvements program. See Item 3. Key
Information Risk Factors Risks Relating
to Our Financial Condition and Financial Reporting
Servicing and refinancing of our indebtedness may materially
adversely affect our cash flow, Item 3. Key
Information Risk Factors Risks Relating
to Our Financial Condition and Financial Reporting
We could be materially adversely affected if we do not comply
with our loan agreements and Item 3. Key
Information Risk Factors Risks Relating
to Our Financial Condition and Financial Reporting
We will require a significant amount of cash to fund our capital
improvements program.
In the mining segment we expect to direct approximately
$1.6 billion to the development of the Elga coal deposit
and construction of a rail branch line of approximately 315
kilometers in length in
2008-2011.
Investments in Southern Kuzbass Coal Company will amount to
$188.0 million. In the iron ore business, we will invest
approximately $59.0 million in Korshunov Mining Plant.
Projects aimed at the development of the Erunakovsk deposit and
increasing coal production at the Olzherassk and Sibirginsk
mines, as well as construction of a
load-haul-dump
system, have been suspended.
Steel segment projects are targeted at improving efficiency
while maintaining existing output, and will be mainly focused on
Chelyabinsk Metallurgical Plant and Izhstal. The main project,
started in 2008, is the construction of a universal rail and
structural steel mill aimed at increasing rolling capacity to
1.1 million tonnes and decreasing the proportion of
lower-value semi-finished product sales by increasing the
production of high quality rolled steel products and rails.
Preliminary engineering works have been completed, an equipment
delivery contract and construction contract have been signed and
the project is planned to be completed in 2011.
99
The following table sets out by segment and facility the major
items of our capital expenditures currently in progress or
expected to be commenced in
2009-2010.
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|
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|
|
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Approximate
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Year of
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Estimated
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|
|
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Planned Increase in Capacity
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Total Planned
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Project
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Year of
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and/or Other Improvement
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Expenditures(1)
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Launch
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Completion
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(In millions)
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Mining Business
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|
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|
|
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Maintenance expenditures
|
|
Maintaining current coal and iron ore mining and coal and iron
ore concentrate production
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$
|
293.2
|
|
|
|
2009
|
|
|
|
2012
|
|
Yakutugol
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|
|
|
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Construction of a rail branch to the Elga coal deposit and the
development of the Elga coal deposit
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Providing access to deposit and the development of the deposit
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$
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1,644.8
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|
|
2008
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|
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2011
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Steel Business
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|
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|
|
|
|
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|
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Maintenance expenditures
|
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Maintaining current output capacity
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$
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182.5
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|
|
|
2009
|
|
|
|
2012
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Chelyabinsk Metallurgical Plant
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Construction of rolling facilities in blooming building
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Introducing new types of rolled products for construction
industry with a design capacity of 1.1 million tonnes per annum
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$
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700.4
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|
|
2008
|
|
|
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2011
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Izhstal
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|
|
|
|
|
|
|
|
|
|
|
|
Modernization of arc-furnace melting facilities; renovation of
arc-furnace shop No. 23
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|
Increase of arc-furnace steel melting capacity to 480,000 tonnes
per annum and steel quality improvements; decommissioning older
open-hearth furnace
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$
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125.3
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|
|
2007
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|
|
|
2009
|
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Reconstruction of mill No. 250
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Increase in capacity to 300,000 tonnes per annum and increase of
quality of rolled products
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$
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62.6
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2007
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|
|
|
2009
|
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Infrastructure of
arc-furnace
shop No. 23 and mill No. 250
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|
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|
$
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7.1
|
|
|
|
2007
|
|
|
|
2009
|
|
Ferroalloys business
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
Maintenance expenditures
|
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Maintaining current output capacity
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$
|
59.1
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|
|
|
2009
|
|
|
|
2012
|
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Transport division
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|
|
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Maintenance expenditures
|
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Maintaining current output capacity
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$
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7.5
|
|
|
|
2009
|
|
|
|
2012
|
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Technical modernization of Port Posiet
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Increase of production capacity by 7.0 million tonnes per
annum
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$
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71.3
|
|
|
|
2004
|
|
|
|
2010
|
|
Power business
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|
|
|
|
|
|
|
|
|
|
|
|
|
Maintenance expenditures
|
|
Maintaining current output capacity
|
|
$
|
35.5
|
|
|
|
2009
|
|
|
|
2012
|
|
|
|
|
(1) |
|
We estimate that approximately $709.0 million of the
aforementioned planned expenditures for these projects have been
made as of December 31, 2008. In 2008, we spent
$1.2 billion in total for capital expenditures. |
Research
and Development
We maintain research programs at the corporate level and at
certain of our business units to carry out research and applied
technology development activities. At the corporate level, we
have a Division of Reconstruction and Development of
Metallurgical Facilities at Mechel Management
(12 employees), Division of Mining Production at Mechel
Management (12 employees), Department of Hardware
Production Development at Mechel Management
100
(two employees), and a Department of Production and
Technical Policy at Mechel Ferroalloys Management
(seven employees).
In the course of our research and development we also contract
with third-party consultants and Russian research institutions.
In addition to these activities performed at our corporate
level, each of Chelyabinsk Metallurgical Plant, Beloretsk
Metallurgical Plant, Southern Urals Nickel Plant, Izhstal, Urals
Stampings Plant, Mechel Targoviste and Yakutugol have
specialized research divisions with a total of 465 researchers
involved in the improvement of existing technologies and
products.
Our research and development expenses in the years ending
December 31, 2008, 2007 and 2006 were not significant.
Insurance
Most of our Russian production facilities have no comprehensive
insurance coverage against the risks associated with the
business in which we operate, other than insurance required
under the Russian law, existing collective agreements, loan
agreements or other undertakings. Our Russian facilities have
various compulsory insurance policies: legal liability for
pollution, compulsory motor vehicle insurance and other forms of
insurance. Some of our facilities provide their workers with
medical insurance and accident and health insurance in
accordance with existing collective employment agreements. In
addition, some of our Russian facilities have motor vehicle
insurance, property insurance (real property and machinery
insurance, goods), third party liability insurance and cargo.
Some of our international production facilities are not covered
by comprehensive insurance typical for such operations in
Western countries. However, they all have the compulsory
insurance coverage required under the law of their respective
jurisdictions: motor vehicle insurance, pollution legal
liability insurance, employer liability and others. Furthermore,
some of our international production facilities also carry
insurance coverage for their property (real property and
machinery insurance, goods), liability (third party liability,
professional and product liability), cargo (including freight
insurance), as well as medical insurance and accident and health
insurance for their workers.
Regulatory
Matters
Russian Regulation
We describe below certain regulatory matters that are applicable
to our Russian operations.
Licensing
of operations
We are required to obtain numerous licenses, authorizations and
permits from Russian governmental authorities for our
operations. The Federal Law On Licensing of Certain Types
of Activities, dated August 8, 2001, as amended, as
well as other laws and regulations, set forth the activities
subject to licensing and establish procedures for issuing
licenses. In particular, some of our companies need to obtain
licenses, authorizations and permits to carry out their
activities, including, among other things:
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the use of subsoil, which is described in more detail in
Subsoil licensing below;
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the use of water resources;
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the discharge of pollutants into the environment;
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the handling of hazardous waste;
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storage and use of explosive, flammable
and/or
dangerous materials;
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operation of industrial facilities featuring fire and explosion
hazard (including mining and surveying activities);
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construction;
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fire control and security;
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medical operations; and
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transportation activities.
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101
These licenses and permits are usually issued for a period of
five years and may be extended upon application by the licensee.
Licenses for the use of natural resources may be issued for
shorter or longer periods. Upon the expiration of a license, it
may be extended upon application by the licensee, but usually
subject to prior compliance with regulations.
Regulatory authorities maintain considerable discretion in the
timing of issuing licenses and permits. The requirements imposed
by these authorities may be costly, time-consuming and may
result in delays in the commencement or continuation of
exploration or production operations. Further, private
individuals and the public at large possess rights to comment on
and otherwise participate in the licensing process, including
through challenges in the courts. For example, individuals and
public organizations may make claims or applications to the
Federal Agency for Subsoil Use regarding subsoil abuse, damage
to the subsoil and general environmental issues. The Federal
Agency for Subsoil Use is required by law to review such claims
and applications and to respond to those who file them. The
agency can initiate further investigation in the course of
reviewing claims and applications, and such investigations can
lead to suspension of the subsoil license if the legal grounds
for such suspension are identified in the course of the
investigation. Additionally, citizens may make claims in court
against state authorities for failing to enforce environmental
requirements (for example, if a breach by the licensee of its
license terms caused damage to an individuals health,
legal interests or rights), and pursuant to such a claim the
court may order state authorities to suspend the subsoil
license. Accordingly, the licenses we need may not be issued, or
if issued, may not be issued in a timely fashion, or may impose
requirements which restrict our ability to conduct our
operations or to do so profitably.
As part of their obligations under licensing regulations and the
terms of our licenses and permits, some of our companies must
comply with numerous industrial standards, employ qualified
personnel, maintain certain equipment and a system of quality
controls, monitor operations, maintain and make appropriate
filings and, upon request, submit specified information to the
licensing authorities that control and inspect their activities.
Subsoil
licensing
In Russia, mining minerals requires a subsoil license from the
Federal Agency for Subsoil Use with respect to an identified
mineral deposit, as well as the right (through ownership, lease
or other right) to use the land where such licensed mineral
deposit is located. In addition, as discussed above, operating
permits are required with respect to specific mining activities.
The primary law regulating subsoil licensing is the Federal Law
On Subsoil, dated February 21, 1992, as amended
(the Subsoil Law), which sets out the regime for
granting licenses for the exploration and production of mineral
resources. The Procedure for Subsoil Use Licensing, adopted by
Resolution of the Supreme Soviet of the Russian Federation on
July 15, 1992, as amended (the Licensing
Regulation), also regulates the exploration and production
of mineral resources. According to both the Subsoil Law and the
Licensing Regulation, subsurface mineral resources are subject
to the jurisdiction of the federal authorities.
Among different licenses required for mining minerals in Russia,
the two major types of licenses are: (1) an exploration
license, which is a non-exclusive license granting the right of
geological exploration and assessment within the license area,
and (2) a production license, which grants the licensee an
exclusive right to produce minerals from the license area. In
practice, many of the licenses are issued as combined licenses,
which grant the right to explore, assess and produce minerals
from the license area. A subsoil license defines the license
area in terms of latitude, longitude and depth.
There are two major types of payments with respect to the
extraction of minerals: (1) periodic payments for the use
of subsoil under the Subsoil Law and (2) the minerals
extraction tax under the Tax Code. Failure to make these
payments could result in the suspension or termination of the
subsoil license. The Subsoil Law-mandated payments are not
material to our mining segments results of operations. The
minerals extraction tax is calculated as a percentage of the
value of minerals extracted. Currently the tax rates are 4% for
coal, 4.8% for iron ore and 8% for nickel. In 2008, we incurred
minerals extraction taxes in the amount of $52.3 million,
which is included in the statement of income and comprehensive
income as production related overheads. See note 22 to our
consolidated financial statements in Item 18.
Financial Statements.
102
The term of the license is set forth in the license. Prior to
January 2000, exploration licenses could have a maximum term of
five years, production licenses a maximum term of 20 years,
and combined exploration, assessment and production licenses a
maximum term of 25 years. After amendments to the Subsoil
Law in January 2000 and in August 2004, exploration licenses
still have a maximum term of five years; in the event that a
prior license with respect to a particular field is terminated
early (for example, when a license is withdrawn due to
non-usage of
the licensed subsoil), a production license may have a one year
term until a new licensee is determined, but is generally
granted to another user for the term of the expected operational
life of the field based on a feasibility study; and combined
exploration, assessment and production licenses can be issued
for the term of the expected operational life of the field based
on a feasibility study. These amendments did not affect the
terms of licenses issued prior to January 2000, but permit
licensees to apply for extensions of such licenses for the term
of the expected operational life of the field in accordance with
the amended Subsoil Law. The term of a subsoil license runs from
the date the license is registered with the Russian Federal
Agency for Subsoil Use.
Issuance
of licenses
Subsoil licenses are issued by the Federal Agency for Subsoil
Use. Most of the currently existing production licenses owned by
companies derive from (1) pre-existing rights granted
during the Soviet era and up to the enactment of the Subsoil Law
to state-owned enterprises that were subsequently reorganized in
the course of
post-Soviet
privatizations; or (2) tender or auction procedures held in
the post-Soviet period. The Russian Civil Code, the Subsoil Law
and the Licensing Regulation contain the major requirements
relating to tenders and auctions. The Subsoil Law allows
production licenses to be issued without a tender or auction
procedure only in limited circumstances, such as instances when
a mineral deposit is discovered by the holder of an exploration
license at its own expense during the exploration phase.
Extension
of licenses
The Subsoil Law permits a subsoil licensee to request an
extension of a production license in order to complete the
production from the subsoil plot covered by the license or the
procedures necessary to vacate the land once the use of the
subsoil is complete, provided the user complies with the terms
and conditions of the license and the relevant regulations.
In order to extend a period of a subsoil license, a company must
file an application with the federal authorities to amend the
license.
Order of the Ministry of Natural Resources
No. 439-R,
dated October 31, 2002, recommends that the following
issues be considered by the relevant governmental authorities
when determining whether to approve an amendment (including an
extension) of a license: (1) the grounds for the
amendments, with specific information as to how the amendments
may impact payments by the licensee to the federal and local
budgets; (2) compliance of the licensee with the conditions
of the license; and (3) the technical expertise and
financial capabilities that would be required to implement the
conditions of the amended license.
The factors that may, in practice, affect a companys
ability to obtain the approval of license amendments (including
extensions) include (1) its compliance with the license
terms and conditions; (2) its managements experience
and expertise relating to subsoil issues; and (3) the
relationship of its management with federal
and/or local
governmental authorities, as well as local governments. For a
description of additional factors that may affect Russian
companies ability to extend their licenses, see
Item 3. Key Information Risk
Factors Risks Relating to Our Business and
Industry Our business could be adversely affected if
we fail to obtain or renew necessary licenses and permits or
fail to comply with the terms of our licenses and permits.
See also Item 3. Key Information Risk
Factors Risks Relating to the Russian Federation and
Other Countries Where We Operate Legal risks and
uncertainties Deficiencies in the legal framework
relating to subsoil licensing subject our licenses to the risk
of governmental challenges and, if our licenses are suspended or
terminated, we may be unable to realize our reserves, which
could materially adversely affect our business and results of
operations and Item 3. Key
Information Risk Factors Risks Relating
to the Russian Federation and Other Countries Where We
Operate Legal risks and uncertainties
Weaknesses relating to the Russian legal system and legislation
create an uncertain investment climate.
103
Maintenance
and termination of licenses
A license granted under the Subsoil Law is accompanied by a
licensing agreement. The law provides that there be two parties
to any subsoil licensing agreement: the relevant state
authorities and the licensee. The licensing agreement sets out
the terms and conditions for the use of the subsoil.
Under a licensing agreement, the licensee makes certain
environmental, safety and production commitments. For example,
the licensee makes a production commitment to bring the field
into production by a certain date and to extract an
agreed-upon
volume of natural resources each year. The license agreement may
also contain commitments with respect to social and economic
development of the region. When the license expires, the
licensee must return the land to a condition which is adequate
for future use. Although most of the conditions set out in a
license are based on mandatory rules contained in Russian law,
certain provisions in a licensing agreement are left to the
discretion of the licensing authorities and are often negotiated
between the parties. However, commitments relating to safety and
the environment are generally not negotiated. We expect that we
will be able to meet the commitments set forth in our licensing
agreements.
The fulfillment of a licenses conditions is a major factor
in the good standing of the license. If the subsoil licensee
fails to fulfill the licenses conditions, upon notice, the
license may be terminated or the subsoil users rights may
be restricted by the licensing authorities. However, if a
subsoil licensee cannot meet certain deadlines or achieve
certain volumes of exploration work or production output as set
forth in a license, it may apply to amend the relevant license
conditions, though such amendments may be denied.
The Subsoil Law and other Russian legislation contain extensive
provisions for license termination. A licensee can be fined or
the license can be suspended or terminated for repeated breaches
of the law, upon the occurrence of a direct threat to the lives
or health of people working or residing in the local area, or
upon the occurrence of certain emergency situations. A license
may also be terminated for violations of material
license terms. Although the Subsoil Law does not specify which
terms are material, failure to pay subsoil taxes and failure to
commence operations in a timely manner have been common grounds
for limitation or termination of licenses. Consistent
underproduction and failure to meet obligations to finance a
project would also likely constitute violations of material
license terms. In addition, certain licenses provide that the
violation by a subsoil licensee of any of its obligations may
constitute grounds for terminating the license.
If the licensee does not agree with a decision of the licensing
authorities, including a decision relating to a license
termination or the refusal to re-issue an existing license, the
licensee may appeal the decision through administrative or
judicial proceedings. In certain cases prior to termination the
licensee has the right to attempt to cure the violation within
three months of its receipt of notice of the violation. If the
issue has been resolved within such a three month period, no
termination or other action may be taken.
Land use
rights
Russian legislation prohibits the carrying out of any commercial
activity, including mineral extraction, on a land plot without
appropriate land use rights. Land use rights are needed and
obtained for only the portions of the license area actually
being used, including the plot being mined, access areas and
areas where other mining-related activity is occurring.
Under the Land Code, companies generally have one of the
following rights with regard to land in the Russian Federation:
(1) ownership; (2) right of perpetual use or
(3) lease.
A majority of land plots in the Russian Federation are owned by
federal, regional or municipal authorities which, through public
auctions or tenders or through private negotiations, can sell,
lease or grant other use rights to the land to third parties.
Companies may also have a right of perpetual use of land that
was obtained prior to the enactment of the Land Code; however,
the Federal Law On Introduction of the Land Code,
dated October 25, 2001, with certain exceptions, requires
companies using land pursuant to rights of perpetual use by
January 1, 2010 either to purchase the land from, or to
enter into a lease agreement relating to the land with, the
relevant federal, regional or municipal authority acting as
owner of the land. See Item 3. Key
Information Risk Factors Risks Relating
to Our
104
Business and Industry The potential implementation
by the Russian government of a law requiring Russian companies
to purchase or lease the land on which they operate may have a
material adverse effect on our financial condition.
Our mining subsidiaries generally have a right of perpetual use
of their plots or have entered into long-term lease agreements.
Under Russian law a lessee generally has a priority right to
enter into a new land lease agreement with a lessor upon the
expiration of a land lease. In order to renew a land lease
agreement, the lessee must apply to the lessor (usually state or
municipal authorities) for a renewal prior to the expiration of
the agreement. Any land lease agreement for a term of one year
or more must be registered with the relevant state authorities.
We generally own, lease or have a right of perpetual use of the
land on which our steel production facilities are located.
Environmental
legislation
We are subject to laws, regulations and other legal requirements
relating to the protection of the environment, including those
governing the discharge of substances into the air and water,
the formation, distribution and disposal of hazardous substances
and waste, the cleanup of contaminated sites, flora and fauna
protection and wildlife protection. Issues of environmental
protection in Russia are regulated primarily by the Federal Law
On Environmental Protection, dated January 10,
2002, as amended (the Environmental Protection Law),
as well as by a number of other federal, regional and local
legal acts.
At a Russian government press conference on June 3, 2008,
it was announced that a new draft law aimed at improving
environmental regulation is being prepared and would be
submitted to the State Duma by October 1, 2008. The law is
not effective by now. The Russian government intends to improve
the state environmental monitoring system, to develop a better
allocation of functions among state environmental agencies on
the federal and regional levels, as well as to increase fines
for companies noncompliance with environmental laws and
regulations. In addition, a proposal was outlined to create a
comprehensive system regulating the levels of permissible
environmental impact and a differentiated system of water, air
and soil quality standards, as well as to improve the technical
regulation system to raise the energy efficiency of industry. No
proposals or drafts have been made publicly available. See
Item 3. Key Information Risk
Factors Risks Relating to Our Business and
Industry More stringent environmental laws and
regulations or more stringent enforcement of existing
environmental laws and regulations in the jurisdictions where we
operate may have a significant negative effect on our operating
results.
Pay-to-pollute
The Environmental Protection Law and other Russian environmental
protection legislation establish a
pay-to-pollute
regime administered by federal and local authorities.
Pay-to-pollute (or payments for environmental
pollution) is a form of mandatory reimbursement to the Russian
government of damage caused to the environment.
The Russian government has established standards relating to the
permissible impact on the environment and, in particular, limits
for emissions and disposal of substances, waste disposal and
resource extraction. A company may obtain temporary approval for
exceeding these statutory limits from Rostekhnadzor, depending
on the type and scale of environmental impact. As a primary
condition to such approval, a plan for the reduction of the
emissions or disposals to the standard legal maximum limits must
be developed by the company and cleared with Rostekhnadzor. The
emission reduction plan is generally required to be implemented
within a specific period. If, by the end of that period, a
companys discharges of pollutants are still in excess of
statutory limits, a new emission reduction plan must be
submitted to Rostekhnadzor for approval.
Fees for discharge per tonne of each contaminant into air and
water and fees for waste disposal are established by
governmental authorities. These fees are assessed on a sliding
scale for both the statutory or individually approved limits on
emissions and effluents and for pollution in excess of these
limits: the lowest fees are imposed for pollution within the
statutory limits, intermediate fees are imposed for pollution
within the individually approved temporary limits, and the
highest fees are imposed for pollution exceeding such limits
(above-limit fees).
105
Payments of above-limit fees for violation of environmental
legislation do not relieve a company from its responsibility to
take environmental protection measures and undertake restoration
and clean-up
activities. In 2008, we incurred above-limit fees and penalties
in the amount of about $3.9 million.
Ecological
expert examination
According to the Federal Law On Ecological Expert
Examination, dated November 23, 1995, as amended (the
Ecology Law), ecological expert examination is a
process of verifying compliance of business or operational
documentation with ecological standards and technical
regulations established pursuant to the Ecology Law for the
purpose of preventing a negative environmental impact of such
business or operations. The Ecology Law provides for the main
principles for conducting ecological expert examination and for
the type of documentation which is subject to such inspection.
In relation to our operating companies, all documentation
underlying the issuance of some of our licenses, in particular
licenses issued by federal authorities to conduct activities
related to collection, usage, sterilization, transportation and
disposal of dangerous wastes, are subject to ecological expert
examination.
Examination of documentation related to capital construction is
regulated under the Urban Development Code. The Urban
Development Code provides for governmental inspection to verify
compliance of project documentation with relevant technical
regulations, including sanitary-epidemiological and ecological
regulations, requirements on protection of objects of cultural
heritage, as well as fire, industrial, nuclear, radiation and
other kinds of safety requirements, and also compliance of
results of engineering surveys with relevant technical
regulations.
Environmental
enforcement authorities
Currently state environmental regulation is administered by
several federal services and agencies and their regional
subdivisions, in particular, the Federal Service for the
Supervision of the Use of Natural Resources, Rostekhnadzor, the
Federal Service for Hydrometrology and Environmental Monitoring,
the Federal Agency for Subsoil Use, the Federal Agency for
Forestry and the Federal Agency for Water Resources. Included in
these agencies sphere of responsibility are environmental
preservation and control, enforcement and observance of
environmental legislation, drafting and approving regulations
and filing court claims to recover environmental damages. The
statute of limitations for such claims is 20 years.
The Russian federal government and the Ministry of Natural
Resources and Ecology are responsible for coordinating the work
of the federal services and agencies engaged in state
environmental regulation.
The structure of environmental enforcement authorities described
above was established in 2004. This structure was subjected to
certain changes in 2008. In particular, the Ministry of Natural
Resources was transformed into the Ministry of Natural Resources
and Ecology and Rostekhnadzor is now under its supervision. For
these reasons, the authorities are currently redistributed among
federal bodies, on one hand, and among federal central and
regional executive bodies, on the other hand.
Environmental
liability
If the operations of a company violate environmental
requirements or cause harm to the environment or any individual
or legal entity, a court action may be brought to limit or ban
these operations and require the company to remedy the effects
of the violation. Any company or employees that fail to comply
with environmental regulations may be subject to administrative
and/or civil
liability, and individuals may be held criminally liable. Courts
may also impose
clean-up
obligations on violators in lieu of or in addition to imposing
fines or other penalties to compensate for damages.
Subsoil licenses generally require certain environmental
commitments. Although these commitments can be substantial, the
penalties for failing to comply and the reclamation requirements
are generally low; however, failure to comply with reclamation
requirements can result in a suspension of mining operations.
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Reclamation
We conduct our reclamation activities for land damaged by
production in accordance with the Basic Regulation on Land
Reclamation, Removal, Preservation, and Rational Use of the
Fertile Soil Layer, approved by Order No. 525/67 of
December 22, 1995, of the Ministry of Natural Resources. In
general, our reclamation activities involve both a technical
stage and a biological stage. In the first stage, we backfill
the pits, grade and terrace mound slopes, level the surface of
the mounds, and add clay rock on top for greater adaptability of
young plants. In the biological stage, we plant conifers (pine,
larch, cedar) on horizontal and gently sloping surfaces and
shrubs and bushes to reinforce inclines. Russian environmental
regulations do not require mines to achieve the approximate
original contour of the property as is required, for example, in
the United States.
Environmental
protection programs
We have been developing and implementing environmental
protection programs at all of our mining, steel, ferroalloys,
power and logistics subsidiaries. Such programs include measures
to enforce our adherence to the requirements and limits imposed
on air and water pollution, as well as allocation of industrial
waste, introduction of environmentally friendly industrial
technologies, the construction of purification and filtering
facilities, the repair and reconstruction of industrial water
supply systems, the installation of metering systems,
reforestation and the recycling of water and industrial waste.
Kyoto
Protocol
In December 1997, in Kyoto, Japan, the signatories to the United
Nations Convention on Climate Change established individual,
legally binding targets to limit or reduce greenhouse gas
emissions by developed nations. This international agreement,
known as the Kyoto Protocol, came into force on
February 16, 2005. As of November 2007, 175 states
(including Russia) and regional economic integration
organizations (such as the E.U.) had ratified the Kyoto
Protocol. We do not currently anticipate that the implementation
of the Kyoto Protocol will have a material impact on our
business beyond our plants in Bulgaria and Romania. All E.U.
countries, including Bulgaria and Romania, are accepting
national plans for allocation of greenhouse gas emission quotas
starting from 2008. Toplofikatsia Rousse, located in Bulgaria,
and our three Romanian steel plants are also obtaining
greenhouse gas emission quotas for
2008-2012
period. According to our production program, both surpluses
within quota and quota overruns may occur. Quota overruns will
result in a requirement to acquire emission reduction units
under the European Union Greenhouse Gas Emission Trading Scheme.
Health
and safety
Due to the nature of our business, much of our activity is
conducted at industrial sites by large numbers of workers, and
workplace safety issues are of significant importance to the
operation of these sites.
The principal law regulating industrial safety is the Federal
Law On Industrial Safety of Dangerous Industrial
Facilities, dated July 21, 1997, as amended (the
Safety Law). The Safety Law applies, in particular,
to industrial facilities and sites where certain activities are
conducted, including sites where lifting machines are used,
where alloys of ferrous and non-ferrous metals are produced,
where hazardous substances are stored and used (including
allowed concentrations) and where certain types of mining is
done.
Our employees are covered by medical insurance purchased by us.
Our employees have regular medical examinations and if necessary
are offered preventative treatments in sanatoriums and
preventative medicine facilities. Our employees who work in
mines and other facilities with potentially hazardous working
conditions have access to special food, and we provide hot meals
to our employees during working hours. Our industrial production
staff members are provided with special protective clothing and
safety equipment and our facilities are equipped with emergency
stations.
There are also regulations that address safety rules for coal
mines, the production and processing of ore, the blast-furnace
industry, steel smelting, alloy production and nickel
production. Additional safety rules also apply to certain
industries, including metallurgical and coke chemical
enterprises, and the foundry industry.
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Any construction, reconstruction, liquidation or other
activities in relation to regulated industrial sites is subject
to a state industrial safety review. Any deviation from project
documentation in the process of construction, reconstruction and
liquidation of industrial sites is prohibited unless reviewed by
a licensed expert and approved by Rostekhnadzor.
Companies that operate such industrial facilities and sites have
a wide range of obligations under the Safety Law and the Labor
Code of Russia of December 30, 2001, effective
February 1, 2002, as amended (the Labor Code).
In particular, they must limit access to such sites to qualified
specialists, maintain industrial safety controls and carry
insurance for third-party liability for injuries caused in the
course of operating industrial sites. The Safety Law also
requires these companies to enter into contracts with
professional wrecking companies or create their own wrecking
services in certain cases, conduct personnel training programs,
create systems to cope with and inform the Rostekhnadzor of
accidents and maintain these systems in good working order.
In certain cases, companies operating industrial sites must also
prepare declarations of industrial safety which summarize the
risks associated with operating a particular industrial site and
measures the company has taken and will take to mitigate such
risks and use the site in accordance with applicable industrial
safety requirements. Such declarations must be adopted by the
chief executive officer of the company, who is personally
responsible for the completeness and accuracy of the data
contained therein. The industrial safety declaration, as well as
a state industrial safety review, are required for the issuance
of a license permitting the operation of a dangerous industrial
facility.
Rostekhnadzor has broad authority in the field of control and
management of industrial safety. In case of an accident, a
special commission led by a representative of Rostekhnadzor
conducts a technical investigation of the cause. The company
operating the hazardous industrial facility where the accident
took place bears all costs of an investigation. Rostekhnadzor
officials have the right to access industrial sites and may
inspect documents to ensure a companys compliance with
safety rules. Rostekhnadzor may suspend or terminate operations
of companies
and/or
impose administrative liability on officers of such companies.
Any company or individual violating industrial safety rules may
incur administrative
and/or civil
liability, and individuals may also incur criminal liability. A
company that violates safety rules in a way that negatively
impacts the health of an individual may also be obligated to
compensate the individual for lost earnings, as well as
health-related
damages.
Antimonopoly
regulation
The Federal Law On Protection of Competition, dated
July 26, 2006, as amended (the Competition
Law), provides for a mandatory pre-approval by the Russian
Federal Antimonopoly Service (the FAS) of the
following actions:
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an acquisition by a person (or its group) of more than 25% of
the voting shares of a joint-stock company (or one-third of the
interests in a limited liability company), except upon
incorporation, and the subsequent increase of these stakes to
more than 50% of the total number of shares and more than 75% of
the voting shares (one-half and two-thirds of the interests in a
limited liability company), or acquisition by a person (or its
group) of ownership or rights of use with respect to the core
production assets
and/or
intangible assets of an entity if the balance sheet value of
such assets exceeds 20% of the total balance sheet value of the
core production and intangible assets of such entity, or
obtaining rights to determine the conditions of business
activity of an entity or to exercise the powers of its executive
body by a person (or its group), if, in any of the above cases,
the aggregate asset value of an acquirer (or its group) together
with a target (or its group) exceeds RUR 3 billion and at
the same time the total asset value of the target (or its group)
exceeds RUR 150 million, or the total annual revenues of
such acquirer (or its group) and the target (or its group) for
the preceding calendar year exceed RUR 6 billion and at the
same time the total asset value of the target (or its group)
exceeds RUR 150 million, or an acquirer,
and/or a
target, or any entity within the acquirers group or a
targets group are included in the Register of Entities
Having a Market Share in Excess of 35% on a Particular Commodity
Market (the Monopoly Register);
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mergers and consolidations of entities, if their aggregate asset
value (the aggregate asset value of the groups of persons to
which they belong) exceeds RUR 3 billion, or total annual
revenues of such entities (or groups of persons to which they
belong) for the preceding calendar year exceed RUR
6 billion, or if one of these entities is included in the
Monopoly Register; and
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foundation of an business entity, if its charter capital is paid
by the shares (or limited liability company interests)
and/or the
assets of another business entity and the newly founded business
entity acquires rights in respect of such shares (or limited
liability company interests)
and/or
assets as specified above, provided that the aggregate asset
value of the founders (or group of persons to which they belong)
and the business entities (or groups of persons to which they
belong) which shares (or limited liability company interests)
and/or
assets are contributed to the charter capital of the newly
founded business entity exceeds RUR 3 billion, or total
annual revenues of the founders (or group of persons to which
they belong) and the business entities (or groups of persons to
which they belong) which shares (or limited liability company
interests)
and/or
assets are contributed to the charter capital of the newly
founded business entity for the preceding calendar year exceed
RUR 6 billion, or if an business entity whose shares (or
limited liability company interests)
and/or
assets are contributed to the charter capital of the newly
founded business entity is included in the Monopoly Register.
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The above requirements for a mandatory pre-approval by FAS will
not apply if the transactions are performed by members of the
same group, if the information about such a group of persons was
disclosed to the antimonopoly authority and there were no
changes within 30 days prior to the date of the transaction
within a group of persons. In this case, FAS must be notified of
the transactions subsequently in accordance with Russian
anti-monopoly legislation.
The Competition Law provides for a mandatory post-transactional
notification (within 45 days of the closing) to FAS in
connection with actions specified above if the aggregate asset
value or total annual revenues of an acquirer (or its group) and
a target (or its group) for the preceding calendar year exceed
RUR 200 million and at the same time: (1) the total
asset value of the target (or its group) exceeds RUR
30 million; or (2) an acquirer
and/or a
target, or any entity within the acquirers group or a
targets group are included in the Monopoly Register and if
the aggregate asset value or total annual revenues of the
business entities being merged or consolidated for the preceding
calendar year exceed RUR 200 million.
A transaction entered into in violation of the above
requirements may be invalidated by a court decision pursuant to
a claim brought by FAS in case if this transaction leads to the
limitation of competition. The FAS may also issue binding orders
to companies that have violated the applicable antimonopoly
requirements and to bring court claims seeking liquidation,
split-up or
spin-off of business entities if a violation of antimonopoly
laws was committed in the establishment of such business
entities.
The
Strategic Industries Law
On April 29, 2008, the Strategic Industries Law was adopted
in Russia. It regulates foreign investments in companies with
strategic importance for the national defense and security of
the Russian Federation (Strategic Companies). The
Strategic Industries Law provides an exhaustive list of
strategic activities, engagement in which makes a company
subject to restrictions. Among others, the list of such
activities includes exploration
and/or
production of natural resources on subsoil plots with federal
importance. Subsoil plots with federal importance include plots
with deposits of uranium, diamonds, high-purity quartz ore,
nickel, cobalt, niobium, lithium, beryllium, tantalum,
yttrium-group rare-earth metals and platinoid metals. They also
include deposits of oil, gas, vein gold and copper which are
above certain size limits specified in the Subsoil Law, as well
as subsoil plots of the internal sea, territorial sea and
continental shelf; and subsoil plots, the use of which requires
the use of land plots included in the category of national
defense and security land. The List of subsoil plots of federal
importance was officially published in a printed publication
determined by the Government Rossiyskaya
Gazeta on March 5, 2009. Services rendered
by business entities included into the register of natural
monopolies pursuant to the Federal Law On Natural
Monopolies, dated August 17, 1995, as amended, with
certain exceptions, are also considered to constitute strategic
activity. Furthermore, the activity of a business entity which
is deemed to occupy a dominant position in the production and
sale of metals and alloys with special features which are used
in production of
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weapons and military equipment is also deemed to be strategic
activity. The production and distribution of industrial
explosives as well as the use of sources of radioactivity are
also deemed to be activities of strategic importance for
national defense and homeland security.
Investments resulting in a foreign investor or a group of
entities receiving control over a Strategic Company require
prior approval from state authorities. The procedure for issuing
such consent will involve a special governmental commission on
control of foreign investments (the Governmental
Commission), which was established by a government
resolution dated July 6, 2008 as the body responsible for
granting such consents, and the FAS, which is authorized to
process applications for consent from foreign investors.
Control for these purposes means an ability to
determine, directly or indirectly, decisions taken by a
Strategic Company, whether through voting at the general
shareholders (or limited liability company
interest-holders) meeting of the Strategic Company,
participating in the board of directors or management bodies of
the Strategic Company, or acting as the external management
organization of the Strategic Company or otherwise. Thus,
generally, control will be deemed to exist if any
foreign investor or a group of entities acquires more than 50%
of the shares (or limited liability interests) of a Strategic
Company, or if by virtue of a contract or ownership of
securities with voting rights it is able to appoint more than
50% of the members of the board of directors or of the
management board of a Strategic Company. However, there are
special provisions for Strategic Companies involved in the
exploration or production of natural resources on plots of
federal importance (Subsoil Strategic Companies): a
foreign investor or group of entities is considered to have
control over a Subsoil Strategic Company when such foreign
investor or group of entities holds directly or indirectly 10%
or more of the voting shares of the Subsoil Strategic Company or
holds the right to appoint its sole executive officer
and/or 10%
or more of its management board or has the unconditional right
to elect 10% or more of its board of directors.
Furthermore, in case a foreign investor or group of entities
which is a holder of securities of a Strategic Company, Subsoil
Strategic Company or other entity which exercises control over
these companies becomes a direct or indirect holder of voting
shares in amount which is considered to give them direct or
indirect control over these companies in accordance with the
Strategic Industries Law due to a change in allocation of voting
shares pursuant to the procedures provided by Russian law
(e.g., as a result of a buy-back by the relevant company
of its shares, conversion of preferred shares into common
shares, holders of preferred shares becoming entitled to vote at
a general shareholders meeting in the events provided under
Russian law), such shareholders will have to apply for state
approval of their control within three months after they
received such control. If the Governmental Commission refuses to
grant the approval the shareholders shall sell the relevant part
of their respective shares or participatory interest, and if
they do not comply with this requirement a Russian court can
deprive such foreign investor or group of entities of its voting
rights in such Strategic Company upon claim of the competent
authority. In such case, its shares are not counted for the
purposes of establishing quorum and voting at the general
shareholders meeting of the Strategic Company.
If a foreign investor or group of entities obtains control over
a Strategic Company in violation of the Strategic Industries
Law, the relevant transaction is void, and in certain cases a
Russian court can deprive such foreign investor or group of
entities of its voting rights in such Strategic Company upon
claim of the competent authority. In addition, resolutions of
the general shareholders meetings or other management
bodies of a Strategic Company adopted after a foreign investor
or group of entities obtained control over the Strategic Company
in violation of the Strategic Industries Law, as well as
transactions entered into by the Strategic Company after
obtaining such control, may be held invalid in court upon claim
of the competent authority. See Item 3. Key
Information Risk Factors Risks Relating
to the Russian Federation and Other Countries Where We
Operate Legal risks and uncertainties
Expansion of limitations on foreign investment in strategic
sectors could affect our ability to attract
and/or
retain foreign investments.
Standardization
The Federal Law On Technical Regulation, dated
December 27, 2002, as amended (the Technical
Regulation Law), introduced new rules relating to the
development, enactment, application and enforcement of
obligatory technical requirements and the development of
voluntary standards relating to manufacturing processes,
operations, storage, transportation, selling and utilization, as
well as provisions on certification, accreditation of
certification agencies and test laboratories, state supervision
over compliance with the
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requirements of technical regulations, penalties for violations
of technical regulations, product withdrawals and other related
issues. The Technical Regulation Law supersedes the Laws of
the Russian Federation On Certification of Goods and
Services dated June 10, 1993 and On
Standardization dated June 10, 1993 and will be
followed by the revision of existing legislation and technical
rules falling within the scope of its regulation. The Technical
Regulation Law provides for a seven year (from 2003 through
2009) transition period, during which Russia will carry out
such revision of existing legislation and technical rules.
During the development of this new system, Russias
existing certification system will generally remain in effect.
Currently, Rostekhnadzor is responsible for developing and
enacting new technical rules relating to the industrial safety
of mining and production operations that relate to our
groups operations.
Employment
and labor
Labor matters in Russia are primarily governed by the Labor
Code. In addition to this core legislation, relationships
between employers and employees are regulated by federal laws,
such as the Law On Employment in the Russian
Federation, dated April 19, 1991, as amended, and the
Federal Law On Compulsory Social Insurance Against
Industrial Accidents and Occupational Diseases, dated
July 24, 1998, as amended; legal acts of executive
authorities; and local government acts related to labor issues.
Employment
contracts
As a general rule, employment contracts for an indefinite term
are entered into with all employees. Russian labor legislation
expressly limits the possibility of entering into fixed-term
employment contracts, including contracts with senior
management. However, an employment contract may be entered into
for a fixed term of up to five years in certain cases where
labor relations may not be established for an indefinite term
due to the nature of the duties or the conditions of the
performance of such duties, as well as in other cases expressly
identified by the Labor Code or other federal law. In some cases
it is also possible to enter into an employment contract for the
employee to perform specified tasks. All terms and conditions of
employment contracts are regulated by the Labor Code.
Under Russian law, employment may be terminated by mutual
agreement between employer and employee, at the end of the term
of a fixed-term employment contract or on the grounds set out in
the Labor Code as described below. An employee has the right to
terminate his or her employment contract with a minimum of two
weeks notice (or one months notice for a
companys chief executive officer), unless the employment
contract is terminated before the notice period ends by mutual
agreement between employer and employee.
An employer may terminate an employment contract only on the
basis of the specific grounds enumerated in the Labor Code,
including but not limited to:
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liquidation of the enterprise or downsizing of staff;
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failure of the employee to comply with the positions
requirements due to incompetence, as confirmed by the results of
an attestation;
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repeated failure of the employee to fulfill his or her work
duties without valid reason, provided that the employee has been
disciplined previously;
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entering the workplace under the influence of alcohol, narcotics
or other intoxicating substances;
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a single gross breach by an employee of his or her work duties,
including truancy;
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disclosure of state secrets or other confidential information,
which an employee has come to know during fulfillment of his
professional duties;
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embezzlement, willful damage or destruction of assets, and
misappropriation as confirmed by a court decision or a decision
by another competent government authority;
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failure to comply with safety requirements in the workplace if
such failure to comply caused injuries, casualties or
catastrophe;
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provision by the employee of false documents upon entry into the
employment contract; and
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in the case of a chief executive officer or his or her deputy, a
single gross breach of employment duties.
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An employee dismissed from an enterprise due to downsizing or
liquidation is entitled to receive compensation and salary
payments for a certain period of time, depending on the
circumstances.
The Labor Code also provides protections for specified
categories of employees. For example, except in cases of
liquidation of an enterprise and other events specified in the
Labor Code, an employer cannot dismiss minors, pregnant women,
mothers with a child under the age of three, single mothers with
a child under the age of 14 or other persons caring for a child
under the age of 14 without a mother.
Any termination by an employer that is inconsistent with the
Labor Code requirements may be invalidated by a court, and the
employee may be reinstated. Lawsuits resulting in the
reinstatement of illegally dismissed employees and the payment
of damages for wrongful dismissal are increasingly frequent, and
Russian courts tend to support employees rights in most
cases. Where an employee is reinstated by a court, the employer
must compensate the employee for unpaid salary for the period
between the wrongful termination and reinstatement, as well as
for mental distress.
Work
time
The Labor Code generally sets the regular working week at
40 hours. Any time worked beyond 40 hours per week, as
well as work on public holidays and weekends, must be
compensated at a higher rate.
For employees working in hazardous or harmful conditions, the
regular working week is decreased by four hours in accordance
with government regulations. Some of our employees working on
steel, mining, and power production entities qualify for this
reduced working week.
Annual paid vacation leave under the law is 28 calendar days.
Our employees who work in mines and pits or work in harmful
conditions may be entitled to additional paid vacation ranging
from seven to 42 working days.
The retirement age in the Russian Federation is 60 years
for males and 55 years for females. However, employees who
work in underground and open pit mines or do other work in
potentially harmful conditions have the right to retire at an
earlier age. The rules defining such early retirement ages are
established by the Federal Law On Labor Pensions in the
Russian Federation, dated December 17, 2001, as
amended.
Salary
The minimum monthly salary in Russia, as established by federal
law, was RUR 2,300 beginning September 1, 2007 and was
increased to RUR 4,330 beginning January 1, 2009. Although
the law requires that the minimum wage be at or above a minimum
subsistence level, the current minimum wage is generally
considered to be less than a minimum subsistence level.
Strikes
The Labor Code defines a strike as the temporary and voluntary
refusal of workers to fulfill their work duties with the
intention of settling a collective labor dispute. Russian
legislation contains several requirements for legal strikes.
Participation in a legal strike may not be considered by an
employer as grounds for terminating an employment contract,
although employers are generally not required to pay wages to
striking employees for the duration of the strike. Participation
in an illegal strike may be adequate grounds for termination of
employment.
Trade
unions
Although Russian labor regulations have decreased the authority
of trade unions compared with the past, they retain influence
over employees and, as such, may affect the operations of large
industrial companies in Russia, such as Mechel. In this regard,
our management routinely interacts with trade unions in order to
ensure the appropriate treatment of our employees and the
stability of our business.
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The activities of trade unions are generally governed by the
Federal Law On Trade Unions, Their Rights and Guarantees
of Their Activity, dated January 12, 1996, as amended
(the Trade Union Law). Other applicable legal acts
include the Labor Code, which provides for more detailed
regulations relating to activities of trade unions.
The Trade Union Law defines a trade union as a voluntary union
of individuals with common professional and other interests that
is incorporated for the purposes of representing and protecting
the rights and interests of its members. National trade union
associations, which coordinate activities of trade unions
throughout Russia, are also permitted.
As part of their activities, trade unions may:
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negotiate collective contracts and agreements such as those
between the trade unions and employers, federal, regional and
local governmental authorities and other entities;
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monitor compliance with labor laws, collective contracts and
other agreements;
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access work sites and offices, and request information relating
to labor issues from the management of companies and state and
municipal authorities;
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represent their members and other employees in individual and
collective labor disputes with management;
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organize and participate in strikes; and
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monitor redundancy of employees and seek action by municipal
authorities to delay or suspend mass layoffs.
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Russian laws require that companies cooperate with trade unions
and do not interfere with their activities. Trade unions and
their officers enjoy certain guarantees as well, such as:
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legal restrictions as to rendering redundant employees elected
or appointed to the management of trade unions;
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protection from disciplinary punishment or dismissal on the
initiative of the employer without prior consent of the
management of the trade union and, in certain circumstances, the
consent of the relevant trade union association;
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retention of job positions for those employees who stop working
due to their election to the management of trade unions;
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protection from dismissal for employees who previously served in
the management of a trade union for two years after the
termination of the office term, except when a company is
liquidated or the employer is otherwise entitled to dismiss the
employee; and
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provision of the necessary equipment, premises and vehicles by
the employer for use by the trade union free of charge, if
provided for by a collective bargaining contract or other
agreement.
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If a trade union discovers any violation of work condition
requirements, notification is sent to the employer with a
request to cure the violation and to suspend work if there is an
immediate threat to the lives or health of employees. The trade
union may also apply to state authorities and labor inspectors
and prosecutors to ensure that an employer does not violate
Russian labor laws. Trade unions may also initiate collective
labor disputes, which may lead to strikes.
To initiate a collective labor dispute, trade unions present
their demands to the employer. The employer is then obliged to
consider the demands and notify the trade union of its decision.
If the dispute remains unresolved, a reconciliation commission
attempts to end the dispute. If this proves unsuccessful,
collective labor disputes are generally referred to mediation or
labor arbitration. Although the Trade Union Law provides that
those who violate the rights and guarantees provided to trade
unions and their officers may be subject to disciplinary,
administrative and criminal liability, no specific consequences
for such violations are set out in Russian statute.
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Regulation
of electricity market
Industry
background
The Russian utilities sector landscape has undergone dramatic
change within the past several years, since the introduction of
electricity industry reform under Government Resolution On
Restructuring of Electricity Industry of the Russian
Federation No. 526 dated July 11, 2001
(Resolution No. 526). Currently liquidated
monopoly RAO Unified Energy System of Russia OAO (the
UES), was a diversified utilities holding company,
separated in accordance with the spheres of business:
electricity and heat generation, transmission (high voltage
trunk grid), distribution (medium- and low-voltage
infrastructure) and supply (sale of electricity to customers).
The electricity generation sector is now principally comprised
of six thermal wholesale generating companies (called
OGKs based on the Russian acronym for Wholesale
Generating Company), one HydroOGK, 14 territorial generating
companies (TGKs), RAO Eastern Energy Systems OAO,
various nuclear generation complexes (owned
and/or
operated by the Rosenergoatom Federal State Unitary Enterprise),
as well as a number of independent diversified electricity
producers (Irkutskenergo, Bashkirenergo, Tatenergo,
Novosibirskenergo).
Sales
of electricity
The Russian electricity market consists of wholesale and retail
electricity and capacity markets. The wholesale market
encompasses European territory of the Russian Federation and
Siberia. The market provides a framework for large-scale, often
interregional, energy trades. The retail electricity and
capacity markets operate within specific Russian regional
territories and provide a framework for mid-scale and
end-consumer energy trades. These markets are regulated by the
respective Regional Energy Committees (the RECs).
The
wholesale electricity market
The wholesale market is a system of contractual relationships
between all of its participants linked together by the process
of production, transmission, distribution, purchase and sale and
consumption of electricity within unified energy system. Unified
energy system encompasses six regional unified energy systems,
which are the following: North-West, Central, Urals, Mid-Volga,
South and Siberia.
The wholesale market participants mainly include:
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producers of electricity and capacity: generating companies
(OGKs, TGKs, various other generators);
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electricity supply companies (energy traders) which have
purchased electricity and capacity for further resale on
wholesale and retail markets; and
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purchasers of electricity and capacity: major power consumers
and generating companies which at certain points in time may
elect to purchase electricity to fulfill their supply
obligations instead of generating their own.
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The infrastructure of the wholesale market is operated by the
Non-commercial Partnership Market Council and the Trade System
Administrator OAO (the TSA) which organize the
trading and calculate supply payments; a system operator
established in the form of an open joint-stock company (the
System Operator) by the former UES; the Federal Grid
Company (the FGK), which owns and runs the federal
transmission network of the electric grids; OAO Holding MRSK,
which owns and runs region transmission networks of the electric
grids; and the Financial Settlement Center ZAO, which is a
clearance and settlement organization for the wholesale
electricity and capacity market.
According to publicly available information, the restructuring
of UES was completed in June 2008.
A company that intends to participate in the sale or purchase of
electricity on the wholesale market must register with the TSA
as a participant of the wholesale market. For that reason the
company must meet the following requirements:
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a supplier of electricity must own facilities with a total
capacity of at least 25 MW and of at least 5 MW at
each group of supply spots, or have a right to sell electricity
generated by such facilities;
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a consumer of electricity must own power receiving facilities
with a total capacity of at least 20 MVA and of at least 750 kVA
at each group of supply spots;
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any participant of the wholesale market must be able to collect,
process and transfer to the TSA data about the electricity
generated (consumed) at each supply spot, and must have entered
into electricity transmission agreements and into dispatching
services agreements.
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The new
wholesale electricity market
On August 31, 2006, the Russian government enacted new
wholesale market rules as another step in fully liberalizing the
former wholly regulated electricity and capacity markets.
Currently electricity is traded on the basis of the following
trading mechanisms:
Regulated
bilateral contracts
Regulated contracts which replaced the former regulated market,
are effectively take-or-pay obligations at regulated prices
defined by the Federal Tariff Service (the FTS) for
electricity and capacity volumes. The volumes of electricity to
be traded by the generators under regulated contracts are set up
by the FTS annually based on percentages of the volumes of
electricity generated in the previous year. Under Government
Resolution No. 205 dated April 7, 2007, starting from
2008 the volumes of electricity to be traded under regulated
contracts are to gradually decline for the wholesale market to
become fully liberalized by the year 2011. The volumes of
electricity to be traded under regulated contracts in 2009 are
set at 75% for the first half of 2009 (ending on June 30,
2009) and at 50% for the remainder of 2009.
A generator may provide the volumes of electricity it must sell
under regulated contracts either through own generation or
through the purchase of electricity on the spot market at market
prices. Similarly, its customers receive electricity at
regulated prices in the volumes agreed under the regulated
contracts, regardless of their actual needs, and can freely
trade the imbalance on the spot market at market prices (either
by purchasing additional volumes, if needed, or, selling the
excess electricity volumes). Each year, the supplier and
consumer under a regulated contract have an option to terminate
their contract upon mutual consent. If they exercise the option,
the generator can sell and the customer will have to purchase
the respective electricity/capacity volumes under non-regulated
contracts or on other markets. For the rest of the year, neither
party will have the option to revert to the terminated regulated
contract; however, they can enter into a new regulated contract
at the beginning of the next year.
The payments under regulated contracts go through the settlement
body of the Financial Settlement Center.
Non-regulated
bilateral contracts
Electricity supply volumes which are not agreed upon under
regulated contracts, as well as all new generation capacity
commissioned after January 1, 2007, can be traded by
participants of the wholesale market under
non-regulated
contracts, on the
one-day-ahead
spot market or on the balancing market.
All terms of electricity supply under non-regulated contracts
are subject to free negotiation between sellers and purchasers.
One-day-ahead
spot market
On the spot market generators submit offers and customers submit
bids for electricity volumes to be supplied at certain hour of
the next trading day. The TSA matches these offers and bids
using a minimal price criterion, thus determining the volumes
and equilibrium prices for each hour of the next day. The
volumes traded under regulated contracts are taken into account
when dispatching the balance on the spot market.
Non-regulated
bilateral sale and purchase capacity contracts
The volumes of capacity which are not agreed upon under
regulated contracts as well as all new generation capacity
commissioned after January 1, 2007 can be traded by
participants of the wholesale market under non-regulated
contracts on the capacity market.
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Balancing
market
The balancing market is used to cover any deviations between the
electricity volumes scheduled for supply on the spot market and
the actual generated and purchased volumes.
Retail
electricity market
New retail market rules were introduced in August 2006 to govern
the interaction between wholesale and retail market participants
during the restructuring of the electricity industry. The retail
market currently includes sales companies that do not generate
electricity, but purchase it from generators on the wholesale
market.
The retail electricity market operates on the following main
principles: (1) end consumers are free to choose between
sales companies; (2) end consumers purchase at free prices
set on the market, except for contracts with guaranteeing
suppliers; and (3) guaranteeing suppliers
cannot refuse to enter into a contract with an end consumer.
Starting from 2010, guaranteeing suppliers will be
appointed pursuant to public tenders. Currently the sale
companies which spun off from former regulated regional
electricity companies are appointed as guaranteeing
suppliers. Their areas of operation across the country are
determined by regional authorities. Our Kuzbass Power Sales
Company has been appointed as a guaranteeing supplier in
Kemerovo region.
The new retail market rules also establish new system of pricing
within the retail market. Guaranteeing suppliers
sell electricity under prices set by the respective regional
authorities subject to the minimum and maximum levels defined by
the FTS. These levels are calculated under a formula based on
the average weighted target (indicative) price of one unit of
electric power (1 kWh) on the wholesale market (published
annually by the TSA). The formula also takes account of the
regulated prices for power transmission services, for services
provided by the TSA and the higher prices paid by retail
customers.
The new retail market rules provide for liberalization of the
retail market alongside the wholesale market. All consumers,
except for households and alike, have already started purchasing
electricity at free prices.
Generation
capacity market
Under the new wholesale market rules, capacity is traded
separately from electricity. Capacity payments represent a
standby compensation for a generators
availability to produce electricity. Regulated capacity payments
(under regulated contracts) are set individually for each
generator on the basis of its fixed costs divided by planned and
preliminarily dispatched capacity. To sell capacity, generators
must maintain their generating facilities in proper condition in
order to be always ready to produce electricity meeting the
required volumes and the specifications set by the System
Operator. Capacity payments depend on fulfillment of these
obligations.
According to the new wholesale market rules, excessive capacity
(not traded under regulated contracts) and new capacity
(commissioned after January 1, 2007) are to be traded
at free prices determined on the results of auctions.
Heat
market
Heat markets are regional retail markets and heat prices are
regulated and set within the general guidelines provided by the
FTS and by regional authorities. Minimum and maximum prices for
heat energy traded on the retail markets are set by the FTS
separately for each administrative region of Russia for a period
of at least one year. Regional authorities establish the prices
for relevant territories within the range set by the FTS and
subject to the types and prices of fuel used to produce the heat
and the volumes of heat purchased on the relevant territory.
Our Southern Kuzbass Power Plant delivers heat energy (in the
form of hot water) at regulated prices to residential and
commercial customers in the city of Kaltan and in the city of
Osinniki. Mechel-Energo delivers heat energy (in the form of hot
water and steam) at regulated prices to residential and
commercial customers in the cities of Vidnoe, Chelyabinsk,
Chebarkul, Beloretsk, Mezhdurechensk and Myski.
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U.S.
Environmental, Health, Safety and Related Regulation
The BCG companies, like the rest of the coal mining industry in
the United States, are subject to a variety of federal, state
and local laws and regulations with respect to matters such as:
the pollution, protection, investigation, reclamation and
restoration of the environment, human and animal health and
safety, and natural resources; the use, generation, handling,
transport, treatment, storage, recycling, disposal, presence,
release and threatened release of and exposure to hazardous
substances or waste; noise, odor, mold, dust and nuisance; and
cultural and historic resources, land use and other similar
matters. We are required to incur significant costs to comply
with these requirements.
Violators of the laws summarized below may generally be subject
to fines, in most cases applicable on a per day, per violation
basis. In some cases even seemingly minor violations may add up
to significant penalties. In addition, most
U.S. environmental, health and safety laws authorize
citizen suits, permitting third parties to make claims for
violations of law.
We endeavor to conduct our operations in compliance with all
applicable regulatory requirements, but violations may occur
from time to time. If we fail to comply with any present or
future regulations, we could be subject to liabilities, required
changes to or the suspension of operations, and fines and
penalties. In addition, such regulations would restrict our
ability to expand our facilities or could require us to acquire
costly equipment or incur other significant expenses. Often,
private suits for personal injury, property damage or
diminution, or similar claims may be initiated in connection
with alleged regulatory infractions.
Certain environmental laws impose liability for the costs of
removal or remediation of hazardous or toxic substances on an
owner, occupier or operator of real estate, even if such person
or company was unaware of or not responsible for the presence of
such substances. Soil and groundwater contamination may have
occurred at, near or arising from some of our facilities,
including instances in which contamination may have existed
prior to our ownership or occupation of a site. As a result, we
may incur cleanup costs in such potential removal, remediation
or reclamation efforts.
From time to time new regulations are enacted, or existing
requirements are changed, and it is difficult to anticipate how
such regulations will be implemented and enforced. We continue
to evaluate the necessary steps for compliance with regulations
as they are enacted.
The following is a summary of various U.S. environmental,
health and safety and similar regulations that we believe have a
material impact on our U.S. coal business, based in West
Virginia.
Surface
Mining Control and Reclamation Act and corresponding West
Virginia law
The federal Surface Mining Control and Reclamation Act, which is
administered by the U.S. Department of Interiors
Office of Surface Mining Reclamation and Enforcement,
establishes mining, environmental protection and reclamation
requirements for all aspects of surface mining, as well as many
aspects of underground mining. States that have adopted
comprehensive mining regulatory programs may obtain federal
approval and become the regulatory authority with primary
control and enforcement of these standards. The West Virginia
Surface Coal Mining and Reclamation Act (SCMRA) was
enacted as an approved state program for administration of the
federal Surface Mining Control and Reclamation Act.
SCMRA and the rules promulgated thereunder set forth detailed
design, construction and performance standards for surface and
underground mines that parallel the requirements of the federal
regulations. SCMRA prohibits any person from engaging in surface
mining operations without a permit from the state Department of
Environmental Protection (DEP). Permit requirements
generally track, but are not identical to, the federal
regulations. The state regulations, for example, contain special
procedures for ascertaining the ownership, control and
compliance status of the applicant. In addition, provisions
relating to bonding, prospecting and inactive status differ from
the federal regulations.
Underground coal mining operations must also maintain permits
for their above-ground effects. Permit requirements include
submitting a subsidence control plan that describes the type of
mining to be conducted and its probable surface impacts. The
plan must generally include measures to minimize subsidence and
related damages.
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Administrative enforcement provisions include civil penalties,
cessation orders and permit revocation. Appeals from DEP actions
are heard by the Surface Mining Board and limited judicial
review is available upon appeal to the circuit court of the
county in which the mine is located. Suits by private citizens
may also be brought to obtain injunctions or damages.
Prospecting activity must be preceded by a notice of intent to
prospect. Where more than a specified amount of coal is to be
removed, public notice and an opportunity for comments must be
given before obtaining the required approval from DEP.
Under SCMRA, surface mining operations must also comply with
monitoring requirements and effluent limitations set forth in
the federal Clean Water Act. In addition, the state Water
Pollution Control Act requires that a permit be obtained to
construct, install, modify, reopen, operate or abandon any mine,
quarry or preparation plant from which any discharges or
pollution are expected. See below for further discussion of the
Clean Water Act and other water related regulatory issues.
Like its federal counterpart, SCMRA also provides for the
designation of certain areas as unsuitable for all or certain
types of surface mining.
The West Virginia Abandoned Mine Lands and Reclamation Act,
created pursuant to Title IV of SCMRA, establishes an
abandoned mine reclamation fund for reclamation and restoration
activities and preventive and remedial measures associated with
past mining.
Surety
bonds and mine closure costs
Federal and state laws require mining operations to obtain
surety bonds or other forms of financial security to secure
payment of certain long-term obligations, including mine closure
and reclamation costs, federal and state workers
compensation costs and other miscellaneous obligations. Many of
these bonds are renewable on an annual basis. In recent years,
surety bond premiums have increased and the market terms of
surety bonds have generally become less favorable. The number of
companies willing to issue surety bonds has also declined. We
cannot predict with certainty our future ability to obtain, or
the cost of, surety bonds that may be required for our
operations.
Mine
safety and health
The U.S. coal mining industry is subject to extensive and
comprehensive regulation with respect to worker health and
safety. In 1977 the Federal Mine Safety and Health Act
consolidated all federal health and safety regulations of the
mining industry (coal and non-coal) under a single statutory
scheme. The Act strengthened and expanded the rights of miners,
and enhanced the protection of miners from retaliation for
exercising those rights. The Act also created the Mine Safety
and Health Administration (MSHA), which administers
the provisions of the Act and enforces compliance with mandatory
safety and health standards. MSHA has authority over all mining
and mineral processing operations in the United States,
regardless of size, number of employees, commodity mined or
method of extraction. The Federal Mine Safety and Health Review
Commission independently reviews MSHAs enforcement
actions. West Virginia also maintains a program for mine safety
and health regulation, inspection and enforcement.
In response to certain highly publicized mine incidents in
recent years, legislative and regulatory bodies at the federal
and state levels, including MSHA, have promulgated or proposed
various new statutes, regulations and policies relating to mine
safety and mine emergencies, including the federal MINER Act
passed in 2006 and the recently proposed S-MINER Act. Some of
the new obligations include, for example, improved technologies
and safety practices, tracking and communication, emergency
response plans and equipment. In addition, federal black lung
benefits laws and coal industry health benefits laws, among
others, may impact us. Regulatory efforts in this area are
ongoing. At this time, it is not possible to predict with
accuracy the full effect of new and future U.S. mine health
and safety regulation on our business.
Clean
Air Act (CAA)
The CAA and corresponding state rules regulate emissions of
materials into the air and affect our U.S. coal operations
both directly and indirectly. Certain sources of air
pollution, for example, including coal mining and
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processing operations, must obtain and maintain operating
permits, which are generally reviewed every five years and
contain compliance requirements such as compliance
certification, testing, monitoring, reporting and recordkeeping.
Such operations are also subject to emission restrictions,
including for particulate matter and fugitive dust. The CAA also
indirectly affects coal mining operations by extensively
regulating the emissions of coal-fueled power plants and
industrial boilers. In general, there has been increased
interest in recent years in legislation focused on power plant
emissions. Construction of new sources of air pollution
(including in some cases reconstruction and modification of
existing sources) also triggers preconstruction review and
approval by authorities, with typically more stringent control
technology and permitting requirements.
Some of the CAA requirements that may materially directly or
indirectly affect our operations are briefly described below.
West Virginia has also promulgated regulations relating to acid
rain, emissions limitations for specific pollutants, and permit
standards for the construction, major modification or relocation
of major stationary sources of air pollution. Standards
governing air pollution from coal refuse disposal, coal
preparation plants, coal handling operations and ambient air
quality for particular pollutants, as well as procedures
relating to air pollution emergencies, are also established
under the state regulations.
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Acid rain. One of the regulatory programs
established under the CAA concerns the control of sulfur dioxide
and nitrogen oxide (NOx), precursors of acid
deposition. Through an emission allowance and trading program,
Title IV of the CAA imposes a two-phase cap on
total sulfur dioxide emissions from sources including electric
utilities. All of the Phase I and Phase II allowances
offered by the U.S. Environmental Protection Agency (the
EPA) have been purchased each year since there is no
minimum bid requirement. In general, affected power plants have
also sought to comply with these requirements by switching to
lower sulfur fuels, installing pollution control equipment, and
reducing electricity generation levels. The program also directs
the EPA to impose NOx emissions rate limits on
coal-fired
electricity generating sources. At this time, we believe that
these regulations have affected coal prices but we cannot
predict with certainty the future effect of these CAA provisions
on our business.
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Emissions standards for particulate matter and
ozone. A significant component of the CAA is the
national ambient air quality standard (NAAQS)
program, which addresses pervasive pollution that endangers
public health and welfare. NAAQS have been established for a
number of pollutants, including particulate matter and ozone.
For each of these pollutants, NAAQS are set at certain levels
and areas that do not meet one or more of the NAAQS are known as
nonattainment areas and must comply with a number of
special requirements. NAAQS are to be reviewed and revised as
appropriate at least every five years. In recent years the EPA
has made a number of decisions regarding the NAAQS program that
have been the subject of controversy and litigation, and may
have important implications for future regulation under the CAA.
Regulation and enforcement of new standards for particulate
matter and ozone will affect many power plants, especially in
nonattainment areas, and significant emissions control
expenditures may be required to meet these current and emerging
standards.
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Clean Air Interstate Rule. The Clean Air
Interstate Rule (CAIR) is a program for
approximately 28 eastern states, including West Virginia, that
contribute to downwind states nonattainment of NAAQS. CAIR
applies to sulfur dioxide and NOx. It interacts with, and in
some cases supersedes, other existing programs under the CAA
such as the Acid Rain program, the Regional Haze rule and the
NOx SIP Call. The CAIR requires states to revise their State
Implementation Plans (SIPs) to reduce emissions of
sulfur dioxide and NOx. The CAIR has been the subject of
litigation since its promulgation and it is currently unclear
how the EPA will modify the CAIR in response. The existing CAIR,
however, is generally expected to require many coal-fueled power
plants to install additional pollution control equipment or to
incur other costs, and further changes to the CAIR rules may
increase these burdens. All of the foregoing could adversely
affect the purchase of our coal by customers.
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Clean Air Mercury Rule. In 2005, the Clean Air
Mercury Rule (CAMR) became the first regulation to
directly address mercury contamination. The rule would have
applied to new and existing coal-fueled electric utility steam
generating units nationwide and creates a
cap-and-trade
system. Each affected unit would be required to have a
continuous emission monitoring system or an effective long-term
system that can trap an uninterrupted sample of mercury, and
maintain records and report periodically to demonstrate
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compliance with the mercury limits. The rule, however, was
recently vacated during litigation, and EPA has announced plans
for a new rulemaking. Separate state standards may also be
passed. Regardless of whether these or other measures are
implemented, rules imposing stricter limitations on mercury
emissions from power plants may adversely affect the demand for
coal.
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Regional haze. The EPA has initiated a
regional haze program to address visibility issues in and around
national parks and wilderness areas. Among other things, the
program requires state permitting authorities to consider the
effects of new major facilities on federally protected lands,
and may require existing facilities to undertake additional
pollution control measures. These limitations could affect the
future market for coal.
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Climate
change
A major by-product of burning coal is carbon dioxide, which is
considered a greenhouse gas and generally a source of concern in
connection with global warming and climate change. Regulation of
greenhouse gases in the Untied States is currently subject to
complicated domestic and international political, policy and
economic dynamics. As climate change issues become more
prevalent, the U.S. and other governments are seeking to
respond to these concerns.
For example, in 2007 the United States Supreme Court confirmed
that the EPA has authority to classify carbon dioxide and other
greenhouse gases as pollutants and regulate them under the CAA.
In April 2009, the EPA issued a proposed endangerment finding
that carbon dioxide and five other greenhouse gases endanger the
public health and welfare. Also in April 2009, the EPA published
a proposed rule on greenhouse gas emissions reporting, which
would cover a wide range of sources including electricity
generation and coal mines. On the legislative side, the proposed
federal Clean Energy and Security Act of 2009 was recently
introduced in the U.S. Congress that would require national
reductions in greenhouse gas emissions and would require
utilities to generate a certain percentage of their electricity
supply from renewable sources. A number of state and regional
greenhouse gas initiatives are also being developed.
This increasing governmental focus on global warming could
result in new environmental regulations that may negatively
affect us and our customers. Future regulation of greenhouse
gases in the United States could occur pursuant to future
U.S. treaty obligations, regulatory changes under the CAA
or other existing legislation, federal, state or regional
adoption of greenhouse gas regulatory schemes, or any
combination of the foregoing or otherwise. This could cause us
to incur additional direct costs in complying with any new
regulations, as well as increased indirect costs resulting from
our customers incurring additional compliance costs and
potentially reducing their consumption of coal. These costs may
adversely impact our operations and financial condition.
Clean
Water Act (CWA) and Safe Drinking Water Act
(SDWA)
The CWA establishes a number of programs designed to restore and
protect the quality of U.S. waters by eliminating the
discharge of pollutants into surface waters. These programs
include the National Pollutant Discharge Elimination System
(NPDES) permit program, the dredge and fill permit
program and municipal wastewater treatment programs. Coal
extraction and related activities subject to the West Virginia
SCMRA and Water Pollution Control Act are exempt from certain of
these requirements.
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The NPDES system implements CWAs prohibition on
unauthorized discharges by requiring a permit for every
discharge of pollutants from a point source to navigable waters
of the United States. NPDES permits give the permittee the right
to discharge specified pollutants from specified outfalls,
usually for a period of five years. The permit normally sets
numerical limits on the discharges and imposes conditions on the
permittee (including filing periodic discharge and monitoring
reports); discharges that require a permit include industrial
process wastewater, non-contact cooling water and collected or
channeled storm water runoff. The CWA also requires many
facilities to develop and maintain plans for preventing and
responding to spills of hazardous substances, called Spill
Prevention Control and Countermeasure (SPCC) Plans,
and certain high-volume hazardous substance handling/storage
facilities are required to prepare and maintain a more extensive
plan called a Facility Response Plan.
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EPA has delegated NPDES permitting authority to West Virginia.
West Virginia water pollution law is generally broader than its
federal counterparts. For example, among other things, state law
regulates discharges into all waters of the state, including
groundwater, and requires permits for the construction of
disposal systems.
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Coal companies are required to maintain a CWA Section 404
permit from the Army Corps of Engineers generally authorizing
the disposal of dredged and fill material from coal mining
activities into the waters of the United States, for the purpose
of creating slurry ponds, water impoundments, refuse disposal
areas, valley fills and other mining activities. Permits issued
under Section 404 are subject to court challenge, and in
recent years both nationwide and
individual permits have been litigated, including in
West Virginia.
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SDWA primarily targets public water systems, which generally
includes any system for the provision of water to the public for
human consumption through pipes or other constructed conveyances
if such system has at least 15 service connections or regularly
serves at least 25 individuals. This broad definition can
include informal and transient water systems (e.g.,
businesses such as coal mining operations having their own wells
or water supplies for
on-site
workers). West Virginia state law prohibits the installation or
establishment of any system or method of drainage, water supply
or sewage disposal without first obtaining a permit from the
Bureau of Public Health. The Department of Health and Human
Resources has promulgated rules which adopt the National
Drinking Water Regulations under the SDWA. These rules, among
other things, require chlorination of public water systems and
set fluorination standards.
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Comprehensive
Environmental Response, Compensation and Liability Act
(CERCLA)
CERCLA is designed to address comprehensively the problems
associated with contaminated land, especially inactive and
abandoned hazardous waste sites, listed on the National
Priorities List (NPL). Many states maintain
analogous programs.
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CERCLAs central provisions authorize the EPA to clean up
these sites using money from the so-called Superfund
(generated by tax revenues) and then to recover the cleanup
costs from so-called potentially responsible parties
(PRPs) who have contributed to the contamination. In
addition, private parties may implement EPA-approved cleanups.
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Under CERCLA a PRPs liability is strict, joint, several
and retroactive; in other words, liability may be imposed
regardless of fault, may relate to historical activities or
contamination, may require one party to bear the costs of the
entire cleanup and has no requirement that the partys
activities or hazardous substances have actually caused the
contamination. Categories of liable parties under CERCLA include
current owners, lessees and operators, former owners, lessees
and operators, waste generators or arrangers, and transporters.
Accordingly, it is possible for us to become subject to
investigation or cleanup obligations (or related
third-party
claims) in connection with onsite or offsite contamination
issues, including those caused by predecessors.
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CERCLA contains a cost recovery provision generally
authorizing one PRP to initiate a private claim against another
PRP for cleanup liabilities.
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Other
U.S. environmental, health and safety laws
We are or may be required to comply with a number of additional
federal, state and local environmental, health, safety and
similar requirements in addition to those discussed above,
including, for example, the Resource Conservation and Recovery
Act (RCRA), Toxic Substances Control Act
(TSCA), the Emergency Planning and Community
Right-to-Know Act (EPCRA), Occupational Safety and
Health Act (OSHA), Endangered Species Act
(ESA) and others.
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Item 5.
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Operating
and Financial Review and Prospects
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The following discussion of our financial condition and
results of operations should be read in conjunction with our
consolidated financial statements and the related notes and
other information in this document. This Item 5 contains
forward-looking statements that involve risks and uncertainties.
Our actual results may differ materially from those discussed in
forward-looking statements as a result of various factors,
including the risks described in Item 3 and under the
caption Cautionary Note Regarding Forward-Looking
Statements.
In this Item, the term domestic describes sales by a
production subsidiary within the country where its operations
are located. This category is further divided between
subsidiaries in Russia and subsidiaries in other countries. The
term export describes cross-border sales by a
subsidiary regardless of its location. See note 25 to our
consolidated financial statements in Item 18.
Financial Statements.
Going
Concern
Russian
business environment
The Russian economy is vulnerable to market downturns and
economic slowdowns elsewhere in the world. The ongoing global
financial crisis has resulted in capital markets instability,
significant deterioration of liquidity in the banking sector,
and tighter credit conditions within Russia. While the Russian
government has introduced a range of stabilization measures
aimed at providing liquidity and supporting debt refinancing for
Russian banks and companies, there continues to be uncertainty
regarding the access to capital and cost of capital for the
group and its counterparties, which could affect our
groups financial position, results of operations and
business prospects. These considerations similarly apply to
other jurisdictions where our group operates.
Our groups activities in all our operating segments have
been adversely affected by the uncertainty and instability in
international financial, currency and commodity markets
resulting from the global financial crisis. The recession is
affecting most economic regions, forcing us to reduce
production, cut costs, manage increased risk factors and
strengthen our competitiveness, including curtailing production,
halting non-critical capital expenditures, accelerating new
strategies for raw materials, initiating headcount reductions,
suspending major investment programs, and making other liquidity
enhancements.
We believe we are taking appropriate measures to support the
sustainability of our business in the current circumstances. We
believes our operational cash flow in 2009 will be sufficient to
fund proprietary capital expenditure projects and permit us to
operate the business in a profitable fashion during 2009.
However, further market deterioration could negatively affect
our consolidated results, financial position and cash flow in a
manner not currently determinable.
Going
concern
The current economic environment is challenging and we believe
that the outlook for the next several years presents significant
challenges in terms of sales volume and pricing as well as input
costs. Specifically, the current economic conditions create
uncertainty about (1) the level of demand for our products;
(2) the pricing of major commodities mined or manufactured
by us; (3) the exchange rate between the Russian ruble and
U.S. dollar and its impact on the cost of our inventories;
and (4) the availability of bank financing in the
foreseeable future.
We believe we have taken measures to deal with the uncertainties
in our operating environment and that our operating cash flows
in 2009 will be sufficient to allow us continue to operate in
the normal course of business including routine working capital
and priority capital projects, assuming the successful
restructuring of our debt as described below.
As of December 31, 2008, we breached a number of financial
and non-financial covenants (as discussed in
Liquidity and Capital Resources
Covenant breaches below) and as a result, the lenders
can request accelerated repayment of a substantial portion of
our long-term debt. As of December 31, 2008, we had
$5.149 million of loans repayable during 2009, including
$1.564 million of long-term debt that was classified as
short-term liabilities as of that date because of the covenant
violations. We do not have the resources to enable us to repay
the total of these loans if repayment were called.
Our group has commenced discussions with our bankers about
additional facilities to be provided on a
long-term
basis. Our group is also seeking to refinance
and/or
restructure the terms and conditions of our existing debt to
extend
122
maturities beyond 2009 and provide greater working capital
flexibility. Our group is currently in negotiations with the
consortium of banks, but it is likely that the terms and
agreement on the conditions of these borrowing arrangements will
not be completed until the second half of 2009. Based on
negotiations conducted to-date, we believe that we will
successfully refinance or restructure the terms and conditions
of (1) $1,000.0 million out of the
$1,500.0 million Oriel credit facility and
(2) its $1,781.0 million Yakutugol
syndicated loan. To repay the remaining $500.0 million of
the Oriel credit facility, we plan to use half of
the credit line obtained from Gazprombank referred to below.
We have succeeded in obtaining additional financing by reaching
the following credit line agreements:
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Gazprombank $1,000.0 million
U.S. dollar-denominated credit facility repayable in
quarterly installments in
2010-2012
for a partial repayment of its Oriel and
Yakutugol credit facilities. As a security for these
credit facilities the group pledged 35% of the shares in
Yakutugol and Southern Kuzbass Coal Company;
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VTB 15 billion rubles
($510.1 million) credit facility expiring in November 2009
under the guarantees issued by Mechel and pledges of Southern
Kuzbass Coal Company and Chelyabinsk Metallurgical Plant
production assets;
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Sberbank 3.3 billion rubles
($112.3 million) credit facility due in 2010.
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We are also pursuing alternative sources of funding in the event
the above mentioned negotiations do not result in adequate
funding. Specifically, in February 2009, our group registered
one-year ruble-denominated bonds in an aggregate principal
amount of 30 billion rubles ($824.6 million) with the
Moscow Interbank Currency Exchange (MICEX). Subsequently, in May
2009, the group registered another ruble-denominated bond issue
of 45 billion rubles ($1,406.9 million) with the FFMS.
Issuance of these bonds would be subject to market conditions at
the time, and while we have not formally decided to proceed with
the issuance of these bonds, if issued, these bonds would
provide us with additional financing flexibility.
Furthermore, our group has been included in the Russian
Governments list of strategic businesses that are eligible
for state financial support in the current economic environment.
Subsequently, in January 2009 our group received an approval
from the state-owned Vneshekonombank (VEB) for a
one-year $1,500.0 million facility to refinance the
Oriel credit facility, which to-date we have elected
not to use. There is no assurance, however, as to how much
further state financial support, if any, may be received by us.
We have concluded that the uncertainty about our refinancing and
restructuring of our outstanding debt described above represents
a material uncertainty that casts significant doubt upon our
ability to continue as a going concern. However, based on our
plans as noted herein, we believe that we have, or will secure,
adequate capital resources and liquidity to continue in
operational existence for the foreseeable future and have
presented our consolidated financial statements on a going
concern basis of accounting.
See Item 3. Key Information Risk
Factors Risks Relating to Our Financial Condition
and Financial Reporting There is substantial doubt
about our ability to continue as a going concern and
Item 3. Key Information Risk
Factors Risks Relating to our Financial Condition
and Financial Reporting We could be maternally
adversely affected if our lenders accelerate our debt due to our
current and future failures to comply with our loan
agreements.
The
Reorganization
Mechel OAO was incorporated on March 19, 2003, under the
laws of the Russian Federation, in connection with a
reorganization to serve as a holding company for various mining
and steel companies owned by Mr. Zyuzin and Vladimir Iorich
or parties affiliated with them. These individuals acted in
concert from 1995 until December 2006 pursuant to an Ownership,
Control and Voting Agreement which required them to vote the
same way. The reorganization involved the contribution of these
companies by these individuals to Mechel in exchange for all the
outstanding capital stock of Mechel. Many of the contributed
companies had shareholders other than Messrs. Zyuzin and
Iorich, and these shareholders were not involved in the
reorganization and continue to retain minority interests in
certain of our subsidiaries.
During the period from March through December 2006,
Mr. Iorich disposed of his entire interest in Mechel OAO to
Mr. Zyuzin, and the Ownership, Control and Voting Agreement
terminated on December 21, 2006.
123
Business
Structure
Segments
We have organized our businesses into four segments:
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the mining segment, comprising the production and sale of coal
(coking and steam) and iron ore, which supplies raw materials to
our steel business and also sells substantial amounts of raw
materials to third parties, and includes logistical assets, such
as our seaports on the Black Sea and the Pacific Ocean and our
railway transportation assets;
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the steel segment, comprising the production and sale of
semi-finished steel products, carbon and specialty long
products, carbon and stainless flat products, value-added
downstream metal products including hardware, forgings and
stampings, as well as steel industry materials such as
limestone, coke and coking products, and our river port in the
Volga River watershed;
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the ferroalloys segment, comprising the production and sale of
nickel ore, low-ferrous ferronickel, ferrochrome and
ferrosilicon, which supplies raw materials to our steel business
and also sells substantial amounts of raw materials to third
parties, the largest of which is Glencore International; and
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the power segment, comprising power generating facilities, which
supply power to our mining and steel segments and also sell a
portion of the power generated to third parties, and a power
distribution company.
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The table below sets forth by segment our key mining, steel,
ferroalloys and power subsidiaries, presented in chronological
order by date of acquisition.
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Voting
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Name
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Location of Assets
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Product/Business
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Date Control Acquired
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Interest(1)%
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Mining Segment
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Southern Kuzbass Coal
Company(2)
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Russia
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Coking coal concentrate, steam coal, steam coal concentrate
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January 1999
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95.4
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%
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Tomusinsk Open Pit Mine
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Russia
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Coking coal, steam coal
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January 1999
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74.5
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%
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Korshunov Mining Plant
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Russia
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Iron ore concentrate
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October 2003
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85.6
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%
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Port Posiet
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Russia
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Seaport: coal warehousing and loading
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February 2004
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97.1
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%
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Transkol
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Russia
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Railway transportation
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May 2007
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100.0
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%
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Yakutugol
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Russia
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Coking coal, steam coal
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October 2007
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100.0
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%
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Elgaugol(3)
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Russia
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Coking coal, steam coal (in development)
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October 2007
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71.2
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%
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Port
Temryuk(4)
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Russia
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Seaport: coal transshipment
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March 2008
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100.0
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%
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Port Vanino
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Russia
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Coal transshipment complex (under construction)
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November 2008
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100.0
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%
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Mechel Bluestone Inc.
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United States
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Coking coal
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May 2009
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100.0
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%
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Steel Segment
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Chelyabinsk Metallurgical Plant
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Russia
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Semi-finished steel products, carbon and specialty long and flat
steel products, forgings, coke and coking products
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December 2001
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94.2
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%
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Vyartsilya Metal Products Plant
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Russia
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Hardware
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May 2002
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93.3
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%
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Beloretsk Metallurgical Plant
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Russia
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Long steel products, hardware,
limestone(5)
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June 2002
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91.4
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%
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Mechel Targoviste
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Romania
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Carbon and specialty long steel products, forgings, hardware
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August 2002
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86.6
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%
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Urals Stampings Plant
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Russia
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Stampings
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April 2003
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93.8
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%
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Mechel Campia Turzii
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Romania
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Long steel products, hardware
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June 2003
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86.6
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%
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124
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Voting
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Name
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Location of Assets
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Product/Business
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Date Control Acquired
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Interest(1)%
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Mechel Nemunas
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Lithuania
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Hardware
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October 2003
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100.0
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%
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Izhstal
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Russia
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Specialty and carbon steel long products, hardware, stampings
and forgings
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May 2004
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88.4
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%
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Port Kambarka
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Russia
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River port
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April 2005
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90.4
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%
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Metals Recycling
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Russia
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Metal scrap processing
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March 2006
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100.0
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%
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Moscow Coke and Gas Plant
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Russia
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Coke and gas works, organic chemicals
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October 2006
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99.5
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%
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Ductil Steel
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Romania
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Carbon steel, low-alloyed steel rolled and wire products
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April 2008
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100.0
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%
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HBL Holding GmbH
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Germany
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Steel trading and distribution, servicing, cutting and
processing steel products, warehousing system
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September 2008
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100.0
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%
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Ferroalloys Segment
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Southern Urals Nickel Plant
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Russia
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Ferronickel
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December 2001
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84.1
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%
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Bratsk Ferroalloy Plant
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Russia
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Ferrosilicon
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August 2007
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100.0
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%
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Oriel Resources
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Russia, Kazakhstan
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Chrome and nickel mining and processing
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April 2008
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100.0
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%
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Tikhvin Ferroalloy Plant
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Russia
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Ferrochrome
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April 2008
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100.0
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%
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Power Segment
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Southern Kuzbass Power Plant
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Russia
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Electricity
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April 2007
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98.3
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%
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Kuzbass Power Sales Company
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Russia
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Electricity distribution
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June 2007
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72.1
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(1) |
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Except where the acquisition date occurred after
December 31, 2008 (in which case the percentage is given as
of the date of completion of the acquisition), the percentages
provided in this table are as of December 31, 2008. Some of
our Russian subsidiaries have preferred shares outstanding that
have voting rights commensurate with common shares if dividends
on those shares have not been paid. We have calculated voting
interests by including these preferred shares for subsidiaries
where dividends have not been paid. |
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(2) |
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In 2005, we commenced the restructuring of Southern Kuzbass Coal
Company, during the course of which we merged the company with
certain of its subsidiaries. As a result of the merger of these
subsidiaries into Southern Kuzbass Coal Company, our current
ownership stake in Southern Kuzbass Coal Company is 95.4%. |
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(3) |
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With effect upon the end of the first quarter of 2008, the
subsoil license to the Elga coal deposit was transferred from
Elgaugol to Yakutugol. |
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(4) |
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Port Temyruk is a seaport located at the Taman shore of the Sea
of Azov, an inlet of the Black Sea, and is primarily utilized
for small tonnage river-sea type vessels in southern Russia. In
order to organize coal transshipment we purchased the
Temryuk-Sotra, Soyuztranzit and Tekhnoprodintorg companies. The
assets of the acquired companies, as well as the acquired assets
of a Russian Railways transshipment complex were transferred to
the balance sheet of the newly created Port Temryuk company.
Temryuk-Sotra, Soyuztranzit and Tekhnoprodintorg are in the
process of liquidation, which is expected to be completed by the
end of 2009. We plan to use Port Temryuk mainly for
transshipment. |
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Our Pugachev limestone quarry is 100% owned by Beloretsk
Metallurgical Plant and is within the steel segment. |
Intersegment
sales
We are an integrated mining, steel, ferroalloys and power group.
As such, within our group the companies in our reporting
segments supply materials to other companies in the same
reporting segment or different reporting segments. In the year
ended December 31, 2008, the mining segment supplied
approximately 60% of the steel segments coking coal
requirements, approximately 70% of the steel segments iron
ore concentrate requirements,
125
approximately 75% of the power segments coal requirements
and 100% of the ferroalloys segments coal requirements.
The ferroalloys segment supplied 100% of the steel
segments requirements in ferrochrome, ferrosilicon and
nickel. The steel segment also supplies wires, ropes, hardware
and other metal products to the mining segment for use in its
day-to-day
operations, as well as 100% of coke for use in the production of
nickel, ferrochrome and ferrosilicon by the ferroalloys segment.
The power segment supplies approximately 57% of the groups
overall electricity requirements, with the remainder of the
electricity sold to third parties. The prices at which we record
these transfers are based on market prices, and these
transactions are eliminated as intercompany transactions for the
purposes of our consolidated financial statements. For the years
ended December 31, 2008, 2007, and 2006, mining segment
sales to the steel segment amounted to $659.6 million,
$575.1 million and $296.7 million, respectively. For
the years ended December 31, 2008, 2007 and 2006, steel
segment sales to the mining segment amounted to
$7.0 million, $6.0 million and $3.3 million,
respectively. For the years ended December 31, 2008, 2007
and 2006, mining segment sales to the power segment amounted to
$27.7 million, $11.3 million and $0.4 million,
respectively. For the years ended December 31, 2008, 2007
and 2006 steel segment sales to the power segment amounted to
$174.8 million, $22.5 million and $17.2 million,
respectively. For the years ended December 31, 2008, 2007
and 2006, power segment sales to the mining segment amounted to
$53.1 million, $30.4 million and $24.3 million,
respectively. For the years ended December 31, 2008, 2007
and 2006, power segment sales to the steel segment amounted to
$257.4 million, $38.6 million and $41.1 million,
respectively. For the years ended December 31, 2008, 2007
and 2006 ferroalloys segment sales to the steel segment amounted
to $150.6 million, $135.5 million and
$79.9 million, respectively. For the years ended
December 31, 2008, 2007 and 2006 steel segment sales to the
ferroalloys segment amounted to $96.8 million,
$79.1 million and $20.4 million, respectively. For the
years ended December 31, 2008, 2007 and 2006 mining segment
sales to the ferroalloys segment amounted to $11.3 million,
$12.1 million and $11.5 million, respectively. For the
years ended December 31, 2008, 2007 and 2006 power segment
sales to the ferroalloys segment amounted to $29.5 million,
$26.2 million and $8.5 million, respectively.
Acquisitions
Our acquisitions enhance the vertical and geographical
integration of our group and contribute to the growth of our
business segments. We have sought to purchase strategy and
under-performing assets which we believe offer significant
upside potential, particularly as we make capital investments
and implement improvements in working practices and operational
methods. Immediately following the acquisition, there is a
period of time during which we implement our strategies and do
not realize their full benefits and, consequently, our margins
are initially adversely affected after each acquisition.
Set out below are our key acquisitions during the periods under
review in this section. For more detail see note 4 to our
consolidated financial statements in Item 18.
Financial Statements. Each of the acquisitions was
accounted for using the purchase method of accounting, and the
results of operations of each acquired business are included in
our consolidated statements of income and comprehensive income
from their respective dates of acquisition of control. In
certain cases where we acquired our interest in a business over
a period of time and control was not acquired until subsequent
acquisitions of shares, such acquisitions were accounted for
using the equity method of accounting or at cost, as
appropriate, until such controlling stake was acquired. Our
results of operations for the periods presented herein are thus
not comparable from period to period due to these acquisitions
and their accounting treatment.
Southern Kuzbass Power Plant. Southern Kuzbass
Power Plant OAO (Southern Kuzbass Power Plant) was
separated in July 2006 from Kuzbassenergo as the result of
Kuzbassenergos reorganization. The plant is located in the
city of Kaltan in the Kemerovo region, in the southern part of
Russias coal-rich Kuzbass region. As of December 31,
2008, the plants installed electric power capacity was
554 MW, and its heat power capacity was 1,500 Gcal/hour. In
addition to electricity sales to the power grid, Southern
Kuzbass Power Plant supplies hot water to the city of Kaltan and
to the city of Osinniki. In 2008, Southern Kuzbass Power Plant
consumed 709,055 tonnes of steam coal and middlings supplied by
Southern Kuzbass Coal Company. In April 2007, we acquired at
auction from UES, Kuzbassenergo OAO and SUEK OAO a 94.3%
interest in Southern Kuzbass Power Plant for
$270.8 million. We increased our stake in Southern Kuzbass
Power Plant to 98.0% during the period from May to December 2007
by purchasing shares from third parties pursuant to mandatory
offer. On different dates from January to March 2008 we
126
further increased our stake in Shouthern Kuzbass Power Plant to
98.3% for consideration of $658 thousand paid in cash.
Kuzbass Power Sales Company . Kuzbass Power
Sales Company is a power distribution company in Siberia,
located in the city of Kemerovo. We acquired 49% of Kuzbass
Power Sales Company from UES in June 2007 at auction for a
purchase price of $46.4 million, which increased our stake
to 50.2%. In October and November 2007, we acquired a further
21.83% in the company from third parties for $40.9 million.
During 2008, we acquired insignificant amount of shares from
minority shareholders, increasing our total stake in the company
to 72.1%.
Port Temryuk. Port Temyruk is a seaport
located at the Taman shore of the Sea of Azov, an inlet of the
Black Sea, and primarily utilized for small tonnage river-sea
type vessels in southern Russia. The port specializes mainly in
coal transshipment. We purchased 100% of Port Temryuk-Sotra from
third parties for $6.3 million in July 2007.
Bratsk Ferroalloy Plant. Bratsk Ferroalloy
Plant is the largest enterprise in Eastern Siberia producing
high-grade
ferrosilicon, according to Metall-Expert, a private Russian
analytical agency focusing on the metals business
(Metall-Expert). We acquired 100% of Bratsk
Ferroalloy Plant from third parties in August 2007 for
$186.9 million.
Yakutugol. Yakutugol, located in the Sakha
Republic in eastern Siberia, extracts predominantly coking coal,
as well as steam coal, in open pit and underground mines.
Yakutugol consists of the Nerungrinsk open pit mine and owns
through subsidiaries the Kangalassk open pit mine and the
Dzhebariki-Khaya underground mine. Most of Yakutugols
high-grade coking coal output is exported to customers in Japan,
South Korea and Taiwan. We acquired a blocking minority stake of
25% plus one share for $411.2 million in January 2005, and
increased this stake by purchasing at auction from the
government of the Sakha Republic in October 2007 the remaining
75% less one share of Yakutugol and 68.86% of the shares of
Elgaugol for a total consideration of $2.3 billion. In
2008, Yakutugol produced 8.1 million tonnes of coking coal,
which represented 53.2% of our total production of coking coal
for all of 2008.
Elgaugol. Elgaugols principal asset was
its license to mine coal at the Elga coalfield, a deposit of
high-grade coal that has been explored and studied in detail for
the past several decades. As noted above, we acquired 68.86% of
Elgaugol from a company owned by the government of the Sakha
Republic in conjunction with our acquisition of the remaining
outstanding shares of Yakutugol for a total consideration of
$2.3 billion in October 2007. Prior to this acquisition,
Yakutugol owned 2.35% of Elgaugol, which we then acquired
through our acquisition of Yakutugol, giving us a current total
stake in Elgaugol of 71.21%. The mining license to the Elga coal
deposit was transferred to Yakutugol at the end of the first
quarter of 2008.
Ductil Steel. Ductil Steel S.A. (Ductil
Steel), a Romanian steelmaker, owns a plant in Buzau which
produces carbon steel and low-alloyed steel rolled and wire
products, as well as the Otelu Rosu plant, which specializes in
steel and billets for rolling. We purchased 100% of Ductil Steel
from third parties in April 2008 for $224.0 million.
Oriel Resources plc. Oriel Resources is
comprised of the Voskhod chrome project and the Shevchenko
nickel project in Kazakhstan, and the Tikhvin Ferroalloy Plant
in Russia, near the city of St. Petersburg. Mining operations
commenced at the Voskhod chrome deposit in December 2008. We
acquired a 99.3% stake in Oriel Resources in April 2008 pursuant
to a public tender offer and subsequently increased our stake to
100%, for a total cost of approximately $1.5 billion.
HBL Holding GmbH. The assets of HBL Holding
include twelve service and trading companies in Germany. We
acquired a 100% stake in HBL Holding in September 2008 for
approximately $55.9 million.
BCG companies. In May 2009, we acquired 100%
of the shares and interests of U.S. entities Bluestone
Industries, Inc., a West Virginia corporation, Dynamic Energy,
Inc., a West Virginia corporation, JCJ Coal Group, LLC, a
Delaware limited liability company and some of its West Virginia
affiliates (together the BCG companies), which are
privately-held West Virginia-based coal businesses engaged in
the mining, processing and sale of premium quality hard coking
coal. The aggregate consideration was $436.4 million paid
in cash, approximately 83.3 million of our preferred
shares, plus the assumption of approximately $132.0 million
of net debt. See note 27 to our consolidated financial
statements in Item 18. Financial Statements.
127
Discontinued
Operations
In August 2004, we terminated production at Mechel Zeljezara, a
Croatian steel mill that produced pipes. Mechel Zeljezaras
assets were acquired out of bankruptcy proceedings in March
2003. We started accounting for Mechel Zeljezara as discontinued
operations in September 2004. Voluntary bankruptcy proceedings
in respect of Mechel Zeljezara were concluded in October 2007
and the company was removed from the Croatian trade register in
February 2008. The results of operations of Mechel Zeljezara
were previously included in our consolidated financial
statements from its date of acquisition in March 2003. For the
years ended December 31, 2008, 2007 and 2006 these results
were reflected in our consolidated financial statements as
discontinued operations.
Factors
Affecting Our Results of Operations and Financial
Condition
Cyclical
nature of business and impact of macroeconomic
factors
Our mining and ferroalloys business sells significant amounts of
coal, iron ore and ferroalloys to third parties and our revenues
depend significantly on these sales. Cyclical and other changes
in world market prices of these products affect the results of
our mining and ferroalloy operations. The changes in these
prices result from factors, such as market supply and demand,
which are beyond our control. The global coal, iron ore and
ferroalloys supply and demand balance is strongly influenced by
interdependent global economic and industrial demand cycles, as
well as supply chain-related constraints such as shipping
capacity, availability of rolling stock, terrestrial
transportation congestion, production disruptions and natural
disasters. Prices of the products of our mining and ferroalloys
business have varied significantly in the past and could vary
significantly in the future. See Price trends
for products below. Also see Item 3. Key
Information Risk Factors Risks Relating
to Our Business and Industry We operate in cyclical
industries, and any local or global downturn, whether or not
primarily affecting the mining
and/or steel
industries, may have an adverse effect on our results of
operations and financial condition.
The steel industry is highly cyclical in nature because the
industries in which steel customers operate are cyclical and
sensitive to changes in general economic conditions. The demand
for steel products thus generally correlates to macroeconomic
fluctuations in the economies in which we sell our products, as
well as in the global economy. The prices of our steel products
are influenced by many factors, including demand, worldwide
production capacity, capacity utilization rates, raw material
costs, exchange rates, trade barriers and improvements in
steel-making
processes. Steel prices also typically follow trends in raw
material prices and increases in market prices for steel may lag
behind increases in production costs, including raw materials.
Demand for steel, particularly long steel products in which we
are the most competitive in the Russian market, is closely tied
to the construction industry in the markets in which we sell our
products. The construction business in Russia, the principal
market for our products, has been severely impacted by the
global financial crisis and the sharp economic slowdown in
Russia. Because of the critical role of steel in infrastructural
and overall economic development, the steel industry tends to
track macroeconomic factors such as gross domestic product
(GDP) and industrial output.
The global financial crisis and sharp economic slowdown which
started in the second half of 2008 resulted in modest 2.3%
growth in global real GDP, according to CRU. According to
Rosstat, Russia recorded real GDP growth of 6.0% in 2008 and
9.5% contraction in GDP and 14.9% contraction in industrial
production in January through April of 2009. This slow down in
economic growth and severe constraints in capital spending, both
globally and in Russia, led to poor demand for our products and
a substantial decrease in the prices for our products in the
fourth quarter of 2008. The first quarter of 2009 saw further
deterioration in our markets. See Price trends
for products.
Following the onset of the global financial crisis, our net
income of $1,637.4 million achieved in the nine months
ended September 30, 2008 was partially offset by the net
loss of $496.9 million we incurred in the fourth quarter of
2008. Our steel and ferroalloys segments realized a net loss for
the fourth quarter of 2008 $404.1 million and
$270.1 million, respectively mainly due to
foreign currency exchange losses due to revaluation of
U.S. dollar denominated liabilities and significant
inventories of raw material and unfinished products purchased
and produced at pre-crisis prices.
128
Trade
and competition
Mining products and many types of steel products are considered
commodities and treated as fungible in the world markets. As
such, we compete with steel producers and mining companies with
operations in different countries. The main competitive
advantages that steel producers can secure are based on quality
and cost. Generally, steel producers in economically developed
regions compete primarily based on quality of steel, while we
and other steel producers in developing countries compete in the
international market based primarily on lower production costs.
With respect to our mining products, such as iron ore, nickel
and coal, quality, production costs and transportation
capabilities are key areas where companies seek a competitive
advantage.
Because the production and consumption of steel are closely
linked to economic development and industrial capacity in
general, many countries enact measures to protect their domestic
steel industries from international competition, particularly
from countries with a lower average cost of production. Several
key steel importing countries currently have import restrictions
in place on steel products or intend to introduce them in the
future. See Risk Factors Risks Relating to Our
Business and Industry We face numerous protective
trade restrictions in the export of our steel products and
ferroalloys, and we may face export duties in the future.
The E.U. has a quota system in place with respect to Russian
steel imports, which affected our exports to ten countries in
Central and Eastern Europe in 2008. Our sales into the E.U.
constituted approximately 24% of our steel segment revenues and
37% of our steel segment export revenues in 2008. Excluding
steel segment revenues from our Romanian entities and HBL
Holdings sales, which are not subject to these import
duties, our sales into the E.U. which were subject to such
duties constituted approximately 3% of our steel segment
revenues and 12% or our steel segment export revenues in 2008.
In addition, the E.U. has imposed antidumping duties on certain
of our exports. In February 2008, an antidumping duty in the
amount of 17.8% was imposed on exports to the E.U. of
ferrosilicon produced by our Bratsk Ferroalloy Plant for a
period of five years. As we are seeking to expand our exports
into the E.U., it is likely that our share of exports into the
E.U. that will be subject to these trade restrictions will
increase in future periods; however, we expect that increasing
sales by our operations in Romania, further enhanced by our
acquisition of Ductil Steel in April 2008, will help to mitigate
the effect of E.U. trade restrictions on our steel products in
the future.
At the same time, we are protected from competition from steel
imports in Russia due to import tariffs that Russia has in place
with respect to certain imported steel products. These tariffs
generally amount to 5-15% of value. Almost all of our sales of
steel products in Russia in 2008 were protected by these import
tariffs. In January 2009, the Russian Government increased
import duties on certain types of steel products
(corrosion-resistant steel and some other steel products) from
5% to 15%. See Risk Factors Risks Relating to
Our Business and Industry We benefit from
Russias tariffs and duties on imported steel, which may be
eliminated in the future.
Consolidation
trends in the steel and mining industries
The steel industry has experienced a consolidation trend in
recent years, which continued throughout 2006 to 2008. Key
consolidations during this period included the acquisition by
Mittal Steel Company N.V. (Mittal Steel) of Arcelor
S.A. (Arcelor) in 2006 and the merger of Tata Steel
Ltd (Tata Steel) and Corus Group plc
(Corus) in 2007 (which was itself the result of a
merger between British Steel Plc and Koninklijke Hoogovens N.V.
in 2002).
The level of acquisition activity among steel companies fell in
2008 compared with the previous two years, but it was still a
notable feature of the Chinese steel industry. Tangshan Iron and
Steel Group merged with Handan Iron and Steel Group and formed
the second largest Chinese steelmaker Hebei Iron and
Steel Group.
Spiralling raw materials prices in the first half of 2008 led to
acquisitions of raw materials companies by steel producers.
Nucor, the largest electric-arc furnace producer in the world,
acquired five scrap recycling companies in 2008. Severstal
acquired PBS Coal Company in 2008, which is expected to supply
Severstals North American steelmaking facilities with
coking coal.
Recent and future consolidation in the steel industry should
enable steel producers to maintain more consistent performance
through cycles in the steel industry by achieving greater
efficiency and economies of scale.
129
We, along with other Russian steel producers, tend to focus on
vertical integration rather than consolidation, which ensures
access to a stable supply of raw materials, particularly coking
coal and iron ore. Our vertical integration means that we are
not as affected by tightening in the supply of raw materials and
also provides us with the potential for upside gains on
third-party sales by our mining business.
The mining industry has also experienced consolidation in recent
years. Though BHP Billiton has abandoned its plans to acquire
Rio Tinto, the worlds three leading iron ore suppliers
(BHP Billiton, Rio Tinto and Vale) are still looking for
acquisition opportunities. In the third quarter of 2008, Teck
Cominco acquired Fording Canadian Coal Trust and all of its
assets. Teck now owns 100% of Elk Valley Coal, which has been
renamed Teck Coal. This acquisition has resulted in the
formation of the worlds second largest metallurgical coal
exporter. Consolidation among suppliers in the mining industry
has led to a stronger bargaining position among mining companies
vis-a-vis steel producers. As we are vertically integrated in
both the upstream and downstream sides
of the mining and steel businesses, we are not as affected by
consolidation among suppliers.
Consolidation in the ferroalloys industry is primarily driven by
the largest diversified mining companies, such as BHP Billiton,
Rio Tinto, Vale and Xstrata, and large-scale international
traders, such as Glencore. These companies are steadily looking
to increase their resource base and find new growth
opportunities.
Price
trends for products
Coking
coal and steam coal
The Japanese financial year (JFY) 2008/2009 contract
prices for standard hard coking coal were settled at $289 per
tonne (Free On Board (FOB) delivery terms from
Australia) in April 2008, up from $89-107 per tonne in
2006-2007.
Substantial steel demand and production growth in the first half
of 2008 coupled with coal supply shortage pushed hard coking
coal spot prices to unprecedented level of around $400 per tonne
in the third quarter of 2008. The situation sharply changed by
the end of third quarter 2008, when the financial crisis and
uncertain economic outlook led to a decrease in coal demand, and
spot hard coking coal prices fell to around $100 per tonne by
the end of 2008. The JFY 2009/2010 contract price for standard
hard coking coal was settled at $120 per tonne (FOB Australia),
representing a 58% decrease from $289 per tonne
(FOB Australia) for the prior year.
Prices for steam coal generally increased during the
2006-2008
period under review, reaching a high of $209 per tonne (CIF
Amsterdam/Rotterdam/Antwerp) in July 2008 from a low of $55 per
tonne in January 2006. As the global financial crisis began in
September 2008, demand for steam coal was suddenly reduced and
spot prices fell to $80 per tonne by the end of 2008. Steam coal
price decreased further in the first quarter of 2009, when the
price fell to $60 per tonne (CIF Amsterdam/Rotterdam/Antwerp).
Iron
ore
Iron ore prices increased by 82% during the
2006-2008
period under review, reaching a high price of $89 per tonne (63%
elemental iron, Carajas fines, FOB Brazil) in JFY 2008/2009 from
a price of $49 per tonne in JFY 2006/2007, according to industry
publications. Prices increased generally due to buoyant demand
and limited supply. Spot iron ore prices decreased substantially
in the second half of 2008 due to the decline in global economic
activity and reduced demand. The iron ore contract price for JFY
2009/2010 settled at $61 per tonne, representing a 31% decrease
from $89 per tonne (63% elemental iron, Carajas fines, FOB
Brazil).
Nickel
Nickel prices generally decreased during the
2006-2008
period under review. On the London Metal Exchange
(LME) the cash nickel price decreased by 33% in
December 2008 compared with January 2006. The cash price of
nickel reached a high of $54,150 per tonne in May 2007 and a low
of $9,050 per tonne in December 2008, according to the LME. The
increase in
2006-2007
was due primarily to a nickel deficit in the world market caused
by speculative trading on the LME and a decrease in world nickel
inventories. The situation changed in the second half of 2007,
when demand for nickel fell. Later on in 2008 the nickel price
slipped further, driven by deterioration in the global economic
environment. Nickel prices were volatile in the first quarter of
2009, varying in the range of $9,405 to $13,420 per tonne.
130
Ferrochrome
Ferrochrome prices increased by 230% during the
2006-2008
period under review, reaching a high price of $6,280 per tonne
of chrome content (high carbon ferrochrome price in Europe,
Delivered Duty Paid (DDP) delivery terms) in May
2008, according to MetalBulletin Research. Prices increased
generally due to buoyant demand from stainless steel producers
and limited supply. Ferrochrome prices decreased to $2,810 per
tonne of chrome content in the second half of 2008 due to
reduced demand. Prices decreased further in the first quarter of
2009, falling to $1,760 per tonne of chrome content.
Ferrosilicon
Ferrosilicon prices increased 2.1 times during the
2006-2008
period under review, reaching a high price of $2,620 per tonne
(ferrosilicon with 75% silicon content in Europe, DDP) in August
2008, according to MetalBulletin Research. Prices increased
generally due to buoyant demand for steel, since ferrosilicon is
an essential ingredient in the manufacture of all types of
steel. Ferrosilicon prices decreased to $1,615 per tonne by the
end of 2008 due to reduced steel demand. Ferrosilicon prices
decreased further to $1,290 per tonne in the first quarter of
2009.
Steel
During the
2006-2008
period under review, steel prices were generally increasing,
with the regular seasonal volatility. The price of rebar
increased by 300% from January 2006 through July 2008, reaching
a high price of $1,305 per tonne (rebar, Russia domestic market,
ex-warehouse), and then fell to a low price of $410 per tonne in
December 2008, according to Metal-Courier. The price increase
during this period was due to a strong global demand and raw
materials costs increase, particularly in the first half of
2008. The domestic price for rebar improved to $425 per tonne in
the first quarter of 2009, driven by a slight uptick in activity
by traders replenishing inventories on an expectation of demand
recovery during the summer construction season.
Freight
costs
In recent years, ocean freight charges have been volitile and
generally increased prior to the global financial crisis due to
worldwide capacity issues and localized logistical bottlenecks.
During 2008, freight rates peaked at $80 per tonne (Queensland
to Rotterdam, Capesize vessels) in June 2008 and fell to a low
of $12 per tonne in December 2008 and January 2009, according to
industry publications.
Freight costs are a significant concern for Russian steel
producers and mining companies, as distances in Russia are vast
and major steel producing and mining areas tend to be located
far from developed year-round port facilities. In addition to
geographical challenges, domestic Russian rail freight shipments
are carried out by Russian Railways, a government-controlled
monopoly, such that there is no downward pressure on rail
freight rates due to market competition, unlike in countries
where there are multiple freight carriers that compete based on
price.
Exchange
rates
The escalation in the value of the U.S. dollar versus many
other currencies, a trend which started in the fourth quarter of
2008, has resulted in decreased prices in U.S. dollar terms
of coking and steam coal, iron ore, nickel and steel products
that we price in other currencies. The U.S. dollar
continued to grow against currencies of the jurisdictions in
which we have operations, including the Russian ruble, the
Romanian lei, the Lithuanian litas, the Bulgarian lev and the
Kazakhstan tenge. In the first quarter of 2009, the
U.S. dollars value has decreased but remained
significantly higher than in 2007 and the first half of 2008.
Our products are typically priced in rubles for Russian and CIS
sales and in U.S. dollars or euros for international sales.
Our direct costs, including raw materials, labor and
transportation costs, are largely incurred in rubles, while
other costs, such as interest expense, are incurred in rubles,
euros and U.S. dollars. The mix of our revenues and costs
is such that depreciation in real terms of the ruble against the
U.S. dollar tends to result in a decrease in our costs
relative to our revenues, while appreciation of the ruble
against the U.S. dollar in real terms tends to result in a
increase in our costs relative to our revenues.
131
Results
of Operations
The following table sets forth our consolidated statement of
income data for the years ended December 31, 2008, 2007 and
2006.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
Revenues
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
|
|
|
Revenue, net
|
|
|
9,950,705
|
|
|
|
100.0
|
%
|
|
|
6,683,842
|
|
|
|
100.0
|
%
|
|
|
4,397,811
|
|
|
|
100.0
|
%
|
Cost of goods sold
|
|
|
(5,260,108
|
)
|
|
|
(52.9
|
)%
|
|
|
(4,166,864
|
)
|
|
|
(62.3
|
)%
|
|
|
(2,860,224
|
)
|
|
|
(65.0
|
)%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
4,690,597
|
|
|
|
47.1
|
%
|
|
|
2,516,978
|
|
|
|
37.7
|
%
|
|
|
1,537,587
|
|
|
|
35.0
|
%
|
Selling, distribution and operating expenses
|
|
|
(2,134,328
|
)
|
|
|
(21.4
|
)%
|
|
|
(1,119,385
|
)
|
|
|
(16.7
|
)%
|
|
|
(811,889
|
)
|
|
|
(18.5
|
)%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income
|
|
|
2,556,269
|
|
|
|
25.7
|
%
|
|
|
1,397,593
|
|
|
|
20.9
|
%
|
|
|
725,698
|
|
|
|
16.5
|
%
|
Other (expense) income, net
|
|
|
(1,208,001
|
)
|
|
|
(12.1
|
)%
|
|
|
(12,146
|
)
|
|
|
(0.2
|
)%
|
|
|
139,135
|
|
|
|
3.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before income tax, minority interest and discontinued
operations
|
|
|
1,348,268
|
|
|
|
13.5
|
%
|
|
|
1,385,447
|
|
|
|
20.7
|
%
|
|
|
864,833
|
|
|
|
19.7
|
%
|
Income tax expense
|
|
|
(118,887
|
)
|
|
|
(1.2
|
)%
|
|
|
(356,320
|
)
|
|
|
(5.3
|
)%
|
|
|
(230,599
|
)
|
|
|
(5.2
|
)%
|
Minority interest in income of subsidiaries
|
|
|
(88,837
|
)
|
|
|
(0.9
|
)%
|
|
|
(116,234
|
)
|
|
|
(1.7
|
)%
|
|
|
(31,528
|
)
|
|
|
(0.7
|
)%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
|
|
|
1,140,544
|
|
|
|
11.5
|
%
|
|
|
912,893
|
|
|
|
13.7
|
%
|
|
|
602,706
|
|
|
|
13.7
|
%
|
Income from discontinued operations, net of tax
|
|
|
|
|
|
|
0.0
|
%
|
|
|
158
|
|
|
|
0.0
|
%
|
|
|
543
|
|
|
|
0.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
1,140,544
|
|
|
|
11.5
|
%
|
|
|
913,051
|
|
|
|
13.7
|
%
|
|
|
603,249
|
|
|
|
13.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended December 31, 2008 compared to year ended
December 31, 2007
Net
revenues
Consolidated net revenues increased by $3,266.9 million, or
48.9%, to $9,950.7 million in the year ended
December 31, 2008, from $6,683.8 million in the year
ended December 31, 2007.
Across our segments, our acquisitions in 2008 and 2007 led to
higher consolidated net revenues due to higher production and
sales volumes arising primarily from the consolidation of the
results of operations of acquired companies. Approximately
48.4%, or $1,580.8 million, of the increase in our
consolidated net revenues in the year ended December 31,
2008 compared to the year ended December 31, 2007 was due
to the consolidation of companies acquired during the year,
including $1,277.1 million in respect of Yakutugol,
$68.2 million in respect of chrome sales of Tikhvin
Ferroalloy Plant, $203.0 million in respect of steel
products of Ductil Steel and $32.5 million in respect of
steel products of the HBL Holding companies. The remainder of
our increase in revenues was due to organic growth, which was
driven largely by price increases and changes in the product mix
towards higher value-added products.
132
The following table sets forth our net revenues by segment:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
|
(In thousands of U.S. dollars, except percentages)
|
|
|
Mining segment
|
|
|
|
|
|
|
|
|
To third parties
|
|
|
3,333,406
|
|
|
|
1,372,508
|
|
To ferroalloys segment
|
|
|
11,271
|
|
|
|
12,051
|
|
To power segment
|
|
|
27,695
|
|
|
|
11,272
|
|
To steel segment
|
|
|
659,595
|
|
|
|
575,138
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
4,031,967
|
|
|
|
1,970,969
|
|
|
|
|
|
|
|
|
|
|
Steel segment
|
|
|
|
|
|
|
|
|
To third parties
|
|
|
5,495,139
|
|
|
|
4,306,875
|
|
To ferroalloys segment
|
|
|
96,752
|
|
|
|
79,135
|
|
To power segment
|
|
|
174,814
|
|
|
|
22,509
|
|
To mining segment
|
|
|
7,014
|
|
|
|
5,973
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
5,773,719
|
|
|
|
4,414,492
|
|
|
|
|
|
|
|
|
|
|
Ferroalloys segment
|
|
|
|
|
|
|
|
|
To third parties
|
|
|
434,017
|
|
|
|
501,143
|
|
To steel segment
|
|
|
150,614
|
|
|
|
135,513
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
584,631
|
|
|
|
636,656
|
|
|
|
|
|
|
|
|
|
|
Power segment
|
|
|
|
|
|
|
|
|
To third parties
|
|
|
688,143
|
|
|
|
503,316
|
|
To steel segment
|
|
|
257,368
|
|
|
|
38,587
|
|
To ferroalloys segment
|
|
|
29,468
|
|
|
|
26,225
|
|
To mining segment
|
|
|
53,131
|
|
|
|
30,387
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,028,110
|
|
|
|
598,515
|
|
|
|
|
|
|
|
|
|
|
Eliminations
|
|
|
1,467,722
|
|
|
|
936,790
|
|
|
|
|
|
|
|
|
|
|
Consolidated revenues
|
|
|
9,950,705
|
|
|
|
6,683,842
|
|
|
|
|
|
|
|
|
|
|
% from mining segment
|
|
|
33.5
|
%
|
|
|
20.5
|
%
|
% from steel segment
|
|
|
55.2
|
%
|
|
|
64.4
|
%
|
% from ferroalloys segment
|
|
|
4.4
|
%
|
|
|
7.5
|
%
|
% from power segment
|
|
|
6.9
|
%
|
|
|
7.5
|
%
|
Mining
segment
Our total mining segment sales increased by
$2,061.0 million, or 104.6%, to $4,032.0 million in
the year ended December 31, 2008 from $1,971.0 million
in the year ended December 31, 2007.
Coking coal concentrate sales to third parties increased by
$1,238.0 million, or 198.7%, to $1,860.9 million in
the year ended December 31, 2008 from $622.9 million
in the year ended December 31, 2007 as a result of a sales
price increase of $995.6 million and a sales volume
increase of $242.4 million. The sales price increase is
explained by the sharp increase in international coking coal
prices through the second quarter of 2008, when the premium hard
coking coal price rose more than 300% to $300 per tonne. The
volume of coking coal concentrate sold to third parties
increased by 2,342 thousand tonnes, or 38.9%, to 8,360 thousand
tonnes in the year ended December 31, 2008 from 6,018
thousand tonnes in the year ended December 31, 2007. The
increase in sales volumes during the period was principally due
to the fact that the results of operations of Yakutugol were
reflected in our consolidated results of operations in the year
ended December 31, 2008 for the full year, while in the
year ended December 31, 2007 these results were included
since October 2007 only. If Yakutugols results of
operations are excluded, our
133
coking coal volumes sold in the year ended December 31,
2008 would have decreased by 9.7% due to Southern Kuzbass Coal
Companys decrease in production volumes. Pursuant to a
directive from the FAS dated August 14, 2008, we entered
into long-term coking coal supply contracts with some of our
major domestic customers. These new contracts provide for the
supply of coking coal concentrate under a fixed price based on
the price of premium hard coking coal under one-year contracts
under FOB terms from Australian ports, excluding the costs of
transshipment and rail transportation with the application of a
coefficient representing the quality of the coal concentrate.
See Item 4. Information on the Company
Mining Business Marketing and
distribution Domestic sales. Previously, the
delivery terms for most of our major domestic customers provided
for sale at spot market prices.
Coking coal concentrate supplied to our steel segment increased
by $87.9 million, or 21.6%, to $495.8 million in the
year ended December 31, 2008 from $407.9 million in
the year ended December 31, 2007. Of this increase,
$219.7 million was due to an increase in sales prices that
was partially offset by a decrease in sales volumes of
$131.8 million. The decrease in sales volumes is explained
by the shift of purchases of coking coal by Mechel-Coke and
Moscow Coke and Gas Plant towards external suppliers (because we
focused on exports of coking coal due favorable market
conditions in the first three quarters of 2008, resulting in
approximately 45.3% of our coking coal sales volume coming from
exports) and a decrease in coke and pig iron production in the
fourth quarter of 2008 due to reduced demand for steel products
caused by the global financial crisis.
Steam coal and steam coal concentrate sales to third parties
increased by $488.7 million, or 112.0%, to
$925.0 million in the year ended December 31, 2008
from $436.3 million in the year ended December 31,
2007, where $409.4 million of the increase was due to an
increase in sales prices and $79.3 million was due to an
increase in sales volume. The increase in sales volumes during
the period was principally due to the fact that the results of
operations of Yakutugol were reflected in our consolidated
results from the fourth quarter of 2007. If Yakutugols
results of operations are excluded, our steam coal volumes sold
in 2008 would have decreased by 17.5%, the net effect of an
increase in the volume of steam coal supplied to the power
segment and a decrease in export demand in the fourth quarter of
2008. Export prices for steam coal and steam coal concentrate
rose sharply in the second quarter of 2008 as a result of
increasing demand, especially in Asia, and limited supply growth
from major exporting countries. Domestic prices increased due to
growing production costs and global steam coal price increases.
Sales of steam coal supplied to the power and ferroalloys
segments increased by $31.3 million, or 169.0%, to
$49.9 million in the year ended December 31, 2008 from
$18.5 million in the year ended December 31, 2007, as
a result of sales price increases amounting to $9.3 million
and sales volume increases amounting to $22.1 million. The
increase in sales volumes is explained by the fact that Southern
Kuzbass Power Plant was consolidated in our financial statements
from April 2007, as well as by the increase in electricity sales
by Mechel-Energo, to which
co-generation
units from Chelyabinsk Metallurgical Plant and Southern Kuzbass
Coal Company were transferred in the first quarter of 2008.
Sales of iron ore to third parties increased by
$125.8 million, or 58.9%, to $339.4 million in the
year ended December 31, 2008 from $213.6 million in
the year ended December 31, 2007 as a result of a sales
price increase of $93.7 million and a sales volume increase
of $32.2 million. The sales price increase is explained by
stable iron ore demand growth and limited supply in the first
half of 2008, especially in Asia. The sales volume increase is
explained by our increased iron ore export deliveries to China.
Supplies of iron ore by our mining segment to our steel segment
decreased by $4.2 million, or 2.7%, to $148.9 million
in the year ended December 31, 2008 from
$153.1 million in the year ended December 31, 2007 as
a result of a sales volume decreases amounting to
$22.8 million partially offset by sales price increases
amounting to $18.6 million. The decrease in sales volumes
is explained by the shift of purchases of iron ore by
Chelyabinsk Metallurgical Plant towards external suppliers
(because we focused on exports of iron ore due the favorable
market conditions in the first three quarters of 2008) and the
decrease in pig iron production in the fourth quarter of 2008
due to reduced demand for steel products caused by the global
financial crisis.
Excluding intersegment sales, export sales were 60.6% of mining
segment sales in the year ended December 31, 2008, compared
to 40.2% in the year ended December 31, 2007. The increase
in the proportion of our export sales was due to the higher
export volumes of coking coal, steam coal and iron ore due to
higher sales prices on export markets. Average steam coal sales
export prices on Free Carrier (FCA) delivery terms in 2008 were
134
$102.7 per tonne in comparison with $43.9 per tonne for average
domestic sales prices on FCA basis. Average coking coal sales
export prices on FCA basis in 2008 were $221.2 per tonne in
comparison with $179.4 per tonne for average domestic sales
prices on FCA basis. Average iron ore sales export prices on FCA
basis in 2008 were $108.6 per tonne in comparison with $86.6 per
tonne for average domestic sales prices on FCA basis.
Steel
segment
Our steel segment revenues increased by $1,359.2 million,
or 30.8%, to $5,773.7 million in the year ended
December 31, 2008 from $4,414.5 million in the year
ended December 31, 2007. The increase in steel segment
revenues was primarily due to the following increases:
Coke sales increased by $128.7 million, or 51.7%, to
$377.5 million in the year ended December 31, 2008
from $248.8 million in the year ended December 31,
2007 as a result of sales price increases amounting to
$172.6 million partially offset by sales volume decreases
amounting to $43.9 million. The increase in sales prices
was driven by the increase in coking coal prices which is the
key raw material in the production of coke. The sales volume
decrease is explained by the decrease in production volumes of
Moscow Coke and Gas Plant and Mechel-Coke in response to
weakened demand due to the global financial crisis.
Rebar sales increased by $615.7 million, or 60.5%, to
$1,632.8 million in the year ended December 31, 2008
from $1,017.1 million in the year ended December 31,
2007 as a result of sales price increases amounting to
$475.6 million and sales volume increases amounting to
$140.1 million. The increase in sales prices was driven by
a sharp increase in steelmaking raw materials prices and were
supported by strong demand in first nine months of 2009. The
increase in sales volumes is explained by the acquisition of
Ductil Steel in April 2008.
Wire-rod sales increased by $50.2 million, or 26.4%, to
$240.3 million in the year ended December 31, 2008
from $190.1 million in the year ended December 31,
2007 as a result of sales price increases amounting to
$61.8 million offset by sales volume decreases amounting to
$11.6 million. The increase in sales prices was driven by
the increase in the prices of raw materials used in steelmaking.
The decrease in sales volumes is explained by an increase in the
share of high value-added products produced from wire-rod in our
product portfolio.
Low alloyed engineering steel sales increased by
$171.9 million, or 40.3%, to $598.3 million in the
year ended December 31, 2008 from $426.3 million in
the year ended December 31, 2007, as a result of sales
price increases amounting to $167.5 and sales volume increases
amounting to $4.4 million. The increase in sales prices was
driven by a sharp increase in the prices of raw materials used
in steelmaking. The increase in sales volumes is explained by
demand growth in the first three quarters of 2008.
Carbon and low-alloyed forgings sales increased by
$20.3 million, or 23.3%, to $107.2 million in the year
ended December 31, 2008 from $86.9 million in the year
ended December 31, 2007, as a result of sales price
increases amounting to $13.7 million and sales volume
increases amounting to $6.6 million. The increase in sales
prices was driven by the substantial increase in the prices of
raw materials used in steelmaking. The increase in sales volumes
is explained by the increased demand in export markets in the
first half of 2008.
Stampings sales increased by $34.6 million, or 17.2%, to
$236.1 million in the year ended December 31, 2008
from $201.4 million in the year ended December 31,
2007 as a result of sales price increases amounting to
$56.1 million partially offset by sales volume decreases
amounting to $21.5 million. The increase in sales prices
was driven by the increase in the prices of raw materials used
in steelmaking. The decrease in sales volumes is explained by
the demand slump in the fourth quarter of 2008.
Wire sales increased by $225.7 million, or 54.4%, to
$640.2 million in the year ended December 31, 2008
from $414.5 million in the year ended December 31,
2007 as a result of sales price increases amounting to
$190.7 million and sales volume increases amounting to
$35.0 million. The increase in sales prices was driven by
the increase in the prices of raw materials used in steelmaking.
The increase in sales volumes is explained in part by our
acquisition of Ductil Steel in April 2008, and in part by an
increase in the share of high value-added products in our
portfolio.
135
Excluding intersegment sales, export sales comprised 25.4% of
steel segment sales in the year ended December 31, 2008,
compared to 31.5% in the year ended December 31, 2007. The
decrease in the proportion of our export sales was largely due
to favorable domestic pricing and robust domestic steel
consumption growth which exceeded the Russian steel
industrys increase in production volumes.
Ferroalloys
segment
Nickel sales to third parties decreased by $187.6 million,
or 40.0%, to $281.3 million in the year ended
December 31, 2008 from $468.9 million in the year
ended December 31, 2007, mainly as a result of sales price
decreases amounting to $183.6 million. Average sales prices
decreased by $14,126.9 from $35,775.2 per tonne in 2007 to
$21,648.3 per tonne in 2008.
Nickel supplies to the steel segment decreased by
$36.6 million, or 29.1%, to $89.2 million in the year
ended December 31, 2008 from $125.8 million in the
year ended December 31, 2007, mostly due to a decrease in
sales prices. There were no significant changes in intersegment
sales volumes.
Ferrosilicon sales to third parties increased by
$50.3 million, or 173.4%, to $79.3 million in the year
ended December 31, 2008 from $29.0 million in the year
ended December 31, 2007, mainly as a result of sales price
increases of $22.5 million as well as sales volume
increases amounting to $27.7 million. The increase in sales
volume is explained by the fact that Bratsk Ferroalloy Plant was
consolidated in our financial statements only since August 2007.
The increase in sales prices is explained by the sharp increase
in international ferrosilicon prices in the first half of 2008.
Ferrosilicon supplies to our steel segment increased by
$29.8 million, or 308.1%, to $39.5 million in the year
ended December 31, 2008 from $9.7 million in the year
ended December 31, 2007, as a result of sales price
increases amounting to $11.1 million and sales volume
increases amounting to $18.7 million. The increase in sales
volumes is explained by the fact that Bratsk Ferroalloy Plant
was consolidated in our financial statements only since August
2007.
Chrome sales to third parties were $68.2 million in the
year ended December 31, 2008 compared to none in the year
ended December 31, 2007, as a result of our acquisition of
Tikhvin Ferroalloy Plant in April 2008.
Chrome supplies to the steel segment were $21.9 million in
the year ended December 31, 2008 compared to none in the
year ended December 31, 2007, as a result of our
acquisition of Tikhvin Ferroalloy Plant in April 2008.
Excluding intersegment sales, export sales were 76.8% of
ferroalloys segment sales in the year ended December 31,
2008, compared to 93.7% in the year ended December 31,
2007. The decrease in the proportion of our export sales was due
to the inclusion of Bratsk Ferroalloy Plant in the reporting
segment beginning with August 2007, because Bratsk
Ferroalloy Plants export sales are a small proportion of
its overall sales, with domestic sales representing 92.0% of its
overall sales in the year ended December 31, 2008.
Power
segment
Our power segment revenues increased by $429.6 million, or
71.8%, to $1,028.1 million in the year ended
December 31, 2008 from $598.5 million in the year
ended December 31, 2007. The increase in energy segment
revenues is mostly explained by the fact that Southern Kuzbass
Power Plant and Kuzbass Power Sales Company are included in our
financial results since the second quarter of 2007.
Prior to our acquisition of Southern Kuzbass Power Plant and
Kuzbass Power Sales Company in the second quarter of 2007, our
power segment consisted of intersegment and
third-party
sales of electricity produced by
co-generation
units burning blast furnace gas and coal gas produced as a
byproduct of industrial processes at our Chelyabinsk
Metallurgical Plant, Moscow Coke and Gas Plant, Southern Kuzbass
Coal Company and
Mechel-Coke.
Southern Kuzbass Power Plant contributed $18.2 million to
the power segment revenues through power generation capacity
sales to third parties in the year ended December 31, 2008.
136
Power supplies to the steel segment increased by
$218.8 million, or 567.0%, to $257.4 million in the
year ended December 31, 2008 from $38.6 million in the
year ended December 31, 2007, as a result of an increase in
electricity sales by Mechel-Energo, to which co-generation units
from Chelyabinsk Metallurgical Plant were transferred in the
first quarter of 2008.
Cost of
goods sold and gross profit
Consolidated cost of goods sold was 52.9% of consolidated
revenues in the year ended December 31, 2008, as compared
to 62.3% of consolidated revenues in the year ended
December 31, 2007, resulting in an increase in consolidated
gross margin to 47.1% in the year ended December 31, 2008
from 37.7% for the year ended December 31, 2007. Cost of
goods sold primarily consists of costs relating to raw materials
(including products purchased for resale), direct payroll,
depreciation and energy. The table below sets forth cost of
goods sold and gross margin by segment for the years ended
December 31, 2008 and 2007, including as a percentage of
segment revenues.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2008
|
|
|
December 31, 2007
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Cost of Goods Sold and Gross Margin by Segment
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Mining segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
1,229,631
|
|
|
|
30.5
|
%
|
|
|
1,008,485
|
|
|
|
51.2
|
%
|
Gross margin
|
|
|
2,802,336
|
|
|
|
69.5
|
%
|
|
|
962,484
|
|
|
|
48.8
|
%
|
Steel segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
4,219,344
|
|
|
|
73.1
|
%
|
|
|
3,374,420
|
|
|
|
76.4
|
%
|
Gross margin
|
|
|
1,554,375
|
|
|
|
26.9
|
%
|
|
|
1,040,072
|
|
|
|
23.6
|
%
|
Ferroalloys segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
571,162
|
|
|
|
97.7
|
%
|
|
|
253,725
|
|
|
|
39.9
|
%
|
Gross margin
|
|
|
13,469
|
|
|
|
2.3
|
%
|
|
|
382,931
|
|
|
|
60.1
|
%
|
Power segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
714,094
|
|
|
|
69.5
|
%
|
|
|
393,153
|
|
|
|
65.7
|
%
|
Gross margin
|
|
|
314,016
|
|
|
|
30.5
|
%
|
|
|
205,362
|
|
|
|
34.3
|
%
|
Mining
segment
Mining segment cost of goods sold increased by
$221.1 million, or 21.9%, to $1,229.6 million in the
year ended December 31, 2008 from $1,008.5 million in
the year ended December 31, 2007. Mining segment gross
margin increased from 48.8% in the year ended December 31,
2007 to 69.5% in the year ended December 31, 2008.
The increase in the mining segments gross margin
percentage is explained by increases in coking coal, steam coal
and iron ore sales prices both on export and domestic markets.
At the same time, coking coal concentrate production cash costs
per tonne at Southern Kuzbass Coal Company increased by 42.5%
due to an increase in the prices of spare parts and fuel, an
increase in heat prices following the transfer of co-generation
units from Southern Kuzbass Coal Company to Mechel-Energo and an
increase in payroll expenses due to salary indexation, as well
as increase in fixed costs per tonne due to a decrease in
production volumes. Production cash costs of coking coal at
Yakutugol decreased by 6.2% due to implementation of a cost
cutting strategy following our acquisition of Yakutugol in
October 2008. The production cash costs of steam coal at
Southern Kuzbass Coal Company increased by 17.4% due to the same
reasons as for the increase in production cash costs of coking
coal and coking coal concentrate. The production cash costs of
steam coal at Yakutugol decreased by 30.4% due to the same
reasons as for coking coal and coking coal concentrate.
Production cash costs of iron ore increased by 9.9% due to
increases in electricity prices, production personnel wages and
the prices of mining supplies used in iron ore production, such
as spare parts, fuel and explosives.
Steel
segment
Steel segment cost of goods sold increased by
$844.9 million, or 25.0%, to $4,219.3 million in the
year ended December 31, 2008 from $3,374.4 million in
the year ended December 31, 2007. Steel segment cost of
goods sold
137
was 73.1% of the segments revenues in the year ended
December 31, 2008, as compared to 76.4% in the year ended
December 31, 2007, resulting in an increase in gross margin
from 23.6% to 26.9%. Such increase is attributable to the
increase in sales prices, as well as the decrease in the price
of nickel, a major raw material in stainless steel production.
Ferroalloys
segment
Ferroalloys segment cost of goods sold increased by
$317.4 million, or 125.1%, to $571.2 million in the
year ended December 31, 2008 from $253.7 million in
the year ended December 31, 2007. Ferroalloys segment cost
of goods sold was 97.7% of the segments revenues in the
year ended December 31, 2008, as compared to 39.9% in the
year ended December 31, 2007, resulting in a decrease in
gross margin from 60.1% to 2.3%. Such decrease is attributable
to the sharp decrease in nickel and chrome sales prices on the
back of growing coke prices (coke is one of the major raw
materials in nickel and chrome production) as well as the effect
of write-down of inventory to the market value and provision for
obsolete stock of $94.7 million.
Power
segment
Power segment cost of goods sold increased by
$320.9 million, or 81.6%, to $714.1 million in the
year ended December 31, 2008 from $393.2 million in
the year ended December 31, 2007. Power segment gross
margin decreased from 34.3% in the year ended December 31,
2007 to 30.5% in the year ended December 31, 2008. Such
decrease is explained by an increase in steam coal sales prices
(steam coal is the major raw material in electricity production)
that exceeded the growth of electricity sales prices.
Selling,
distribution and operating expenses
Selling, distribution and operating expenses increased by
$1,014.9 million, or 90.7%, to $2,134.3 million in the
year ended December 31, 2008 from $1,119.4 million in
the year ended December 31, 2007 mainly due to an increase
in transportation expenses in the steel and mining segments,
general and administrative expenses in the mining segment and
bad debt allowance expenses in the steel segment, as explained
below. As a percentage of consolidated revenues, selling,
distribution and operating expenses increased to 21.4% in the
year ended December 31, 2008, as compared to 16.7% in the
year ended December 31, 2007. Our selling, distribution and
operating expenses consist primarily of selling and distribution
expenses, taxes other than income tax, loss on write-offs of
property, plant and equipment, allowance for doubtful accounts
and general, administrative and other operating expenses. The
table below sets forth these costs by segment for the years
ended December 31, 2008 and 2007, including as a percentage
of segment revenues.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2008
|
|
|
December 31, 2007
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Selling, Distribution and Operating Expenses by Segment
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Mining segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
678,070
|
|
|
|
16.8
|
%
|
|
|
241,090
|
|
|
|
12.2
|
%
|
Taxes other than income tax
|
|
|
60,450
|
|
|
|
1.5
|
%
|
|
|
3,815
|
|
|
|
0.2
|
%
|
Allowance for doubtful accounts
|
|
|
13,564
|
|
|
|
0.3
|
%
|
|
|
(1,441
|
)
|
|
|
(0.1
|
)%
|
Accretion expense
|
|
|
2,530
|
|
|
|
0.1
|
%
|
|
|
1,071
|
|
|
|
0.1
|
%
|
Loss on write-off property, plant and equipment
|
|
|
796
|
|
|
|
0.0
|
%
|
|
|
|
|
|
|
|
|
General, administrative and other operating expenses
|
|
|
246,386
|
|
|
|
6.1
|
%
|
|
|
146,480
|
|
|
|
7.4
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,001,796
|
|
|
|
24.8
|
%
|
|
|
391,015
|
|
|
|
19.8
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
138
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2008
|
|
|
December 31, 2007
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Selling, Distribution and Operating Expenses by Segment
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Steel segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
406,687
|
|
|
|
7.0
|
%
|
|
|
194,855
|
|
|
|
4.4
|
%
|
Taxes other than income tax
|
|
|
49,421
|
|
|
|
0.9
|
%
|
|
|
71,243
|
|
|
|
1.6
|
%
|
Loss on write off of property, plant and equipment
|
|
|
3,527
|
|
|
|
0.0
|
%
|
|
|
|
|
|
|
0.0
|
%
|
Accretion expense
|
|
|
2,792
|
|
|
|
0.0
|
%
|
|
|
1,708
|
|
|
|
0.0
|
%
|
Allowance for doubtful accounts
|
|
|
78,031
|
|
|
|
1.4
|
%
|
|
|
3,602
|
|
|
|
0.1
|
%
|
General, administrative and other operating expenses
|
|
|
243,478
|
|
|
|
4.2
|
%
|
|
|
231,403
|
|
|
|
5.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
783,936
|
|
|
|
13.6
|
%
|
|
|
502,811
|
|
|
|
11.4
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ferroalloys segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
10,185
|
|
|
|
1.7
|
%
|
|
|
3,400
|
|
|
|
0.5
|
%
|
Taxes other than income tax
|
|
|
3,437
|
|
|
|
0.6
|
%
|
|
|
7,528
|
|
|
|
1.2
|
%
|
Allowance for doubtful accounts
|
|
|
2,232
|
|
|
|
0.4
|
%
|
|
|
2
|
|
|
|
0.0
|
%
|
Accretion expense
|
|
|
591
|
|
|
|
0.1
|
%
|
|
|
322
|
|
|
|
0.1
|
%
|
General, administrative and other operating expenses
|
|
|
47,541
|
|
|
|
8.1
|
%
|
|
|
21,572
|
|
|
|
3.4
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
63,986
|
|
|
|
10.9
|
%
|
|
|
32,824
|
|
|
|
5.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Power segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
254,047
|
|
|
|
24.7
|
%
|
|
|
182,466
|
|
|
|
30.5
|
%
|
Taxes other than income tax
|
|
|
3,282
|
|
|
|
0.3
|
%
|
|
|
1,408
|
|
|
|
0.2
|
%
|
Allowance for doubtful accounts
|
|
|
9,805
|
|
|
|
1.0
|
%
|
|
|
(752
|
)
|
|
|
(0.1
|
)%
|
Accretion expense
|
|
|
165
|
|
|
|
0.0
|
%
|
|
|
|
|
|
|
0.0
|
%
|
General, administrative and other operating expenses
|
|
|
17,311
|
|
|
|
1.7
|
%
|
|
|
9,613
|
|
|
|
1.6
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
284,610
|
|
|
|
27.7
|
%
|
|
|
192,735
|
|
|
|
32.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mining
segment
Selling and distribution expenses consisted almost entirely of
transportation expenses related to our selling activities, and
increased by $437.0 million in line with sales volume
increases in 2008. As a percentage of mining segment revenues,
selling and distribution expenses increased from 12.2% to 16.8%
due to an increase in the share of sales on delivery terms where
transportation expenses are included in the final sales prices
and therefore are incurred by the seller.
Taxes other than income tax include property and land taxes, as
well as other taxes. Taxes other than income tax increased by
$56.6 million, or 1,484.4%, to $60.4 million in the
year ended December 31, 2008 from $3.8 million in the
year ended December 31, 2007. The increase was mainly due
to the recognition of $34.0 million in tax penalties and
fines imposed by FAS under antimonopoly legislation on Mechel
Trading House, Southern Kuzbass Coal Company and Yakutugol. In
addition, prior period taxes were lower due to the reversal of a
$25.7 million tax liability related to Korshunov Mining
Plant in 2007 in respect of mineral extraction taxes and social
taxes for prior periods. On December 18, 2007, the Supreme
Arbitration Court of the Russian Federation issued an order in
our favor that clarified an aspect of tax law that was
previously uncertain, resulting in a reduction in our mineral
extraction tax liability for the years
2003-2007.
Allowance for doubtful accounts increased by $15.0 million,
to a $13.6 million expense in the year ended
December 31, 2008 from income of $1.4 million in the
year ended December 31, 2007, due to the increased exposure
to losses on our accounts receivable because of the global
financial crisis. In accordance with our
139
accounting policy we provision for bad debts by applying
specific rates to overdue accounts receivable of our companies
depending on the history of cash collections and future
expectations of conditions that might impact the collectability
of accounts of each our companies. As in the fourth quarter of
2008 the overdue balances increased, the allowance increased as
well.
Loss on write-off of property, plant and equipment was
$0.8 million compared to none in the year ended
December 31, 2007. This is due to the write-off of the
construction-in-progress
objects that are not planned for further use in production
process at Southern Kuzbass Coal Company.
General, administrative and other expenses which consist of
payroll and payroll taxes, depreciation, rent and maintenance,
legal and consulting expenses, office overhead and other
expenses, increased by $99.9 million, or 68.2%, to
$246.4 million in the year ended December 31, 2008
from $146.5 million in the year ended December 31,
2007. The overall increase in general, administrative and other
expenses can be explained by the inclusion of Yakutugol in the
mining segment since October 2007. Salaries and related social
taxes increased by $56.8 million, or 74.0%, to
$133.6 million in the year ended December 31, 2008
from $76.7 million in the year ended December 31,
2007, mainly due to indexation of salary rates to inflation at
our production companies and due to the Yakutugol acquisition in
the amount of $38.0 million. Legal and consulting fees and
insurance services increased by $4.5 million, or 42.9%, to
$15.0 million in the year ended December 31, 2008 from
$10.5 million in the year ended December 31, 2007, due
to increases in consulting fees. Rent and maintenance, business
travel expenses, bank charges and office expenses increased by
$19.8 million, or 123.4%, to $35.9 million in the year
ended December 31, 2008 from $16.1 million in the year
ended December 31, 2007, and depreciation increased by
$5.7 million, or 119.8%, to $10.5 million in the year
ended December 31, 2008 from $4.8 million in the year
ended December 31, 2007, mainly due to the Yakutugol
acquisition effect. Social expenses decreased by
$3.1 million, or 12.3%, to $22.3 million in the year
ended December 31, 2008 from $25.4 million in the year
ended December 31, 2007, mainly due to the effect of the
ruble depreciation. Other administrative and operating expenses
increased by $16.2 million due to the Yakutugol acquisition.
Steel
segment
Selling and distribution expenses for our steel segment
consisted almost entirely of transportation expenses related to
our selling activities. Such expenses increased by
$211.8 million, or 108.7%, to $406.7 million in the
year ended December 31, 2008 from $194.9 million in
the year ended December 31, 2007 and increased as a
percentage of steel segment revenues from 4.4% in the year ended
December 31, 2007 to 7.0% in the year ended
December 31, 2008. The increase is mainly explained by an
increase of the share of sales on delivery terms where transport
expenses are included in the final sales prices and therefore
are incurred by the seller.
Taxes other than income tax decreased by $21.8 million, or
30.6%, to $49.4 million in the year ended December 31,
2008 from $71.2 million in the year ended December 31,
2007. As a percentage of segment revenues, these taxes decreased
from 1.6% to 0.9%. Property and land taxes increased by
$2.7 million, or 6.0%, to $47.5 million in the year
ended December 31, 2008 from $44.8 million in the year
ended December 31, 2007, due to an increase in the property
tax base (as a result of putting new fixed assets into
operation). At the same time, in the year ended
December 31, 2007, we incurred $10.1 million in tax
penalties and fines as a result of prior period tax audits at
our Chelyabinsk Metallurgical Plant. The remaining part of the
decrease of $14.5 million is attributed mainly to a
decrease in non-reimbursable VAT expenses at Chelyabinsk
Metallurgical Plant and tax expense accrued at Mechel Campia
Turzii and Mechel Trading House.
Allowance for doubtful accounts increased by $74.4 million,
or 2,066.2%, to $78.0 million in the year ended
December 31, 2008 from $3.6 million in the year ended
December 31, 2007, due to increased exposure to losses on
our accounts receivable because of the global financial crisis.
A substantial portion of such increase is attributable to
several customers experiencing liquidity problems, the most
significant of which were GAZ Group, Metalltrade OOO, Stupinsk
Metallurgical Company OAO.
Loss on write-off of property, plant and equipment was
$3.3 million compared to none in the year ended
December 31, 2007. All of this amount relates to the
write-off of the
construction-in-progress
objects that are not planned for further use in the production
process at Chelyabinsk Metallurgical Plant.
140
General, administrative and other expenses, increased by
$12.1 million, or 5.2%, to $243.5 million in the year
ended December 31, 2008 from $231.4 million in the
year ended December 31, 2007, and decreased as a percentage
of segment revenues from 5.2% in the year ended
December 31, 2007, to 4.2% in the year ended
December 31, 2008. Payroll and related social taxes
decreased by $2.2 million, or 2.0%, to $109.0 million
in the year ended December 31, 2008 from
$111.2 million in the year ended December 31, 2007 due
to the reduction of the duration of the working day at our
companies in the last quarter of 2008. Social expenses
(including pension obligations) decreased by $1.0 million,
or 4.5%, to $22.2 million in the year ended
December 31, 2008 from $23.3 million in the year ended
December 31, 2007, mainly due to ruble depreciation. Rent
and maintenance, business travel expenses, bank charges and
office expenses decreased by $0.9 million, or 2.6%, to
$35.0 million in the year ended December 31, 2008 from
$35.9 million in the year ended December 31, 2007,
primarily due to the effect of cost cutting measures implemented
at our companies. Professional expenses, which include auditing,
accounting, legal and engineering fees, and insurance services
decreased by $1.3 million, or 6.9%, to $17.2 million
in the year ended December 31, 2008 from $18.4 million
in the year ended December 31, 2007, primarily due to an
decrease in insurance expenses as a result of cost-cutting
measures implemented at our companies. Other administrative and
operating expenses increased by $17.5 million, or 41.1%, to
$60.2 million in the year ended December 31, 2008 from
$42.7 million in the year ended December 31, 2007, mainly
due to acquisition, and an overall increase of segment
activities in the first half of 2008.
Ferroalloys
segment
Selling and distribution expenses, consisting almost entirely of
transportation expenses related to our selling activities,
increased by $6.8 million, or 199.6%, to $10.2 million
in the year ended December 31, 2008 from $3.4 million
in the year ended December 31, 2007, and increased as a
percentage of segment revenues from 0.5% in the year ended
December 31, 2007, to 1.7% in the year ended
December 31, 2008.
Taxes other than income tax decreased by $4.1 million, or
54.3%, to $3.4 million in the year ended December 31,
2008 from $7.5 million in the year ended December 31,
2007, and decreased as a percentage of segment revenues from
1.2% in the year ended December 31, 2007 to 0.6% in the
year ended December 31, 2008. The decrease in tax expenses
is primarily due to the $2.1 million reduction in income tax
accruals for 2005, 2006 and 2007 by Southern Urals Nickel Plant
because gains from foregiveness of tax fines and penalties can
be excluded from taxable profit. Property and land taxes
amounted to $4.8 million in the year ended
December 31, 2008, representing an increase of
$1.8 million, or 63.3%, from $2.9 million in the year
ended December 31, 2007, and were due to the Oriel
Resources acquisition in April 2008 and the inclusion of Bratsk
Ferroalloy Plant in August 2007.
Allowance for doubtful accounts increased to $2.2 million
in the year ended December 31, 2008 from $1.9 thousand in
the year ended December 31, 2007, due to the increased
exposure to losses on our accounts receivable because of
customers liquidity problems caused by the global
financial crisis.
General, administrative and other expenses increased by
$26.0 million, or 120.4%, to $47.5 million in the year
ended December 31, 2008 from $21.6 million in the year
ended December 31, 2007, and increased as a percentage of
segment revenues from 3.4% in the year ended December 31,
2007, to 8.1% in the year ended December 31, 2008. The
overall increase of general, administrative and other expenses
in this segment was due to acquisitions.
Power
segment
Selling and distribution expenses consisted almost entirely of
electricity transmission costs incurred by our Kuzbass Power
Sales Company for usage of the power grid, over which
electricity is distributed to end consumers. These costs are
incurred by all power distribution companies under agreements
between such companies and the grid operator. These expenses
increased by $71.6 million, or 39.2%, to
$254.0 million in the year ended December 31, 2008
from $182.5 million in the year ended December 31,
2007 due to the inclusion of Kuzbass Power Sales Company in the
power segment since June 2007. These costs decreased as a
percentage of segment revenues because of an increase in
electricity prices in 2008 in comparison with 2007 due to the
ongoing liberalization of the Russian electricity market.
141
Taxes other than income tax increased by $1.9 million, or
133.0%, to $3.3 million in the year ended December 31,
2008 from $1.4 million in the year ended December 31,
2007. As a percentage of segment revenues, these taxes increased
from 0.2% to 0.3%.
Allowance for doubtful accounts increased by $10.6 million,
to a $9.8 million expense in the year ended
December 31, 2008 from $0.8 million income in the year
ended December 31, 2007, due to the increased exposure to
losses on our accounts receivable because of the global
financial crisis.
General, administrative and other expenses increased by
$7.7 million, or 80.1%, to $17.3 million in the year
ended December 31, 2008 from $9.6 million in the year
ended December 31, 2007, and increased as a percentage of
segment revenues from 1.6% in the year ended December 31,
2007 to 1.7% in the year ended December 31, 2008. The
overall increase in general, administrative and other expenses
in this segment was due to acquisitions.
Operating
income
Operating income increased by $1,158.7 million, or 82.9%,
to $2,556.3 million in the year ended December 31,
2008 from $1,397.6 million in the year ended
December 31, 2007. Operating income as a percentage of
consolidated revenues increased to 25.7% in the year ended
December 31, 2008 from 20.9% in the year ended
December 31, 2007, mainly due to the increase in gross
margin on the back of sales prices increases in the steel and
mining segments in the first half of 2008. However, this effect
was partially offset by the losses incurred by our steel and
ferroalloys segments in the fourth quarter of 2008 due to the
financial crisis.
The table below sets out operating income by segment, including
as a percentage of segment revenues.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2008
|
|
|
December 31, 2007
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Operating Income by Segment
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Mining segment
|
|
|
1,800,540
|
|
|
|
44.7
|
%
|
|
|
571,469
|
|
|
|
29.0
|
%
|
Steel segment
|
|
|
770,439
|
|
|
|
13.3
|
%
|
|
|
537,261
|
|
|
|
12.2
|
%
|
Ferroalloys segment
|
|
|
(50,517
|
)
|
|
|
(0.9
|
)%
|
|
|
350,107
|
|
|
|
55.0
|
%
|
Power segment
|
|
|
29,406
|
|
|
|
2.9
|
%
|
|
|
12,627
|
|
|
|
2.1
|
%
|
Elimination of intersegment unrealized profit
|
|
|
6,401
|
|
|
|
|
|
|
|
(73,871
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated operating income
|
|
|
2,556,269
|
|
|
|
|
|
|
|
1,397,593
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mining
segment
Mining segment operating income increased by
$1,229.1 million, or 215.1%, to $1,800.5 million in
the year ended December 31, 2008 from $571.5 million
in the year ended December 31, 2007. Operating margin
percentage increased to 44.7% in the year ended
December 31, 2008 from 29.0% in the year ended
December 31, 2007, mainly due to the effect of inclusion of
Yakutugol in the mining segment since October 2007 as well as an
increase in coking coal, steam coal and iron ore sales prices in
the first half of 2008.
Steel
segment
Steel segment operating income increased by $233.2 million,
or 43.4%, to $770.4 million in the year ended
December 31, 2008 from $537.3 million in the year
ended December 31, 2007. Operating margin percentage
increased to 13.3% in the year ended December 31, 2008 from
12.2% in the year ended December 31, 2007 due to the
increase in gross profit following on an increase in sales
prices in the first half of 2008.
Ferroalloys
segment
Ferroalloys segment operating income decreased by
$400.6 million, or 114.4%, to a $50.5 million loss in
the year ended December 31, 2008 from $350.1 million
income in the year ended December 31, 2007. Operating
142
margin percentage decreased to negative 0.9% from 55.0%, mainly
due to a decrease in nickel sales prices with a simultaneous
increase in the price of raw materials (primarily coke).
Power
segment
Power segment operating income increased by $16.8 million,
or 132.9%, to $29.4 million in the year ended
December 31, 2008 from $12.6 million in the year ended
December 31, 2007. Operating margin percentage increased to
2.9% from 2.1% due to the decrease in the share of selling and
distribution expenses primarily consisting from electricity
transmission costs incurred by Kuzbass Power Sales Company.
Other
income and expense, net
Other income and expense, net consists of income (loss) of
equity investees, interest income, interest expense, gain on
revaluation of trading securities, other income and foreign
exchange gain. The table below sets forth these costs for the
years ended December 31, 2008 and 2007, including as a
percentage of revenues.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2008
|
|
|
December 31, 2007
|
|
|
|
|
|
|
% of
|
|
|
|
|
|
% of
|
|
Other Income and Expense, Net
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Income (loss) from equity investees
|
|
|
717
|
|
|
|
0.0
|
%
|
|
|
8
|
|
|
|
0.0
|
%
|
Interest income
|
|
|
11,614
|
|
|
|
0.1
|
%
|
|
|
12,278
|
|
|
|
0.2
|
%
|
Interest expense
|
|
|
(324,083
|
)
|
|
|
(3.3
|
)%
|
|
|
(98,976
|
)
|
|
|
(1.5
|
)%
|
Other income, net
|
|
|
(18,821
|
)
|
|
|
(0.2
|
)%
|
|
|
19,844
|
|
|
|
0.3
|
%
|
Foreign exchange gain (loss)
|
|
|
(877,428
|
)
|
|
|
(8.8
|
)%
|
|
|
54,700
|
|
|
|
0.8
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
(1,208,001
|
)
|
|
|
(12.1
|
)%
|
|
|
(12,146
|
)
|
|
|
(0.2
|
)%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from equity investees was $0.7 million compared to
$8.5 thousand in the year ended December 31, 2007 and
consists of our share of income of our equity investments such
as Toplofikatsia Rousse and Southern Kuzbass Coal Company offset
by losses at equity investments such as Mechel Energy AG.
Interest income decreased by $0.7 million, or 5.4%, to
$11.6 million in the year ended December 31, 2008 from
$12.3 million in the year ended December 31, 2007. The
decrease was due to a reduction in income from deposits held by
our Russian and foreign subsidiaries in various banks following
a decrease in such deposits.
Interest expense increased by $225.1 million, or 227.4%, to
$324.1 million in the year ended December 31, 2008
from $99.0 million in the year ended December 31,
2007. The increase was associated with the overall increase of
average loan balances in 2008, especially by the interest
incurred on the syndicated loan related to the Yakutugol
acquisition and the loan for the Oriel Resources acquisition.
See Liquidity and Capital
Resources Description of Certain Indebtedness.
Other income decreased by $38.7 million, or 194.8%, from
$19.8 million income in the year ended December 31,
2007 to a $18.8 million loss in the year ended
December 31, 2008. The decrease is explained by equity
contributions to pension fund Penfosib made by a number of our
companies in 2008 which do not meet the definition of an asset,
totaling $17.5 million. Also in the year ended
December 31, 2007, we recorded other income from gain due
to the release of an accounting provision in respect of a
$10.7 million tax liability relating to our Korshunov
Mining Plant, as well as income from release of prior-period tax
provisions for Mechel International Holdings AG of
$9.3 million.
Foreign exchange loss increased by $932.1 million, or
1,704.1%, to a $877.4 million loss in the year ended
December 31, 2008 from a $54.7 million gain in the
year ended December 31, 2007. This foreign exchange loss
was primarily attributable to losses from revaluation of the
U.S. dollar-denominated syndicated loan related to
acquisition of Yakutugol and the loan for the acquisition of
Oriel Resources.
143
Income
tax expense
Income tax expense decreased by $237.4 million, or 66.6%,
to $118.9 million in the year ended December 31, 2008
from $356.3 million in the year ended December 31,
2007, and our effective tax rate decreased to 8.8% from 25.7%.
The decrease in income tax expenses is attributable to the
decrease in taxable income and the decrease in the Russian
statutory income tax rate from 24% to 20% effective
January 1, 2009. In addition, in December 2008, the tax
legislation of Kazakhstan was amended to decrease the statutory
income tax rate from 30% in 2008 to 20% in 2009. The effect of
both decreases was recorded as the decrease of deferred tax
liabilities in both our Russian and Kazakh subsidiaries. As of
December 31, 2008, the effect of these changes in the total
amount of $341.1 million was recognized as a reduction in
the income tax expense for the year then ended.
Minority
interest
Minority interest in income of subsidiaries decreased by
$27.4 million, or 23.6%, to $88.8 million in the year
ended December 31, 2008 from $116.2 million in the
year ended December 31, 2007. The minority interest in the
income of our subsidiaries in 2008 consisted of the share of
minority shareholders in the net income of Southern Kuzbass Coal
Company of $25.1 million, of Korshunov Mining Plant of
$26.6 million, of Tomusinsk Open Pit Mine of
$12.9 million, of Chelyabinsk Metallurgical Plant of
$7.3 million, of Beloretsk Metallurgical Plant of
$3.0 million, of Mechel Targoviste of $3.7 million, of
Ural Stampings Plant of $2.5 million, of ferroalloys
segment companies of $2.3 million and of power segment
companies of $2.2 million.
Income
from continuing operations
Income from continuing operations increased by
$227.7 million, or 24.9%, to $1,140.5 million in the
year ended December 31, 2008 from $913.0 million in
the year ended December 31, 2007, mainly as a result of an
increase in operating income, mainly due to the increase in
gross margin on the back of sales prices increases in the steel
and mining segments in the first half of 2008. However, this
effect was partially offset by the losses incurred by our steel
and ferroalloys segments in the fourth quarter of 2008 due to
the global financial crisis.
Loss from
discontinued operations
Income from discontinued operations was none in the year ended
December 31, 2008 compared to $0.2 million in the year
ended December 31, 2007. The income in 2007 resulted from a
write-off of Mechel Zeljezaras accounts payables due to
this companys bankruptcy. In February 2008, Mechel
Zeljezara was finally liquidated. Mechel Zeljezara engaged in
business until August 2004, when we decided to terminate
production.
Net
income
For the reasons set forth above, our net income increased by
$227.5 million, or 24.9%, to $1,140.5 million in the
year ended December 31, 2008 from $913.0 million in
the year ended December 31, 2007.
Year
ended December 31, 2007 compared to year ended
December 31, 2006
Net
revenues
Consolidated net revenues increased by $2,286.0 million, or
52.0%, to $6,683.8 million in the year ended
December 31, 2007, from $4,397.8 million in the year
ended December 31, 2006.
Across our segments, our acquisitions in 2006 and 2007 led to
higher consolidated net revenues due to higher production and
sales volumes arising primarily from the consolidation of the
results of operations of acquired companies. Approximately 27%,
or $611.0 million, of the increase in our consolidated net
revenues in the year ended December 31, 2007 compared to
the year ended December 31, 2006 was due to the
consolidation of companies acquired during the year. The
remainder of our increase in revenues was due to organic growth,
which was driven largely by price increases and changes in the
product mix towards higher value-added products. In addition,
the steady decrease in real terms in the value of the dollar, in
which most of our products are priced, against the ruble, in
which most of our production costs are incurred, put exchange
rate-based pressure on profit margins.
144
This was more than offset by increases in the weighted average
prices of products sold by our mining and steel segments.
The following table sets forth our net revenues by segment:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
2007
|
|
|
2006
|
|
|
|
(In thousands of U.S. dollars,
|
|
|
|
except percentages)
|
|
|
Mining segment
|
|
|
|
|
|
|
|
|
To third parties
|
|
|
1,372,508
|
|
|
|
1,045,696
|
|
To power segment
|
|
|
11,272
|
|
|
|
399
|
|
To ferroalloys segment
|
|
|
12,051
|
|
|
|
11,512
|
|
To steel segment
|
|
|
575,138
|
|
|
|
296,678
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,970,969
|
|
|
|
1,354,285
|
|
|
|
|
|
|
|
|
|
|
Steel segment
|
|
|
|
|
|
|
|
|
To third parties
|
|
|
4,306,875
|
|
|
|
3,042,795
|
|
To power segment
|
|
|
22,509
|
|
|
|
17,195
|
|
To ferroalloys segment
|
|
|
79,135
|
|
|
|
20,358
|
|
To mining segment
|
|
|
5,973
|
|
|
|
3,306
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
4,414,492
|
|
|
|
3,083,654
|
|
|
|
|
|
|
|
|
|
|
Ferroalloys segment
|
|
|
|
|
|
|
|
|
To third parties
|
|
|
501,143
|
|
|
|
259,857
|
|
To steel segment
|
|
|
135,513
|
|
|
|
79,891
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
636,656
|
|
|
|
339,748
|
|
|
|
|
|
|
|
|
|
|
Power segment
|
|
|
|
|
|
|
|
|
To third parties
|
|
|
503,316
|
|
|
|
49,463
|
|
To steel segment
|
|
|
38,587
|
|
|
|
41,087
|
|
To ferroalloys segment
|
|
|
26,225
|
|
|
|
8,487
|
|
To mining segment
|
|
|
30,387
|
|
|
|
24,285
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
598,515
|
|
|
|
123,322
|
|
|
|
|
|
|
|
|
|
|
Eliminations
|
|
|
936,790
|
|
|
|
503,198
|
|
|
|
|
|
|
|
|
|
|
Consolidated revenues
|
|
|
6,683,842
|
|
|
|
4,397,811
|
|
|
|
|
|
|
|
|
|
|
% from mining segment
|
|
|
20.5
|
%
|
|
|
23.8
|
%
|
% from steel segment
|
|
|
64.4
|
%
|
|
|
69.2
|
%
|
% from ferroalloys segment
|
|
|
7.5
|
%
|
|
|
5.9
|
%
|
% from power segment
|
|
|
7.5
|
%
|
|
|
1.1
|
%
|
Mining
segment
Our total mining segment sales increased by $616.7 million,
or 45.5%, to $1,971.0 million in the year ended
December 31, 2007 from $1,354.3 million in the year
ended December 31, 2006.
Coking coal concentrate sales to third parties increased by
$104.6 million, or 20.2%, to $622.9 million in the
year ended December 31, 2007 from $518.3 million in
the year ended December 31, 2006, where a decrease in sales
volumes offset a $150.4 million sales price increase by
$45.9 million. The price increases occurred on both export
and domestic markets, resulting from increasing coking coal
demand and tight supply both in domestic and export markets due
to accidents in several Russian coal mines which caused mine
closures, as well as cargo seaport
145
capacity problems in Australia. The volume of coking coal
concentrate sold to third parties decreased by 584 thousand
tonnes, or 8.8%, to 6,018 thousand tonnes in the year ended
December 31, 2007 from 6,603 thousand tonnes in the year
ended December 31, 2006, primarily due to an increase in
intersegment sales volumes as described below.
Coking coal concentrate supplied to the steel segment increased
by $220.3 million, or 117.5%, to $407.9 million in the
year ended December 31, 2007 from $187.6 million in
the year ended December 31, 2006, where $123.7 million
of the increase was due to an increase in sales prices and
$96.6 million was due to an increase in sales volumes. The
increase in volumes was principally due to shipments from
Southern Kuzbass Coal Company to Moscow Coke and Gas Plant of
981 thousand tonnes that were insignificant in 2006 before our
acquisition of Moscow Coke and Gas Plant, as we acquired Moscow
Coke and Gas Plant in the fourth quarter of 2006, and shipments
from Yakutugol to Mechel-Coke and Moscow Coke and Gas Plant in
the fourth quarter of 2007 totaling 58 thousand tonnes.
Steam coal and steam coal concentrate sales to third parties
increased by $125.2 million, or 40.2%, to
$436.3 million in the year ended December 31, 2007
from $311.1 million in the year ended December 31,
2006, where $102.0 million of the increase was due to an
increase in sales prices and $23.2 million was due to an
increase in sales volume. The increase of sales volumes during
the period was principally due to the fact that the results of
operations of Yakutugol were reflected in our consolidated
statement of income from the fourth quarter of 2007. If
Yakutugols results of operations are excluded, our steam
coal volumes sold in 2007 would have decreased by 3%, in part
due to the increase in the volume of steam coal supplied to the
power segment and in part due to a shortage, as compared to the
prior period, of working, empty rail freight cars from Russian
Railways in the Southern Kuzbass region where our other coal
operations are based. Export prices for steam coal and steam
coal concentrate rose during the period as a result of
increasing demand, especially in Asia, and limited supply growth
from major exporting countries. Domestic prices rose on the back
of growing production costs and global steam coal price
increases.
Sales of steam coal supplied to the power segment increased by
$9.8 million, or 100%, to $9.8 million in the year
ended December 31, 2007 from none in the year ended
December 31, 2006, due to the acquisition of Southern
Kuzbass Power Plant.
Sales of iron ore to third parties increased by
$45.4 million, or 27.0%, to $213.6 million in the year
ended December 31, 2007 from $168.2 million in the
year ended December 31, 2006, where a decrease in sales
volumes offset a $76.1 million sales price increase by
$30.7 million. Price increases were driven principally by
increasing iron ore demand in Russia and elsewhere, especially
in China; limited iron ore production capacity increases which
typically lag behind rising demand; and significant increases in
freight costs. The decrease in sales volumes is primarily
attributable to a temporary decrease in the second half of 2007
in orders from Zapadno-Sibirsky Metallurgical Works OAO
(ZapSib), one of our primary customers, which
sourced its iron ore from a different supplier during part of
2007.
Supplies to the steel segment increased by $57.6 million,
or 60.3%, to $153.1 million in the year ended
December 31, 2007 from $95.5 million in the year ended
December 31, 2006, primarily due to a sales price increase,
as there was no significant increase in volumes.
Excluding intersegment sales, export sales were 40.2% of mining
segment sales in the year ended December 31, 2007, compared
to 36.9% in the year ended December 31, 2006. The increase
in the proportion of our export sales was due to the higher
export volumes of steam coal and iron ore due to higher sales
prices on export markets. The average steam coal export price
on FCA basis in 2007 was $44.4 per tonne in comparison with
$32.3 per tonne for the average domestic price on FCA basis in
2006; the average iron ore export sales price on FCA basis in
2007 was $84.9 per tonne in comparison with $73.5 per tonne for
the average domestic price on FCA basis in 2006.
146
Steel
segment
Our steel segment revenues increased by $1,330.8 million,
or 43.2%, to $4,414.5 million in the year ended
December 31, 2007 from $3,083.7 million in the year
ended December 31, 2006. The increase in steel segment
revenues was primarily due to the following increases:
|
|
|
|
|
Coke and coking products sales increased by $235.8 million,
or 542.8%, to $284.8 million in the year ended
December 31, 2007 from $49.0 million in the year ended
December 31, 2006, where $61.2 million of the increase
was due to an increase in sales prices and $174.6 million
of the increase was due to an increase in sales volumes. The
sales volume increase was a result of consolidating Moscow Coke
and Gas Plant results for the full year 2007; in 2006, the
results for the plant were consolidated for the fourth quarter
only. The sales price increase was due to strong market demand
for coke and coking products.
|
|
|
|
Semi-finished steel products sales increased by
$157.6 million, or 39.6%, to $555.1 million in the
year ended December 31, 2007 from $397.5 million in
the year ended December 31, 2006, where $115.0 million
of the increase was due to an increase in sales prices and
$42.6 million of the increase was due to an increase in
sales volumes. Increases in both sales prices and sales volumes
were primarily driven by increased demand and a shortage of
supply from China.
|
|
|
|
Alloyed long products sales increased by $20.8 million, or
15.8%, to $151.9 million in the year ended
December 31, 2007 from $131.1 million in the year
ended December 31, 2006, where a decrease in sales volumes
of $20.1 million offset a $40.9 million sales price
increase. The sales price increase was primarily driven by a
significant increase in the price of alloy materials used in
production. The sales volume decrease was caused by a decrease
in market demand for alloyed long products following an increase
in market prices for such products.
|
|
|
|
Rebar sales increased by $264.1 million, or 35.1%, to
$1,017.1 million in the year ended December 31, 2007
from $753.0 in the year ended December 31, 2006, where
$228.4 million of the increase was due to an increase in
sales prices and $35.7 million of the increase was due to
an increase in sales volumes. The increases in both sales prices
and sales volumes are attributable to the high level of activity
in the construction industry in Russia.
|
|
|
|
Low alloyed engineering steel sales increased by
$111.6 million, or 35.5%, to $426.3 million in the
year ended December 31, 2007 from $314.7 million in
the year ended December 31, 2006, where $97.8 million
of the increase was due to an increase in sales prices and
$13.8 million of the increase was due to an increase in
sales volumes. The increases in both sales prices and sales
volumes were driven by strong demand on both export and domestic
markets.
|
|
|
|
Flat steel products sales increased by $117.7 million, or
38.7%, to $421.8 million in the year ended
December 31, 2007 from $304.2 million in the year
ended December 31, 2006, where $112.8 million of the
increase was due to an increase in sales prices and
$4.8 million of the increase was due to an increase in
sales volumes. The increase in sales prices was in both domestic
and export markets, and was mainly due to a stainless flat steel
price increase driven by an increase in nickel prices in 2007.
The other reasons were a general increase in production costs
and strong domestic demand.
|
|
|
|
Forgings and stampings sales increased by $133.1 million,
or 57.2%, to $366.1 million in the year ended
December 31, 2007 from $232.9 million in the year
ended December 31, 2006, mainly due to a
$126.1 million sales price increase. The increase in the
sales price was primarily due to rapid increases in the market
prices for nickel and other alloy materials and a shift in
product mix to more value-added items.
|
|
|
|
Hardware sales increased by $145.4 million, or 31.7%, to
$603.4 million in the year ended December 31, 2007
from $458.0 million in the year ended December 31,
2006, where $78.6 million of the increase was due to an
increase in sales prices and $66.8 million of the increase
was due to an increase in sales volumes. The volume increase was
due to the installation of several new production lines at the
Beloretsk Metallurgical Plant, including two spring wire drawing
mills and a stabilized high-tensile wire production complex. The
price increase was due to an increase in demand on the Russian
domestic market and in the CIS from the construction industry,
machine-building and other industries.
|
147
Excluding intersegment sales, export sales comprised 31.4% of
steel segment sales in the year ended December 31, 2007,
compared to 32.5% in the year ended December 31, 2006. The
decrease in the proportion of our export sales was largely due
to favorable domestic pricing and robust domestic steel
consumption growth which exceeded the Russian steel
industrys increase in production volumes.
Ferroalloys
segment
Our total ferroalloys segment sales increased by
$296.9 million, or 87.4%, to $636.7 million in the
year ended December 31, 2007 from $339.7 million in
the year ended December 31, 2006.
Nickel sales to third parties increased by $210.2 million,
or 81.3%, to $468.9 million in the year ended
December 31, 2007 from $258.7 million in the year
ended December 31, 2006, where $189.6 million of the
increase was due to an increase in sales prices and
$20.6 million of the increase was due to an increase in
sales volumes. Average sales prices increased by $14,468 to
$35,775 per tonne during 2007. LME prices increased to record
levels in the first half of 2007. The highest daily spot price
reached $54,200 per tonne on May 16, 2007. Sales volumes
increased by 8% to 13 thousand tonnes in the year ended
December 31, 2007 from 12 thousand tonnes in the year ended
December 31, 2006 due to the overall increase of production
volumes at Southern Urals Nickel Plant.
Nickel supplies to the steel segment increased by
$46.5 million, or 58.6%, to $125.8 million in the year
ended December 31, 2007 from $79.3 million in the year
ended December 31, 2006, due to an increase in sales
prices. There were no significant changes in intersegment sales
volumes.
Ferrosilicon sales were $29.0 million in the year ended
December 31, 2007 compared to none in the year ended
December 31, 2006, due to the acquisition of Bratsk
Ferroalloy Plant in August 2007.
Excluding intersegment sales, export sales were 93.7% of
ferroalloys segment sales in the year ended December 31,
2007 compared to 99.5% in the year ended December 31, 2006.
The decrease in the proportion of our export sales was due to
the acqusition in August 2007 of Bratsk Ferroalloy Plant, whose
domestic sales in the period from August 2007 to December 2007
constituted 89.6% of its total sales.
Power
segment
Our power segment revenues increased almost four-fold by
$475.2 million to $598.5 million in the year ended
December 31, 2007 from $123.3 million in the year
ended December 31, 2006. The increase in power segment
revenues was principally due to the acquisition of Southern
Kuzbass Power Plant and Kuzbass Power Sales Company in the
second quarter of 2007, which resulted in an almost four-fold
increase in segment revenues from sales to third parties of
$446.7 million.
Prior to our acquisition of Southern Kuzbass Power Plant and
Kuzbass Power Sales Company in the second quarter of 2007, our
power segment consisted of intersegment and third-party sales of
electricity produced by
co-generation
units burning blast furnace gas and coal gas produced as a
byproduct of industrial processes at our Chelyabinsk
Metallurgical Plant, Moscow Coke and Gas Plant, Southern Kuzbass
Coal Company and
Mechel-Coke.
Southern Kuzbass Power Plant contributed $1.8 million to
the power segment revenues through power generation capacity
sales to third parties in the second half of 2007.
148
Cost of
goods sold and gross profit
Consolidated cost of goods sold was 62.3% of consolidated
revenues in the year ended December 31, 2007, as compared
to 65.0% of consolidated revenues in the year ended
December 31, 2006, resulting in an increase in consolidated
gross margin to 37.7% in the year ended December 31, 2007
from 35.0% for the year ended December 31, 2006. Cost of
goods sold primarily consists of costs relating to raw materials
(including products purchased for resale), direct payroll,
depreciation and energy. The table below sets forth cost of
goods sold and gross margin by segment for the years ended
December 31, 2007 and 2006, including as a percentage of
segment revenues.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2007
|
|
|
December 31, 2006
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Cost of Goods Sold and Gross Margin by Segment
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Mining segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
1,008,485
|
|
|
|
51.2
|
%
|
|
|
830,632
|
|
|
|
61.3
|
%
|
Gross margin
|
|
|
962,484
|
|
|
|
48.8
|
%
|
|
|
523,653
|
|
|
|
38.7
|
%
|
Steel segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
3,374,420
|
|
|
|
76.4
|
%
|
|
|
2,240,001
|
|
|
|
72.6
|
%
|
Gross margin
|
|
|
1,040,072
|
|
|
|
23.6
|
%
|
|
|
843,653
|
|
|
|
27.4
|
%
|
Ferroalloys segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
253,725
|
|
|
|
39.9
|
%
|
|
|
174,675
|
|
|
|
51.4
|
%
|
Gross margin
|
|
|
382,931
|
|
|
|
60.1
|
%
|
|
|
165,073
|
|
|
|
48.6
|
%
|
Power segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
393,153
|
|
|
|
65.7
|
%
|
|
|
110,273
|
|
|
|
89.4
|
%
|
Gross margin
|
|
|
205,362
|
|
|
|
34.3
|
%
|
|
|
13,049
|
|
|
|
10.6
|
%
|
Mining
segment
Mining segment cost of goods sold increased by
$177.9 million, or 21.4%, to $1,008.5 million in the
year ended December 31, 2007 from $830.6 million in
the year ended December 31, 2006. Mining segment gross
margin increased from 38.7% in the year ended December 31,
2006 to 48.8% in the year ended December 31, 2007. The
increase in the mining segment gross margin was principally due
to the increase in coking coal and iron ore sales prices in both
export and domestic markets, an increase in nickel and steam
coal sales prices in export markets and a decrease in the
production cash costs of coking coal concentrate at Southern
Kuzbass Coal Company by 3.0% due to an increase in production
volumes and a corresponding apportionment of fixed costs to
larger production volumes. The production cash costs of steam
coal and steam coal concentrate remained flat. Cash costs of
production of iron ore increased by 38.9% due to an increase in
electricity prices, production personnel wages and the prices of
mining supplies used in coal and iron ore production, such as
spare parts and equipment, fuel and explosives.
Steel
segment
Steel segment cost of goods sold increased by
$1,134.4 million, or 50.6%, to $3,374.4 million in the
year ended December 31, 2007 from $2,240.0 million in
the year ended December 31, 2006. Steel segment cost of
goods sold was 76.4% of the segments revenues in the year
ended December 31, 2007, as compared to 72.6% in the year
ended December 31, 2006, resulting in a decrease in gross
margin from 27.4% to 23.6%. Such decrease was primarily
attributable to an increase in production costs during the
period under review in this section, which was itself due to the
growth in raw materials prices, particularly the prices of
nickel and coking coal.
Ferroalloys
segment
Ferroalloys segment cost of goods sold increased by
$79.1 million, or 45.3%, to $253.7 million in the year
ended December 31, 2007, from $174.7 million in the
year ended December 31, 2006. Ferroalloys segment gross
margin percentage increased from 48.6% in the year ended
December 31, 2006 to 60.1% in the year ended
149
December 31, 2007. The increase in the ferroalloys segment
gross margin was principally due to increase of nickel prices on
export markets. Production cash costs of nickel increased by
38.9% due to the increases in the prices of raw materials used
in nickel production such as coke, pyrites and limestone.
Power
segment
Power segment cost of goods sold increased by
$282.9 million, or 256.5%, to $393.2 million in the
year ended December 31, 2007 from $110.3 million in
the year ended December 31, 2006. Power segment gross
margin increased from 10.6% in the year ended December 31,
2006, to 34.3% in the year ended December 31, 2007. The
increase in the power segment gross margin principally reflected
the acquisition of Southern Kuzbass Power Plant and Kuzbass
Power Sales Company in the second quarter of 2007, which
generated higher profits than those of previously existing
co-generation assets at our production facilities. The new
assets also have incurred high electricity transmission costs
that are included in the selling and distribution expenses for
the power segment, as set forth below.
Selling,
distribution and operating expenses
Selling, distribution and operating expenses increased by
$307.5 million, or 37.9%, to $1,119.4 million in the
year ended December 31, 2007 from $811.9 million in
the year ended December 31, 2006. As a percentage of
consolidated revenues, selling, distribution and operating
expenses decreased to 16.7% in the year ended December 31,
2007, as compared to 18.5% in the year ended December 31,
2006. Our selling, distribution and operating expenses consist
primarily of selling and distribution expenses, taxes other than
income tax, loss on
write-offs
of property, plant and equipment, allowance for doubtful
accounts and general, administrative and other operating
expenses. The table below sets forth these costs by segment for
the years ended December 31, 2007 and 2006, including as a
percentage of segment revenues.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2007
|
|
|
December 31, 2006
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Selling, Distribution and Operating Expenses by Segment
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Mining segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
241,090
|
|
|
|
12.2
|
%
|
|
|
213,511
|
|
|
|
15.8
|
%
|
Taxes other than income tax
|
|
|
3,815
|
|
|
|
0.2
|
%
|
|
|
32,913
|
|
|
|
2.4
|
%
|
Accretion expense
|
|
|
1,071
|
|
|
|
0.1
|
%
|
|
|
2,144
|
|
|
|
0.2
|
%
|
Allowance for doubtful accounts
|
|
|
(1,441
|
)
|
|
|
(0.1
|
)%
|
|
|
(43
|
)
|
|
|
(0.0
|
)%
|
General, administrative and other operating expenses
|
|
|
146,480
|
|
|
|
7.4
|
%
|
|
|
84,087
|
|
|
|
6.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
391,015
|
|
|
|
19.8
|
%
|
|
|
332,612
|
|
|
|
24.6
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Steel segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
194,855
|
|
|
|
4.4
|
%
|
|
|
202,391
|
|
|
|
6.6
|
%
|
Taxes other than income tax
|
|
|
71,243
|
|
|
|
1.6
|
%
|
|
|
44,515
|
|
|
|
1.4
|
%
|
Loss on write-off of property, plant and equipment
|
|
|
|
|
|
|
|
|
|
|
2,418
|
|
|
|
0.1
|
%
|
Accretion expense
|
|
|
1,708
|
|
|
|
0.0
|
%
|
|
|
5,089
|
|
|
|
0.2
|
%
|
Allowance for doubtful accounts
|
|
|
3,602
|
|
|
|
0.1
|
%
|
|
|
2,853
|
|
|
|
0.1
|
%
|
General, administrative and other operating expenses
|
|
|
231,403
|
|
|
|
5.2
|
%
|
|
|
199,834
|
|
|
|
6.5
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
502,811
|
|
|
|
11.4
|
%
|
|
|
457,100
|
|
|
|
14.8
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
150
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2007
|
|
|
December 31, 2006
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Selling, Distribution and Operating Expenses by Segment
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Ferroalloys segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
3,400
|
|
|
|
0.5
|
%
|
|
|
729
|
|
|
|
0.2
|
%
|
Taxes other than income tax
|
|
|
7,528
|
|
|
|
1.2
|
%
|
|
|
4,419
|
|
|
|
1.3
|
%
|
Accretion expense
|
|
|
322
|
|
|
|
0.1
|
%
|
|
|
200
|
|
|
|
0.1
|
%
|
Allowance for doubtful accounts
|
|
|
2
|
|
|
|
0.0
|
%
|
|
|
(72
|
)
|
|
|
(0.0
|
)%
|
General, administrative and other operating expenses
|
|
|
21,572
|
|
|
|
3.4
|
%
|
|
|
12,501
|
|
|
|
3.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
32,824
|
|
|
|
5.2
|
%
|
|
|
17,777
|
|
|
|
5.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Power segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
182,466
|
|
|
|
30.5
|
%
|
|
|
2,270
|
|
|
|
1.8
|
%
|
Taxes other than income tax
|
|
|
1,408
|
|
|
|
0.2
|
%
|
|
|
293
|
|
|
|
0.2
|
%
|
Allowance for doubtful accounts
|
|
|
(752
|
)
|
|
|
(0.1
|
)%
|
|
|
(16
|
)
|
|
|
(0.0
|
)%
|
General, administrative and other operating expenses
|
|
|
9,613
|
|
|
|
1.6
|
%
|
|
|
1,853
|
|
|
|
1.5
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
192,735
|
|
|
|
32.2
|
%
|
|
|
4,400
|
|
|
|
3.6
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mining
segment
Selling and distribution expenses consisted almost entirely of
transportation expenses related to our selling activities, and
increased by $27.6 million in line with sales volume
increases in 2007. As a percentage of mining segment revenues,
selling and distribution expenses decreased from 15.8% to 12.2%
due to an increase in the share of sales on delivery where
transportation expenses are paid by the customer.
Taxes other than income tax include property and land taxes, as
well as other taxes. Taxes other than income tax decreased by
$29.1 million, or 88.4%, to $3.8 million in the year
ended December 31, 2007 from $32.9 million in the year
ended December 31, 2006. The decrease was mainly due to the
reversal of a $25.7 million tax liability related to
Korshunov Mining Plant in respect of mineral extraction taxes
and social taxes for prior periods. On December 18, 2007,
the Supreme Arbitration Court of the Russian Federation issued
an order in our favor that clarified an aspect of tax law that
was previously uncertain, resulting in a reduction in our
mineral extraction tax liability for the years
2003-2007.
In addition, on April 7, 2008, the Federal Arbitration
Court in Moscow issued an order in our favor requiring the tax
authorities to pay interest to us in respect of overpaid social
taxes previously assessed for the period from August 2004 to
February 2007.
Allowance for doubtful accounts decreased by $1.4 million,
or 3,253.5%, to $1.4 million income in the year ended
December 31, 2007 from income of $43.0 thousand in the year
ended December 31, 2006, due to an improvement in our
collection of trade receivables.
General, administrative and other expenses, consisting of
payroll and payroll taxes, depreciation, rent and maintenance,
legal and consulting expenses, office overhead and other
expenses, increased by $62.4 million, or 74.2%, to
$146.5 million in the year ended December 31, 2007
from $84.1 million in the year ended December 31,
2006, representing an increase as a percentage of segment
revenues from 6.2% to 7.4%. Salaries and related social taxes
increased by $32.0 million, or 71.5%, to $76.7 million
in the year ended December 31, 2007 from $44.8 million
in the year ended December 31, 2006, mainly due to
indexation of salary rates to inflation at our production
companies, increases in management bonuses and an increase in
employee headcount in connection with the Yakutugol acquisition
which accounted for additional salaries and related social taxes
of $11.2 million. Legal and consulting fees and insurance
services increased by $2.0 million, or 23.3%, to
$10.5 million in the year ended December 31, 2007 from
$8.5 million in the year ended December 31, 2006, due
to increases in consulting fees. Rent and maintenance, business
travel expenses, bank charges and office expenses increased by
$5.9 million,
151
or 57.8%, to $16.1 million in the year ended
December 31, 2007 from $10.2 million in the year ended
December 31, 2006. Depreciation increased by
$2.3 million, or 91.1%, to $4.8 million in the year
ended December 31, 2007 from $2.5 million in the year
ended December 31, 2006, due to the overall expansion of
segment activities in 2007. Social expenses increased by
$14.3 million, or 128.2%, to $25.4 million in the year
ended December 31, 2007 from $11.1 million in the year
ended December 31, 2006, mainly due to expansion of our
socially-oriented activities in various regions of Russia as
well as social programs for our employees. Other administrative
and operating expenses increased by $6.0 million due to
overall expansion of segment activities.
Steel
segment
Selling and distribution expenses for our steel segment
consisted almost entirely of transportation expenses related to
our selling activities. Such expenses decreased by
$7.5 million, or 3.7%, to $194.9 million in the year
ended December 31, 2007 from $202.4 million in the
year ended December 31, 2006. The decrease is explained by
an increase in the share of export sales on delivery terms where
transportation expenses are paid by the customer.
Taxes other than income tax increased by $26.7 million, or
60.0%, to $71.2 million in the year ended December 31,
2007 from $44.5 million in the year ended December 31,
2006. As a percentage of segment revenues, these taxes increased
from 1.4% to 1.6%. Property and land taxes increased by
$9.3 million, or 26.2%, to $44.8 million in the year
ended December 31, 2007 from $35.5 million in the year
ended December 31, 2006, due to an increase in the property
tax base (as a result of putting new fixed assets into
operation). In the year ended December 31, 2007, we
incurred $10.1 million in tax penalties and fines assessed
in prior-period tax audits at our Chelyabinsk Metallurgical
Plant. The remaining increase of $7.3 million was caused
mainly by the increase of
non-reimbursable
VAT expenses at Chelyabinsk Metallurgical Plant. The majority of
these expenses are related to
non-reimbursable
VAT on railway charges that increased in line with the increase
in rail freight carriage prices.
Allowance for doubtful accounts increased by $0.7 million,
or 26.3%, to $3.6 million in the year ended
December 31, 2007 from $2.9 million in the year ended
December 31, 2006, due to changes in our estimate of bad
debts as of the respective period end dates based on the ageing
of the balances.
General, administrative and other expenses increased by
$31.6 million, or 15.8%, to $231.4 million in the year
ended December 31, 2007 from $199.8 million in the
year ended December 31, 2006, and decreased as a percentage
of segment revenues from 6.5% in the year ended
December 31, 2006, to 5.2% in the year ended
December 31, 2007. Payroll and related social taxes
increased by $28.7 million, or 34.8%, to
$111.2 million in the year ended December 31, 2007
from $82.5 million in the year ended December 31,
2006, mainly due to indexation of salary rates to inflation at
our production companies and also due to increases in management
bonuses. Social expenses (including pension obligations)
increased by $3.7 million, or 18.9%, to $23.3 million
in the year ended December 31, 2007 from $19.6 million
in the year ended December 31, 2006, due to expansion of
our social activities in various regions of Russia as well as
social programs for our employees. Rent and maintenance,
business travel expenses, bank charges and office expenses
increased by $12.3 million, or 52.3%, to $35.9 million
in the year ended December 31, 2007 from $23.6 million
in the year ended December 31, 2006, primarily due to the
overall expansion of segment activities in 2007. Professional
expenses, which include auditing, accounting, legal and
engineering fees, and insurance services increased by
$2.2 million, or 13.9%, to $18.4 million in the year
ended December 31, 2007 from $16.2 million in the year
ended December 31, 2006, due to increases in consulting
fees. Other administrative expenses increased by
$8.6 million, or 52.3%, to $21.5 million in the year
ended December 31, 2007 from $12.9 million in the year
ended December 31, 2006, mainly due to an increase in the
number of administrative departments at our Chelyabinsk
Metallurgical Plant. These increases in expenses were partially
offset by recognition of income from reductions in asset
retirement obligations at our Chelyabinsk Metallurgical Plant of
$19.7 million based on expert consultants review of
our capital improvements program for Chelyabinsk Metallurgical
Plant and planned changes aimed at minimizing environmental
impact.
Ferroalloys
segment
Selling and distribution expenses consisted almost entirely of
transportation expenses related to our selling activities. Such
expenses increased by $2.7 million, or 366.4% to
$3.4 million in the year ended December 31, 2007
152
from $0.7 million in the year ended December 31, 2006
due to our acquisition of Bratsk Ferroalloy Plant in August 2007.
Taxes other than income tax increased by $3.1 million, or
70.4% to $7.5 million in the year ended December 31,
2007 from $4.4 million in the year ended December 31,
2006 due to our write-off of VAT receivable at Yuzhpolimetall of
$4.3 million in the course of liquidation of this
subsidiary.
General, administrative and other expenses increased by
$9.1 million, or 72.6%, to $21.6 million in the year
ended December 31, 2007 from $12.5 million in the year
ended December 31, 2006. Payroll and related social taxes
increased by $4.4 million, or 68.5% to $10.9 million
in the year ended December 31, 2007 from $6.5 million
in the year ended December 31, 2006 due to expansion of
social programs for employees at our Southern Urals Nickel
Plant. Social expenses (including pension expenditures)
increased by $1.3 million, or 53.6%, to $3.7 million
in the year ended December 31, 2007 from $2.4 million
in the year ended December 31, 2006 due to expansion of
social programs for employees at Southern Urals Nickel Plant.
Rent and maintenance, business travel expenses, bank charges and
office expenses increased by $1.6 million, or 85.5%, to
$3.5 million in the year ended December 31, 2007 from
$1.9 million in the year ended December 31, 2006,
primarily due to the overall expansion of segment activities in
2007. Professional expenses, including auditing, accounting,
legal and engineering fees, and insurance services increased by
$1.2 million, or 119.0% to $2.2 million in the year
ended December 31, 2007 from $1.0 million in the year
ended December 31, 2006 due to the increase in consulting
fees. Other administrative and operating expenses increased by
$0.6 million due to overall expansion of segment activities.
Power
segment
Selling and distribution expenses consisted almost entirely of
electricity transmission costs incurred by our Kuzbass Power
Sales Company for usage of the power grid, over which
electricity is distributed to end consumers. These costs are
incurred by all power distribution companies under agreements
between such companies and the grid operator. These expenses
increased by $180.2 million, to $182.5 million in the
year ended December 31, 2007 from $2.3 million in the
year ended December 31, 2006, due to the acquisition of
Southern Kuzbass Power Plant and Kuzbass Power Sales Company in
the second quarter of 2007. The increase of all other expenses
in this segment were due to the acquisition of new assets.
Operating
income
As a result of the factors described above, consolidated
operating income increased by $671.9 million, or 92.6%, to
$1,397.6 million in the year ended December 31, 2007
from $725.7 million in the year ended December 31,
2006. Operating income as a percentage of consolidated revenues
increased from 16.5% in the year ended December 31, 2006 to
21.0% in the year ended December 31, 2007, due primarily to
an increase in gross margin as a result of more favorable market
conditions for the steel and mining segments.
The table below sets out operating income by segment, including
as a percentage of segment revenues.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2007
|
|
|
December 31, 2006
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Operating Income by Segment
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Mining segment
|
|
|
571,469
|
|
|
|
29.0
|
%
|
|
|
191,041
|
|
|
|
14.1
|
%
|
Steel segment
|
|
|
537,261
|
|
|
|
12.2
|
%
|
|
|
386,553
|
|
|
|
12.5
|
%
|
Ferroalloys segment
|
|
|
350,107
|
|
|
|
55.0
|
%
|
|
|
147,296
|
|
|
|
43.4
|
%
|
Power segment
|
|
|
12,627
|
|
|
|
2.1
|
%
|
|
|
8,649
|
|
|
|
7.0
|
%
|
Elimination of intersegment unrealized profit
|
|
|
(73,871
|
)
|
|
|
|
|
|
|
(7,841
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated operating income
|
|
|
1,397,593
|
|
|
|
|
|
|
|
725,698
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
153
Other
income and expense, net
Other income and expense, net consists of income (loss) of
equity investments, interest income, interest expense, gain on
revaluation of trading securities, other income and foreign
exchange gain. The table below sets forth these costs for the
years ended December 31, 2007 and 2006, including as a
percentage of revenues.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended
|
|
|
Year Ended
|
|
|
|
December 31, 2007
|
|
|
December 31, 2006
|
|
|
|
|
|
|
% of Segment
|
|
|
|
|
|
% of Segment
|
|
Other Income and Expense, Net
|
|
Amount
|
|
|
Revenues
|
|
|
Amount
|
|
|
Revenues
|
|
|
|
(In thousands of U.S. dollars, except for percentages)
|
|
|
Income (loss) from equity investments
|
|
|
8
|
|
|
|
0.0
|
%
|
|
|
(9,858
|
)
|
|
|
(0.2
|
)%
|
Interest income
|
|
|
12,278
|
|
|
|
0.2
|
%
|
|
|
8,314
|
|
|
|
0.2
|
%
|
Interest expense
|
|
|
(98,976
|
)
|
|
|
(1.5
|
)%
|
|
|
(38,183
|
)
|
|
|
(0.9
|
)%
|
Gain on revaluation of trading securities
|
|
|
|
|
|
|
|
|
|
|
50,688
|
|
|
|
1.2
|
%
|
Other income, net
|
|
|
19,844
|
|
|
|
0.3
|
%
|
|
|
69,401
|
|
|
|
1.6
|
%
|
Foreign exchange gain
|
|
|
54,700
|
|
|
|
0.8
|
%
|
|
|
58,773
|
|
|
|
1.3
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
(12,146
|
)
|
|
|
(0.2
|
)%
|
|
|
139,135
|
|
|
|
3.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from equity investments for the year ended
December 31, 2007 included $6.1 million from our share
in income of our equity investments (excluding Yakutugol) offset
by our share in Yakutugol losses of $6.1 million for the
period from January 1, 2007 to October 19, 2007, a net
effect of $8 thousand. We started to consolidate the results of
operations of Yakutugol fully from October 19, 2007 after
our acquisition of control of Yakutugol. Income from equity
investments increased by $9.9 million, or 100.1%, to $8
thousand in the year ended December 31, 2007 from a loss of
$9.9 million in the year ended December 31, 2006 due
mainly to the improvement in Yakutugols performance due to
the more favorable situation on both Russian and international
coal markets.
Interest income increased by $4.0 million, or 47.7%, to
$12.3 million in the year ended December 31, 2007 from
$8.3 million in the year ended December 31, 2006 due
to higher average cash balances held in short-term deposits with
financial institutions during 2007 by our Russian subsidiaries.
Interest expense increased by $60.8 million, or 159.2%, to
$99.0 million in the year ended December 31, 2007 from
$38.2 million in the year ended December 31, 2006. The
increase was principally due to higher average loan balances of
our companies in 2007, particularly in respect of working
capital loans extended to our production and trading companies.
In the year ended December 31, 2007 we recorded other
income of $19.8 million, primarily consisting of gain due
to the release of an accounting provision in respect of a
$10.7 million tax liability relating to our Korshunov
Mining Plant due to our successful challenge of a tax assessment
relating to mineral extraction tax, income from release of
prior-period tax provisions for Mechel International Holdings AG
of $9.3 million, income on other sales of
$10.7 million and gain on forgiveness of taxes at Southern
Kuzbass Coal Company and Mechel Campia Turzii S.A. (Mechel
Campia Turzii) of $8.3 million, partially offset by
the loss on sales of investments by Moscow Coke and Gas Plant of
$13.4 million. In the year ended December 31, 2006, we
recorded other income of $69.4 million, primarily
consisting of gains related to the forgiveness of tax
liabilities (including fines and penalties) in our Russian and
Romanian subsidiaries of $69.8 million ($44.6 million
in Mechel Targoviste S.A. (Mechel Targoviste),
$9.0 million in Chelyabinsk Metallurgical Plant,
$5.9 million in Beloretsk Metallurgical Plant and
$5.8 million in Southern Urals Nickel Plant).
Gain (loss) on revaluation of trading securities arose from the
revaluation of investments held by Moscow Coke and Gas Plant.
These were investments in shares of leading Russian banks and
oil and gas companies, which are traded on various Russian
exchanges. The investments were sold in the second quarter of
2007 in accordance with our plans to divest non-core activities.
Foreign exchange gain decreased by $4.1 million, or 6.9%,
to $54.7 million in the year ended December 31, 2007
from $58.8 million in the year ended December 31,
2006, due to gains from the downward revaluation of
U.S. dollar-denominated
liabilities of our Russian subsidiaries.
154
Income
tax expense
Income tax expense increased by $125.7 million, or 54.5%,
to $356.3 million in the year ended December 31, 2007
from $230.6 million in the year ended December 31,
2006, while our effective tax rate in 2007 decreased to 25.7%
from 26.7% in 2006. The increase in the absolute figure of
income tax expenses was due to the increase in taxable income of
our Russian subsidiaries in 2007.
Minority
interest
Minority interest in income of subsidiaries increased by
$84.7 million, or 268.7%, to $116.2 million in the
year ended December 31, 2007 from $31.5 million in the
year ended December 31, 2006. The minority interest in the
income of our subsidiaries in 2007 consisted primarily of the
share of minority shareholders in the net income of Southern
Urals Nickel Plant of $52.4 million, our coal companies of
$19.2 million, Korshunov Mining Plant of $22.2 million
and Chelyabinsk Metallurgical Plant of $12.3 million, and
various steel segment companies of $10.1 million.
Income
from continuing operations
Income from continuing operations increased by
$310.2 million, or 51.5%, to $912.9 million in the
year ended December 31, 2007 from $602.7 million in
the year ended December 31, 2006, due to the factors
explained above.
Net
income
For the reasons set forth above, our consolidated net income
increased by $309.8 million, or 51.4%, to
$913.0 million in the year ended December 31, 2007
from $603.2 million in the year ended December 31,
2006.
Liquidity
and Capital Resources
Capital
requirements
Our principal ongoing financing requirements are to finance our
mining, steel, ferroalloys and power operations and to fund the
following major activities:
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|
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future growth through acquisitions;
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|
|
|
capital expenditures, including the purchase of equipment and
the modernization of our facilities; and
|
|
|
|
retirement of our short-term and current portions of our
long-term debt.
|
We anticipate that our capital expenditures and repayments of a
current portion of our long-term outstanding debt will represent
the most significant uses of funds for the next several years.
See Going Concern above for a discussion
of refinancing of our indebtedness.
We continue to consider acquisitions as one of our major growth
strategies. Historically, funding of acquisitions has come from
cash flows from existing operations, external financing sources
and our shareholders in the form of contributions to our charter
capital.
Our business is heavily dependent on machinery for the
production of steel and steel products, as well as investments
in our mining operations. Investments to maintain and expand
production facilities are, accordingly, an important priority
and have a significant effect on our cash flows and future
results of operations. Having completed major reconstruction of
key production facilities in
2006-2008,
we expect to halve our capital expenditures during 2009, with
the goal of maintaining capacity at 2008 levels. We are focusing
our capital expenditure program on the implementation of the
investment projects which our management views as key to
carrying out our business strategy. We may undertake other
projects assigned a lower priority under our current capital
investment plans if sources of long-term financing can be
secured on favorable terms. See Item 4. Information
on the Company Capital Improvements Program
for the objectives of our capital improvements program and its
details. Over the next four years, i.e., through 2012, we
expect our capital expenditures on our metals production
facilities to total approximately $892 million,
approximately 77% of which will be in
2009-2010
and approximately 23% in
2011-2012.
We intend to direct approximately $1.4 billion for the
construction of a rail branch line to the Elga coal
155
deposit and the development of the Elga coal deposit until 2011.
We intend to finance our capital investments with cash flow from
operations and external financing sources attracted for specific
projects.
Our total outstanding debt as of December 31, 2008 was
$5,369.2 million. See Item 11. Quantitative and
Qualitative Disclosures About Market Risk for information
regarding the type of financial instruments, the maturity
profile of debt, currency and interest rate structure.
In 2008, we paid dividends for 2007 in an amount equal to
$468 million, which accounted for approximately 51% of our
annual net income in 2007, as determined under U.S. GAAP
and in accordance with our dividend policy established in March
2006. See Item 8. Financial Information
Dividend Distribution Policy.
Capital
resources
We plan to finance our capital requirements through a mix of
cash flows generated by our business, as well as external debt
and offerings of securities in the international capital
markets, such as equity and equity-related securities. For
financing of our investment program we have also relied on
export credit agency financing. We do not use off-balance sheet
financing arrangements. See Going
Concern above for a discussion of our future capital
resources.
Net cash provided by operating activities was
$2,229.9 million, $905.0 million and
$554.9 million in the years ended December 31, 2008,
2007 and 2006, respectively. The operating cash inflows were
derived from payments received from sales of our mining, steel,
ferroalloys and power products, reduced by cash disbursements
for direct labor, raw materials and parts, selling, distribution
and operating expenses, interest expense and income taxes.
We define net working capital as changes in accounts receivable,
inventories, trade payables, advances received, accrued taxes
and other liabilities, settlements with related parties, current
assets and liabilities of discontinued operations, deferred
revenue and cost of inventory in transit, prepayments to
non-state pension funds, unrecognized income tax benefits and
other current assets.
We had a working capital deficiency of $3,596.3 million as
of December 31, 2008. The decrease in working capital was
primarily due to an increase in current liabilities of
$4,014.3 million attributable to short-term debt, including
current portion of long-term debt of $2,158.9 million with loan
covenant violations, used to finance our acquisitions. Our net
working capital requirements increased by $19.4 million, or
5.5%, to $369.4 million in the year ended December 31,
2008 from a $350.0 million working capital requirements in
the year ended December 31, 2007, reflecting:
|
|
|
|
|
an increase in accounts receivable of $140.5 million
primarily due to an overall increase in sales revenues in 2008
and the expansion of our business across our segments. At the
same time, a significant increase in allowance for doubtful
accounts in 2008 is due to our increased exposure to losses on
our accounts receivable because of the global financial crisis.
A substantial portion of such increase is related to the fourth
quarter and attributable to several customers experiencing
liquidity problems. A significant decrease in coking coal sales
prices led to a corresponding decrease in accounts receivable of
our major subsidiaries in the mining segment;
|
|
|
|
an increase in inventories of $658.9 million due to a
significant increase in stock of finished goods held at
Mechel-Service, Mechel Carbon and Mechel Trading AG warehouses
as of December 31, 2008. The main reasons for the change in
the stock level are a decrease in customer demand and
managements decision to reduce sales volumes due to low
prices;
|
|
|
|
a decrease in advances received of $6.2 million due to the
overall decrease in sales through our domestic subsidiaries
engaged in trading, which was partly offset by the increase in
advances received of our export traders pursuant to our policy
of promoting sales on a prepayment basis;
|
|
|
|
an increase in accounts payable of $594.6 million was due
to our attempt to manage working capital requirements by
offsetting increased accounts receivable balances from
customers. Following this policy we extended our payment period
in contracts with suppliers of goods and services;
|
|
|
|
a decrease in accrued taxes and other liabilities of
$8.4 million due to a reduction in taxes payable to budget
and non-budget funds. Cost of goods sold increased across all
segments in the year ended December 31, 2008, resulting in
a decrease in the income tax base;
|
156
|
|
|
|
|
an increase in other current assets of $79.2 million due to
the increase in tax prepayments, primarily related to corporate
income tax in Chelyabinsk Metallurgical Plant, Southern Kuzbass
Coal Company, Mechel Trading House, Mechel-Service and
Yakutugol, which was partly offset by a decrease in Southern
Urals Nickel Plants bank deposits held as of
December 31, 2007; and
|
|
|
|
an increase in settlements with related parties of
$9.3 million due to an increase in trading activity with
Toplofikatsia Rousse, which consumes steam coal from Southern
Kuzbass Coal Company.
|
Our net working capital requirements increased by
$186.9 million, or 114.5%, to $350.0 million in the
year ended December 31, 2007 from $163.2 million in
the year ended December 31, 2006, reflecting:
|
|
|
|
|
an increase in accounts receivable of $118.1 million due to
an overall increase in sales revenues and expansion of our
business across our segments;
|
|
|
|
an increase in inventories of $254.3 million due to growth
in planned production and increasing prices of metals, coal and
nickel, which constitute finished goods and are reported in part
as inventory;
|
|
|
|
a decrease in trade payables of $19.9 million due to steps
taken by management to improve cost efficiency, in particular an
increase in intersegment sales volumes aimed at making fuller
use of vertical integration;
|
|
|
|
a decrease in advances received of $56.7 million due to the
increase of share of sales on credit terms basis in accordance
with our strategy to sell directly to customers, avoiding
traders and various intermediaries;
|
|
|
|
a decrease in accrued taxes and other liabilities of
$67.2 million due to positive changes in tax liabilities,
primarily resulting from a release of tax liability related to
the reporting period ended December 31, 2004, in Mechel
International Holdings AG, a refund of mineral extraction taxes
overpaid by Korshunov Mining Plant for the years from 2003 to
2007 and payments of corporate income tax by our companies,
primarily Chelyabinsk Metallurgical Plant, Southern Urals Nickel
Plant and Moscow Coke and Gas Plant; and
|
|
|
|
a decrease in trading securities of $257.2 million
following a sale of investments in leading Russian banks and gas
and oil companies carried out by Moscow Coke and Gas Plant in
accordance with our plans to divest non-core activities.
|
Our net working capital requirement was $163.2 million in
2006, reflecting primarily:
|
|
|
|
|
an increase in inventories of $159.1 million due to an
increase in raw materials balances in our steel segment
companies due to an increase in production volumes and an
increase in construction materials balances at Southern Kuzbass
Coal Company related to the beginning of construction works at
the New-Olzherassk mine;
|
|
|
|
a decrease in trade payables of $47.9 million due to steps
taken by management to improve cost efficiency, in particular an
increase in intersegment sales volumes aimed at making fuller
use of vertical integration; and
|
|
|
|
an increase of advances received by $43.5 million due to an
increase in the value of sales contracts entered into on a
prepayment basis.
|
Net cash used in investing activities was $3,301.1 million
in the year ended December 31, 2008 and
$3,410.5 million in the year ended December 31, 2007.
Substantially all of the cash used for investing activities in
the years ended December 31, 2008 and 2007 related to the
acquisition of businesses, mineral licenses and property, plant
and equipment. Expenditures related to the acquisition of
businesses, equity method investments and minority interests in
our subsidiaries amounted to $2,141.8 million and
$2,565.1 million in the years ended December 31, 2008
and 2007, respectively. Capital expenditures relating to
purchases of property, plant and equipment and purchases of
mineral licenses have steadily increased and amounted to
$1,171.3 million and $833.5 million in the years ended
December 31, 2008 and 2007, respectively.
Net cash provided by financing activities was
$1,299.0 million in the year ended December 31, 2008
and $2,549.9 million in the year ended December 31,
2007. We received short-term debt proceeds of
$5,593.5 million and repaid short-term debt of
$3,856.1 million in the year ended December 31, 2008,
and received short-term debt proceeds of $4,047.4 million
and repaid short-term debt of $3,156.4 million in the year
ended December 31, 2007.
157
During the year ended December 31, 2008, Mechel obtained a
loan in the amount of $1,500.0 million to finance
acquisition of 100% of Oriel Resources plc. Chelyabinsk
Metallurgical Plant and Mechel Trading House obtained credit
lines from Gazprombank in the amount of $1,939.5 million to
finance operating activities and repaid existing facilities in
the amount of $1,930.7 million. During the year ended
December 31, 2008, Southern Kuzbass Coal Company obtained a
credit line from VTB (Kemerovo) of $346.0 million, which
has been fully utilized and remained outstanding as of
December 31, 2008. The remaining amount of short-term debt
proceeds for the period was from loan receipts obtained by our
subsidiaries from various banks to finance operating activities.
Net cash provided by financing activities was
$2,549.9 million in the year ended December 31, 2007.
We received short-term debt proceeds of $4,047.4 million
and repaid short-term debt of $3,156.4 million in the year
ended December 31, 2007. In December 2007, we obtained
long-term debt financing in the form of a
U.S. dollar-denominated
syndicated loan in the total principal amount of
$2.0 billion for the purpose of refinancing our short-term
loans incurred to finance the acquisition of Yakutugol and
Elgaugol. In 2007, we also paid dividends in the amount of
$317.9 million.
Net cash used in financing activities was $162.8 million in
the year ended December 31, 2006. We received short-term
debt proceeds of $883.3 million and repaid short-term debt
of $1,116.8 million in the year ended December 31,
2006. In 2006, we issued a seven year ruble-denominated bond,
the proceeds of which amounted to $189.9 million, and
received additional long-term financing amounting to
$415.3 million. These funds were used to finance
modernization of our metallurgical and mining assets and new
acquisitions. During 2006, our short-term debt decreased by
$233.5 million and we paid dividends in the amount of
$189.6 million.
Liquidity
Short-term debt (short-term borrowings and current portion of
long-term debt) increased by $4,014.3 million, or 353.7%,
to $5,149.4 million as of December 31, 2008 from
$1,135.1 million as of December 31, 2007. This
increase was attributable to the receipt of short-term
ruble-denominated loans provided by Sberbank, Alfa-Bank and VTB
bank to various subsidiaries, as well as receipt of a short-term
U.S. dollar-denominated bridge loan provided to Mechel for
the Oriel acquisition. In addition, long-term debt in amount of
$1,563.6 million was classified as current portion due to
our breach of covenants. We do not have the resources to enable
us to repay the total of these loans if repayment were called.
See Going Concern above and
Covenant breaches below.
Long-term debt net of current portion decreased by
$2,102.1 million, or 90.5%, to $219.8 million as of
December 31, 2008 from $2,321.9 million as of
December 31, 2007. This decrease was attributable to the
increase in the short-term portion of the long-term debt
repayable within one year from $97.6 million as of
December 31, 2007 to $2,208.1 million as of
December 31, 2008. The percentage of our outstanding debt
with maturities within two to four years decreased to 3.5% as of
December 31, 2008 from 54.5% as of December 31, 2007.
We had cash and cash equivalents of $254.8 million as of
December 31, 2008 and $236.8 million as of
December 31, 2007. Our cash and cash equivalents were held
in rubles (28.5% and 71.9% as of December 31, 2008 and
December 31, 2007, respectively) and U.S. dollars,
euros and certain other currencies of the CIS and Eastern Europe.
As of December 31, 2008 and December 31, 2007, we had
unused credit lines of approximately $684.9 million and
$211.4 million, respectively, out of total available credit
lines of $6,054.2 million and $3,668.4 million,
respectively. These credit lines permit drawings at a weighted
average interest rate of approximately 7.4% and 6.2% as of
December 31, 2008 and December 31, 2007, respectively.
See Going Concern above for a discussion
of our future capital resources.
The following table summarizes our liquidity as of
December 31, 2008, 2007 and 2006.
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
December 31,
|
|
Estimated Liquidity
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
(In millions of U.S. dollars)
|
|
|
Cash and cash equivalents
|
|
|
254.8
|
|
|
|
236.8
|
|
|
|
172.6
|
|
Amounts available under credit facilities
|
|
|
684.9
|
|
|
|
211.4
|
|
|
|
198.4
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total estimated liquidity
|
|
|
939.7
|
|
|
|
448.2
|
|
|
|
371.0
|
|
158
Our working capital decreased by $3,841.9 million, or
1,564.0%, to working capital deficiency of $3,596.3 million
as of December 31, 2008 from $245.6 million as of
December 31, 2007. The decrease in working capital was
primarily due to an increase in current liabilities of
$4,014.3 million attributable to short-term debt, including
current portion of long-term debt of $2,158.9 million with loan
covenant violations, used to finance our acquisitions.
We have significant debt that we do not have the ability to
repay without its refinancing or restructuring. As also
disclosed, we have not complied with certain covenants of our
major loan agreements with banks. We are dependent upon reaching
agreements with our banks to refinance or restructure our debt
obligations. Our opinion concerning liquidity and capital
resources and our ability to avail ourselves in the future of
the financing options mentioned in the forward looking
statements contained in this document are based on currently
available information. To the extent that this information
proves to be inaccurate, future availability of financing may be
adversely affected. Factors that could affect the availability
of financing, in addition to the global financial climate,
include our performance (as measured by various factors
including cash provided from operating activities), levels of
inventories and accounts receivable, the state of international
debt and equity markets, investor perceptions about Russia and
other emerging markets and expectations of past and future
performance, and, in particular, with respect to borrowings, the
level of our outstanding debt and credit ratings by rating
agencies.
Covenant
breaches
Our loan agreements contain a number of covenants and
restrictions, which include, but are not limited to financial
ratios, maximum amount of debt, and cross-default provisions.
The covenants also include, among other restrictions,
limitations on (1) indebtedness of certain companies in the
group, and (2) amounts that can be expended for new
investments and acquisitions. Covenant breaches generally permit
lenders to demand accelerated repayment of principal and
interest.
As of December 31, 2008, we breached a number of financial
and non-financial covenants in various loan agreements,
including Shareholders Equity to Net
Borrowings, Financial Indebtedness to Tangible Net
Worth, cash turnover ratio, pledges and overdue payable
limits, limits on tax claims, etc.
As of December 31, 2008, we had the following debt covenant
violations related to the most significant long-term debt and
short-term loan arrangements:
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|
|
|
|
we are not in compliance with certain financial ratios
(specifically, Shareholders Equity to Net
Borrowings ratio set at a level of 1.0:1.15 while our
actual ratio as of December 31, 2008 was 1:1.29) and other
operational covenants defined in the Yakutugol
syndicated loan agreement and Oriel credit facility
agreement. To-date no acceleration notice has been received from
the lenders in respect of amounts outstanding;
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|
|
|
Southern Kuzbass Coal Company failed to meet the limit of
$15.0 million on overdue payables to third parties under
the long-term credit lines agreements signed with
Raiffeisenbank. The outstanding amount of such debt as of
December 31, 2008 is $31.5 million. Southern Kuzbass
Coal Company also breached a covenant relating to the level of
guarantors equity requirements for the long-term
U.S. dollar-denominated loan provided by Unicreditbank. The
outstanding amount of such debt as of December 31, 2008 was
$40.0 million. To-date no acceleration notice has been
received from the lenders in respect of amounts outstanding;
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|
|
Izhstal was not in compliance with the financial ratios under
the long-term loan agreements signed with Fortis bank and
ABN-AMRO
Bank, which had outstanding balances of $21.2 million and
$9.1 million, respectively. The Shareholders
Equity to Net Borrowings ratio was set at a level of
1.0:1.10, while our actual ratio as of December 31, 2008
was 1.0:1.29. To-date no acceleration notice has been received
from the lenders in respect of amounts outstanding;
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|
|
|
We and our subsidiary Oriel received a request from the lenders
under the long-term U.S. dollar-denominated facility agreement
with WestLB AG regarding early repayment of the outstanding
amount of $84.8 million due to the breach of certain financial
and other covenants. We have agreed with WestLB to repay the
full amount outstanding on June 30, 2009, which we intend to do
on that date. The amount of debt with loan covenant violations
includes a current portion of $11.3 million and $73.5 million
reclassified from a long-term portion due to such covenant
violations;
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159
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|
|
|
|
Chelyabinsk Metallurgical Plant breached a number of financial
covenants under the loans provided by Fortis,
ABN-AMRO and
ING Bank in the total amount of $10.7 million as of
December 31, 2008. Fortis and ING banks set a
Shareholders Equity to Net Borrowings ratio at
a level of 1.0:1.0. Our ratio as of December 31, 2008
amounted to 1.0:1.29 and was not in compliance with the
agreement terms. Chelyabinsk Metallurgical Plant failed to meet
the limit of $10.0 million on overdue payables to the third
parties and maintain agreed pledge level of $100.0 million
under the long-term credit agreement signed with
ABN-AMRO.
To-date no acceleration notice has been received from the
lenders in respect of amounts outstanding;
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|
Chelyabinsk Metallurgical Plant breached a cash turnover
covenant for short-term loans signed with Sberbank and
Gazprombank. The outstanding balances under the mentioned
agreements as of December 31, 2008 were $112.3 million
and $75.3 million, respectively. The covenants under the
short-term loan agreement with Alfa-bank were breached due to
violation of limits for the pledges and tax claims. The
corresponding amount of the balance as of December 31, 2008
amounted to $149.3 million. The loans with Alfa-bank were
subsequently fully repaid in March 2009. To-date no acceleration
notice has been received from the lenders in respect of amounts
outstanding; and
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Mechel Trading House and Mechel Service breached cash turnover
covenants related to short-term loans provided by Gazprombank.
The outstanding amounts of the loans as of December 31,
2008 were is $134.7 million and $102.1 million,
respectively. To-date no acceleration notice has been received
from the lenders in respect of amounts outstanding.
|
The total amount of long-term debt with breached covenants
amounted to $1,563.6 million, which was classified as
long-term debt with loan covenant violations within current
liabilities as of December 31, 2008.
We sent waiver requests to our lenders relating to the violation
of the various required financial ratios and other matters, and
requested amendment of the various financial ratios and other
covenants for future periods. However, to-date no such waivers
have been received. We cannot assure you that our breach of
financial and other covenants in our loan agreements will not
result in new and renewed demands from our lenders for
acceleration of our loan repayment obligations or related
litigation, including as a result of cross defaults. See
Item 3. Key Information Risk
Factor Risk Relating to Our Financial Condition and
Financial Reporting We could be materially adversely
affected if our lenders accelerate our debt due to our current
and future failures to comply with our loan agreements.
Description
of Certain Indebtedness
Oriel
Resources Facility Agreement
General
On March 20, 2008, Mechel entered into a short-term loan
facility agreement with ABN AMRO Bank N.V. and
Merrill Lynch International as mandated lead arrangers, ABN
AMRO Bank N.V. and Merrill Lynch International Bank Limited as
original lenders and The Royal Bank of Scotland plc as an agent.
The loan facility was extended to finance the consideration and
costs associated with our acquisition of Oriel Resources. The
loan facility was made available to us in an aggregate amount
equivalent to $1,500.0 million and was due in one year. We
fully utilized the loan facility on June 23, 2008. The
lenders extended the due date of the facility to July 15,
2009.
Interest
rate and interest period
Funds drawn down under the loan facility bear interest at a
specified margin over the London Interbank Offered Rate
(LIBOR) plus a percentage rate per year calculated
by the facility agent that is designed to compensate the lender
for certain compliance costs. Accrued interest is payable on the
last day of each one, three or six month interest period, or
such other period as we determine in our sole discretion.
Repayment
and prepayments
The loan facility agreement requires us to use the net proceeds
of any debt or equity fundraising, including any equity
financing received by our mining and ferroalloy subsidiary
holding companies, to prepay amounts
160
outstanding. This mandatory prepayment clause does not apply to
the net proceeds of: (1) any commercial paper issued under
a program existing on the date of the agreement and notified in
writing to each of the mandated lead arrangers and each of the
lenders prior to the date of the agreement; (2) the renewal
of any existing bilateral facility with the same lender, on
substantially the same terms and for the same or a smaller
amount; (3) any export credit agency-covered financing,
with at least 85% export-credit agency coverage; or (4) an
increase of existing bilateral financing(s) in an aggregate
amount of up to $100.0 million.
Guarantee
Our obligations under the loan facility agreement are guaranteed
by Mechel-Finance, Yakutugol, Mechel Trading House and Mechel
Trading AG, and the facility agreement contains provisions for
the accession of additional guarantors, including Oriel
Resources. The facility is unsecured but we have granted,
subject to certain exemptions, a negative pledge on our
properties and assets.
Covenants
and other matters
Under the facility agreement Mechel must provide for: the ratio
of its consolidated net borrowings to EBITDA not to exceed 3
(the actual ratio as of December 31, 2008 was 2.53), the
ratio of its EBITDA to consolidated interest payments not to
fall below 4 (the actual ratio as of December 31, 2008 was
6.32) and the ratio of its consolidated net borrowings to
shareholders equity not to exceed 1.15:1.0 at any time up
to and including March 31, 2009 and 1:1 thereafter (the
actual ratio as of December 31, 2008 was 1.29). The
facility agreement also contains a negative pledge which
prohibits, subject to certain exceptions, us or any of our
subsidiaries from creating or allowing to exist any mortgage,
pledge, lien, charge, assignment, hypothecation or any other
arrangement having a similar effect in relation to our fixed
assets, inventories and receivables.
The loan facility agreement also contains certain customary
representations and warranties, affirmative covenants, notice
provisions and events of default, including change of control
and cross-defaults to other debt.
We were in breach of certain of financial covenants under this
loan agreement as of December 31, 2008. We have agreed with
the lenders the basic principles for amending the loan facility
agreement and expect that such amendments will be executed by
July 15, 2009.
The facility agreement is governed by English law.
Credit
Facility Agreements for Chelyabinsk Metallurgical Plant,
Southern Kuzbass Coal Company and Southern Urals Nickel
Plant
General
On December 10, 2007, our subsidiaries Chelyabinsk
Metallurgical Plant, Southern Kuzbass Coal Company and Southern
Urals Nickel Plant (the Borrowers) each entered into
a separate credit facility agreement with ABN AMRO Bank N.V.,
BNP Paribas SA, Calyon, Sumitomo Mitsui Banking Corporation
Europe Limited, NATIXIS, Société Générale
SA, Banque Société Générale Vostok ZAO and
Commerzbank AG as lenders. The three credit facility agreements
were identical in all material respects except for the
respective loan amounts thereunder. The loan facility was made
available to Chelyabinsk Metallurgical Plant in the amount of
$1,340.0 million, to Southern Kuzbass Coal Company in the
amount of $500.0 million and to Southern Urals Nickel Plant
in the amount of $160.0 million.
The facility agreements were extended to refinance our existing
facilities with VTB Bank, which were used to finance our
acquisition of Yakutugol and Elgaugol and for general corporate
purposes. We fully utilized the facility on December 12,
2007.
The credit facility extended to Chelyabinsk Metallurgical Plant
was divided into a Facility A in the amount of
$1,139.0 million and a Facility B in the amount
of $201.0 million. The credit facility extended to Southern
Kuzbass Coal Company was divided into a Facility A
in the amount of $425.0 million and a Facility
B in the amount of $75.0 million. The credit facility
extended to Southern Urals Nickel Plant was divided into a
Facility A in the amount of $136.0 million and
a Facility B in the amount of $24.0 million.
161
Interest
rate and interest period
Interest is payable at LIBOR plus, for Facility A, a margin of
1.5% per year and, for Facility B, 2.25% per year. The lenders
are also compensated at a percentage rate per year calculated by
the facility agent for certain compliance costs. Accrued
interest is payable on the last day of each three month interest
period.
Repayment
and prepayments
Each of the Facility A amounts are payable in 16 equal
installments at three month intervals, commencing 15 months
after the utilization date. Each of the Facility B amounts are
payable in ten equal installments at three month intervals,
commencing nine months after the utilization date.
The loan facility may be prepaid by the borrowers at any time
without premium or penalty following five business days
prior written notice to the facility agent provided that the
prepayment reduces the amount of the outstanding loans by a
minimum amount of $100.0 million or any multiple thereof.
Guarantee
Mechel and certain of our subsidiaries
Mechel-Finance OOO, Mechel Trading House OOO (Mechel
Trading House), Yakutugol OAO and Mechel Trading AG
(Mechel Trading) guaranteed each of the
borrowers obligations under the respective facility. The
facility agreement also contains a negative pledge which
prohibits, subject to certain exceptions, us or any of our
subsidiaries from creating or allowing to exist any mortgage,
pledge, lien, charge assignment, hypothecation or any other
arrangement having a similar effect on our assets.
Covenants
and other matters
Under the facility agreement Mechel, as guarantor, must provide
for: the ratio of its consolidated net borrowings to EBITDA not
to exceed 3 (the actual ratio as of December 31, 2008 was
2.53) the ratio of its EBITDA to consolidated interest payments
not to fall below 4 (the actual ratio as of December 31,
2008 was 6.32) the ratio of its consolidated net borrowings to
shareholders equity not to exceed 1.15:1.0 at any time up
to and including March 31, 2009 and 1:1 thereafter (the
actual ratio as of December 31, 2008 was 1.29). In
addition, the aggregate financial indebtedness of Chelyabinsk
Metallurgical Plant, Southern Kuzbass Coal Company and Southern
Urals Nickel Plant may not exceed $3,200.0 million.
Each credit facility agreement also contains certain customary
representations and warranties, affirmative covenants, notice
provisions and events of default, including change of control
and cross-defaults to other debt.
We were in breach of certain of our financial covenants under
these credit facility agreements as of December 31, 2008.
We have has agreed with the lenders the basic principles for
amending the facility agreements and expect that such amendments
will be executed by July 15, 2009.
Each of the credit facility agreements is governed by English
law.
Credit
Facility Agreements for Yakutugol, Southern Kuzbass Coal Company
and Chelyabinsk Metallurgical Plant from VTB
General
In November 2008, our subsidiaries Yakutugol, Southern Kuzbass
Coal Company and Chelyabinsk Metallurgical Plant each entered
into separate one-year credit facility agreements with VTB Bank
for the total amount of 15 billion rubles. The credit
facilities can be used only to fund the operations of these
subsidiaries. The credit facility was made available to
Chelyabinsk Metallurgical Plant in the amount of
1.4 billion rubles, to Southern Kuzbass Coal Company in the
amount of 8.6 billion rubles and to Yakutugol in the amount
of 5.0 billion rubles. The credit facilities were fully
drawn down in November 2008.
162
Interest
rate and interest period
Interest is paid on a monthly basis at a rate of 12% per annum.
VTB Bank may unilaterally, upon ten days prior notice,
increase the interest rate in the event of an increase in the
CBR refinancing rate or the
seven-day
direct repo rate.
Repayment
and prepayments
The facilities are to be repaid on November 26, 2009 by
Southern Kuzbass Coal Company and on November 27, 2009 by
Chelyabinsk Metallurgical Plant and Yakutugol. Currently we are
negotiating an extension of the repayment date.
Repayment is done by way of direct debit from the
borrowers accounts held with the lending bank.
Chelyabinsk Metallurgical Plant and Southern Kuzbass Coal
Company may prepay loans issued within the credit facility in
full or partially following five business days prior
written notice to the creditor if the loan amount is less than
1.0 million rubles. If the loan amount exceeds
1.0 million rubles such prepayment must be first approved
by the creditor. Yakutugol may prepay loans only upon approval
from the creditor. The irredeemable amount under each of the
facilities equals 100,000 rubles.
The premium for prepayment equals 0.7% of the prepaid amount if
more than
3/4
of the term of the credit facility has elapsed, 0.9% of the
prepaid amount if more than
1/4
but less than
3/4
of the term of the credit facility has elapsed, and 1.25% of the
prepaid amount if less than
1/4
of the term of the credit facility has elapsed. Prepayment
premium is paid as a lump sum at the date of prepayment.
Guarantee
Mechel is guarantor under each of the three facility agreements.
Covenants
and other matters
The facility agreements require the borrowers to comply with
certain financial covenants. The borrowers together with the
rest of our group must provide for an aggregate turnover on
accounts with the creditor in amount of not less than 50% of the
average outstanding debt for the previous quarter, but not more
than 5.0 billion rubles per quarter.
The borrowers may not without prior written notice to the
creditor dispose of owned assets equaling more than 10% of their
balance sheet assets value as of the date of disposal.
Under the facility agreement with Yakutugol, Mechel, as
guarantor, must provide for: the ratio of its consolidated net
borrowings to EBITDA not to exceed 3 (the actual ratio as of
December 31, 2008 was 2.53), the ratio of its EBITDA to
consolidated interest payments not to fall below 4 (the actual
ratio as of December 31, 2008 was 6.32), the ratio of its
consolidated net borrowings to share capital not to exceed 1.5
thereafter (the actual ratio as of December 31, 2008 was
1.29).
The borrowers obligations are secured by pledge of their
immovable property and equipment.
The creditor is entitled to unilaterally demand prepayment under
the facility agreements in the event, among other things, it has
information about the borrowers default under payment
obligations with any third party in an amount exceeding 5%, and
10% in the case of Yakutugol, of their balance sheet
assets value as of the latest reporting date.
Each of the facility agreements is governed by Russian law, with
the venue for dispute resolution being the Moscow State
Arbitrazh Court.
Security
Security over its assets and equipment has been granted by
Chelyabinsk Metallurgical Plant and currently Yakutugol and
Southern Kuzbass Coal Company are granting security to secure
their obligations.
163
Credit
Facility Agreements for Yakutugol and Southern Kuzbass Coal
Company from Gazprombank
General
On February 6, 2009 our subsidiaries Yakutugol and Southern
Kuzbass Coal Company each entered into separate credit facility
agreements with Gazprombank for a total amount of
$1,000.0 million. In accordance with their terms, the
credit facilities can be used for finance and operating
activities, including financing affiliates and credit
repayments. We intend to use the provided facilities mainly for
short-term debt repayment. The two credit facility agreements
are identical in all material aspects except for the respective
loan amounts thereunder: the credit facility was made available
to Yakutugol in the amount of $550.0 million and to
Southern Kuzbass Coal Company in the amount of
$450.0 million. The loan was fully drawn in the first
quarter of 2009.
Interest
rate and interest period
Interest is paid on a monthly basis at a fixed rate. Gazprombank
may unilaterally upon a
30-day prior
notice increase the interest rate in case, inter alia, the
CBRs refinance rate increases.
Repayment
and prepayments
Each of the facilities is to be repaid not later than
February 6, 2012. Repayment is done on a quarterly basis by
way of direct debit from the borrowers accounts with the
creditor and in accordance with the following schedule: starting
from the first quarter of 2010 and until the third quarter of
2011 inclusive, 12% of the total facility amount are repaid at
the end of each quarter, further 8% are repaid at the end of the
fourth quarter of 2011 and the first quarter of 2012.
The borrowers may prepay the loans issued within the credit
facilities in full or partially following 12 months after
they stared using the facility. Prepayment is free from premium
or penalty and is subject to
30-day prior
notice to the creditor.
Covenants
and other matters
The facility agreements require the borrowers to comply with
certain covenants. Starting from the second quarter of 2009 and
for the entire terms of the facility agreements the borrowers
must provide for 50% of their aggregate export currency
receivables to be transferred to their accounts with the
creditor.
The borrowers obligations are secured by pledge of 35% of
shares of Yakutugol and Southern Kuzbass Coal Company.
The creditor is entitled to unilaterally demand prepayment under
the facility agreements if, among other things, the financial
situation of the borrowers deteriorates, including a situation
when a borrower faces third party monetary claims exceeding
$30.0 million.
Each of the facility agreements is governed by Russian law, with
the venue for dispute resolution being the Moscow State
Arbitrazh Court.
Credit
Facility Agreements for Chelyabinsk Metallurgical Plant from
Sberbank
General
On November 11, 2008 our subsidiary Chelyabinsk
Metallurgical Plant entered into credit facility agreement with
Sberbank for the total amount of 3.3 billion rubles. In
accordance with its terms, the credit facility can be used for
finance and operating activities. The loan was fully drawn in
the fourth quarter of 2008.
Interest
rate and interest period
Interest is paid on a monthly basis at a fixed rate 15%.
Sberbank may unilaterally, upon not less than 30 days
prior notice, increase the interest rate upon the occurrence of
certain events, including if the CBRs refinance rate
increases.
164
Repayment
and prepayments
The facility is to be repaid not later than August 21,
2009. The repayment schedule is defined by the borrower.
Covenants
and other matters
The facility agreement requires the borrowers to comply with
certain covenants. Starting from November 1, 2008 and for
the entire term of the facility agreements the borrowers must
monthly provide for 3.3 billion rubles to be transferred
through their accounts held with the lending bank. During 2008
and 2009 Chelyabinsk Metallurgical Plant breached this
undertaking and notified Sberbank about the breach. No debt was
recalled by Sberbank under this agreement as of the filing date.
The borrowers obligations are secured by a pledge of
equipment and fixed assets.
The creditor is entitled to unilaterally demand prepayment under
the facility agreements if, among other events, the financial
situation of the borrowers deteriorates, including when a
borrower faces third-party monetary claims which can interfere
with performance of obligations under the agreement.
Each of the facility agreements is governed by Russian law.
Contractual
Obligations and Commercial Commitments
The following table sets forth the amount of our contractual
obligations and commercial commitments as of December 31,
2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments due by Period
|
|
Contractual Obligations and
|
|
|
|
|
Less Than
|
|
|
|
|
|
|
|
|
More Than
|
|
Commercial Commitments
|
|
Total
|
|
|
1 Year
|
|
|
2-3 Years
|
|
|
4-5 Years
|
|
|
5 Years
|
|
|
|
(In thousands of U.S. dollars)
|
|
|
Short-Term Borrowings and Current Portion of Long-Term
Debt(1)
|
|
|
5,149,415
|
|
|
|
5,149,415
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-Term Debt Obligations, Net of Current
Portion(1)
|
|
|
219,816
|
|
|
|
|
|
|
|
183,783
|
|
|
|
12,361
|
|
|
|
23,672
|
|
Operating Lease Obligations
|
|
|
292,219
|
|
|
|
9,547
|
|
|
|
18,993
|
|
|
|
21,979
|
|
|
|
241,700
|
|
Purchase
Obligations(2)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Restructured Taxes Payable
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Asset Retirement
Obligations(3)
|
|
|
71,604
|
|
|
|
6,387
|
|
|
|
11,127
|
|
|
|
9,655
|
|
|
|
44,435
|
|
Pension and Post Retirement
Benefits(4)
|
|
|
187,030
|
(5)
|
|
|
28,960
|
|
|
|
|
|
|
|
|
|
|
|
158,070
|
|
Short-term Finance Lease Obligations
|
|
|
14,891
|
|
|
|
14,891
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term Finance Lease Obligations
|
|
|
54,161
|
|
|
|
|
|
|
|
30,119
|
|
|
|
22,100
|
|
|
|
1,942
|
|
Contractual commitments to acquire plant, property and
equipment, raw materials and for delivery of goods and
services(6)
|
|
|
3,782,088
|
|
|
|
1,807,802
|
|
|
|
1,595,248
|
|
|
|
379,038
|
|
|
|
|
|
Estimated interest
expense(7)
|
|
|
1,799,582
|
|
|
|
463,197
|
|
|
|
939,097
|
|
|
|
397,288
|
|
|
|
|
|
Estimated average interest
rate(7)
|
|
|
|
|
|
|
8.7
|
%
|
|
|
9.4%-10.3
|
%
|
|
|
10.3%-10.4
|
%
|
|
|
|
|
Total Contractual Obligations and Commercial Commitments
|
|
|
11,570,806
|
|
|
|
7,480,199
|
|
|
|
2,778,367
|
|
|
|
842,421
|
|
|
|
469,819
|
|
|
|
|
(1) |
|
Does not include interest. Interest payable as of
December 31, 2008 amounted to $15.0 million and
$0.8 million for Short-Term Borrowings and Current Portion
of Long-Term Debt and Long-Term Debt Obligations, Net of Current
Portion respectively. Interest payable amounts are included in
full in current period figures. In the year ended
December 31, 2008, our interest expense was
$324.1 million and we paid out $266.0 million for
interest, net of amounts capitalized. |
|
(2) |
|
Accounts payable for capital expenditures. |
|
(3) |
|
See note 17 to our consolidated financial statements in
Item 18. Financial Statements. |
|
(4) |
|
See note 18 to our consolidated financial statements in
Item 18. Financial Statements. |
|
(5) |
|
Includes $158.1 million pension and post-retirement
benefits due in more than one year. |
165
|
|
|
(6) |
|
See note 26 to our consolidated financial statements in
Item 18. Financial Statements. |
|
(7) |
|
Interest expense is estimated for a five-year period based on
(1) estimated cashflows and change of the debt level,
(2) forecasted LIBOR rate where applicable, (3) actual
long-term contract interest rates and fixed rates, forecasted
with reasonable assurance on the basis of historic relations
with major banking institutions. |
We have also guaranteed the fulfillment of obligations to third
parties under various debt agreements. The maximum potential
amount of future payments under these guarantees as of
December 31, 2008 amounted to $4,787 million, of which
$4,783 million related to guarantees given by us for our
subsidiaries.
Commitments for capital expenditures were $2,295 million as
of December 31, 2008. This amount includes our contractual
commitment related to the construction of a rail branch line to
the Elga coal deposit, which we have undertaken pursuant to the
terms of our subsoil license for the Elga coal deposit. The
total amount of commitments for capital expenditures under this
contract are estimated to be $898 million, including VAT,
and is subject to adjustment. Capital commitments under this
contract are expected to be fulfilled by December 2011,
including the completion of the rail branch construction in
2010. This estimate of $898 million was derived from the
amount of contractual obligations incurred pursuant to
Yakutugols agreement for construction of the rail branch
to the Elga coal deposit; this estimate is subject to change and
does not include other capital expenditures that will be
necessary to commence production in the Elga license area. For
more information regarding capital expenditures related to
development of the Elga license area, see Item 4.
Information on the Company Mining
Business Mineral reserves (coal, iron ore and
limestone) Coal.
Inflation
Inflation in the Russian Federation was 13.3% in 2008, 11.9% in
2007 and 9.0% in 2006. Inflation has generally not had a
material impact on our results of operations during the period
under review in this section, primarily because we have been
able to increase selling prices in line with increases in
ruble-denominated costs due to robust demand for our products.
However, inflation is accelerating and we cannot guarantee that
inflation will not materially adversely impact our results of
operations in the future. See Item 3. Key
Information Risk Factors Risks Relating
to Our Financial Condition and Financial Reporting
Inflation could increase our costs and decrease operating
margins.
Critical
Accounting Policies and Estimates
The preparation of our consolidated financial statements
requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities, the
disclosure of contingent assets and liabilities at year-end, and
the reported amount of revenues and expenses during the year.
Management regularly evaluates these estimates. Management
estimates are based on historical experience and various other
assumptions that are believed to be reasonable under the
circumstances, the results of which form the basis for making
judgments about the carrying values of assets and liabilities
that are not readily apparent from other sources. Accordingly,
actual results may differ materially from current expectations
under different assumptions or conditions.
The value of property, plant and equipment pertaining to
non-controlling shareholders in the accounting for minority
interests resulting from acquisitions of various subsidiaries
has been recorded at appraised values rather than at historical
cost as required by U.S. GAAP.
We believe that the following are the more significant policies,
judgments and estimates used in the preparation of the financial
statements.
Accounting
for business combinations
During the past years, we have completed several significant
business combination transactions. In the future, we may
continue to grow our business through business combinations. We
accounted for all combinations using the purchase method of
accounting.
The accounting for business combinations under the purchase
method is complicated and involves the use of significant
judgment. Under the purchase method of accounting, a business
combination is accounted for at a purchase price based upon the
fair value of the consideration given, whether it is in the form
of cash, assets, stock or
166
the assumption of liabilities. The assets and liabilities
acquired are measured at their fair values, and the purchase
price is allocated to the assets and liabilities based upon
these fair values. Determining the fair values of the assets and
liabilities acquired involves the use of judgment, since the
majority of the assets and liabilities acquired do not have fair
values that are readily determinable. Different techniques may
be used to determine fair values, including market prices, where
available, appraisals, comparisons to transactions for similar
assets and liabilities and present value of estimated future
cash flows, among others. Since these estimates involve the use
of significant judgment, they can change as new information
becomes available.
The most difficult estimations of individual fair values are
those involving property, plant and equipment, mineral licenses
and identifiable intangible assets. We use all available
information to make these fair value determinations and, for
major business acquisitions, typically engage an outside
appraisal firm to assist in the fair value determination of the
acquired long-lived assets. We have, if necessary, up to one
year after the acquisition closing date to finish these fair
value determinations and finalize the purchase price allocation.
Purchase price has been allocated to the fair value of net
assets acquired. Purchase price in excess of the fair value of
identified assets and liabilities acquired was capitalized as
goodwill. The excess of the fair value of net assets acquired
over cost is called negative goodwill, and was allocated to the
acquired non-current assets, except for deferred taxes, if any,
until they were reduced to zero. SFAS No. 142
prohibits the amortization of goodwill and negative goodwill.
Instead, goodwill is tested for impairment at least annually and
on an interim basis when an event occurs or circumstances change
between annual tests that would more-likely-than-not result in
impairment.
For the investees accounted for under the equity method, the
excess of cost of the stock of those companies over our share of
fair value of their net assets as of the acquisition date is
treated as goodwill embedded in the investment account. Goodwill
arising from equity method investments is not amortized, but
tested for impairment at least annually and on an interim basis
when an event occurs or circumstances change between annual
tests that would more-likely-than-not result in impairment.
As of December 31, 2008, 2007 and 2006, we reported
goodwill of $910.4 million, $914.4 million and
$45.9 million, respectively. Based on the results of the
impairment analysis of goodwill performed by us as of
December 31, 2008, no impairment loss was recognized.
Mineral
licenses
The mineral licenses are recorded at their fair values at the
date of acquisition, based on the appraised fair value. Fair
value of the mineral licenses acquired prior to August 22,
2004 (the date of change in the Russian Subsoil Law that makes
license extensions through the end of the estimated proven and
probable reserve period reasonably assured), is based in part on
independent mining engineer appraisals for proven and probable
reserves during the license term. Such mineral licenses are
amortized using the
units-of-production
method over the shorter of the license term or the estimated
proven and probable reserve depletion period.
Fair value of the mineral licenses acquired after
August 22, 2004 is based in part on independent mining
engineer appraisals of the estimated proven and probable reserve
through the estimated end of the depletion period. Such mineral
licenses are amortized using the
units-of-production
method through the end of the estimated proven and probable
reserve depletion period.
In order to calculate proven and probable reserves, estimates
and assumptions are used about a range of geological, technical
and economic factors, including but not limited to quantities,
grades, production techniques, recovery rates, production costs,
transport costs, commodity demand, commodity prices and exchange
rates. There are numerous uncertainties inherent in estimating
proven and probable reserves, and assumptions that are valid at
the time of estimation may change significantly when new
information becomes available. Changes in the forecast prices of
commodities, exchange rates, production costs or recovery rates
may change the economic status of reserves and may, ultimately,
result in the reserves being restated.
We did not engage independent mining engineers to prepare or
review the estimates of our proven and probable reserves as of
December 31, 2008. Our proven and probable reserve
estimates as of that date were made by our internal mining
engineers, who considered and relied in part on assumptions
previously reviewed and verified by independent mining
engineers. In 2008, we established a policy, according to which
we intend to engage
167
independent mining engineers to review our proven and probable
reserves at least once every three years. This policy does not
change our approach to the measurement of proven and probable
reserves as of their acquisition dates as part of business
combinations that continue to involve independent mining
engineers.
Our management evaluates our estimates and assumptions on an
ongoing basis; however, actual amounts could differ from those
based on such estimates and assumptions. As of December 31,
2008, 2007 and 2006, the carrying amount of our mineral licenses
amounted to $3,430.6 million, $2,131.5 million and
$269.8 million, respectively.
Retirement
benefit obligations
Our Russian subsidiaries are legally obligated to make defined
contributions to the Russian Pension Fund, managed by the
Russian Federation Social Security (a defined contribution plan
financed on a pay-as-you-go basis). Our contributions to the
Russian Pension Fund relating to defined contribution plans are
charged to income in the year to which they relate.
Contributions to the Russian Pension Fund, together with other
social contributions, are included within a unified social tax
(UST), which is calculated by the application of a
regressive rate from 26% (applied to the portion of the annual
gross salary below 280,000 rubles to 2% (applied to the portion
of annual gross salary exceeding 600,000 rubles) to the annual
gross remuneration of each employee. UST is allocated to three
social funds (including the Russian Pension Fund), where the
rate of contributions to the Russian Pension Fund varies from
14% to 5.5%, respectively, depending on the annual gross salary
of each employee. Contributions to the Russian Pension Fund for
the years ended December 31, 2008, 2007 and 2006 were
$102.8 million, $71.3 million and $53.3 million,
respectively.
In addition, we have a number of defined benefit pension plans
that cover the majority of production employees. Benefits under
these plans are primarily based upon years of service and
average earnings. We account for the cost of defined benefit
plans using the projected unit credit method. Under this method,
the cost of providing pensions is charged to the statement of
income and comprehensive income, so as to attribute the total
pension cost over the service lives of employees in accordance
with the benefit formula of the plan. Our obligation in respect
of defined retirement benefit plans is calculated separately for
each defined benefit plan by discounting the amounts of future
benefits that employees have already earned through their
service in the current and prior periods. The discount rate
applied represents the yield at the year end on highly rated
long-term bonds. Our adoption in 2006 of SFAS No. 158,
Employers Accounting for Defined Benefit Pension and
other Post-Retirement Plans, an amendment of FASB statements
Nos. 87, 88, 106 and 132(R), resulted in an increase in
recognized pension benefit obligations by $9.3 million with
a corresponding decrease in accumulated other comprehensive
income. Pension and Post Retirement Benefit obligations and the
results of sensitivity analysis of Pension and Post Retirement
Benefit obligations as of December 31, 2008 are disclosed
in the note 18 to our consolidated financial statements for the
year ended December 31, 2008.
Revenue
recognition
Revenue is recognized on an accrual basis when earned and
realizable, which generally occurs when products are delivered
to customers. In some instances, while title of ownership has
been transferred, the revenue recognition criteria have not been
met as the selling price is subject to adjustment based upon the
market price when the customer receives the product.
Accordingly, in those instances, revenue and the related cost of
goods sold are recorded as deferred revenues and deferred cost
of inventory in transit in the consolidated balance sheets and
are not recognized in the consolidated statement of income and
comprehensive income until the price becomes fixed and
determinable, which typically occurs when the price is settled
with the end-customer. In certain foreign jurisdictions
(e.g., Switzerland), we generally retain title to the
goods sold to the end-customers solely in order to ensure that
the accounts receivable are protected. In such instances, all
other sales recognition criteria are met, which allows us to
recognize sales revenue in conformity with the underlying sales
contracts. Sales are recognized net of applicable provisions for
discounts and allowances and associated sales taxes (VAT) and
export duties.
We categorize revenues as follows:
domestic;
Russia: sales of Russian production within Russia;
168
other domestic: sales of non-Russian production
within the country of production; and
export: sales of production outside of country of
production.
Property,
plant and equipment
Capitalized production costs for internally developed assets
include material, direct labor costs, and allocable material and
manufacturing overhead costs. When construction activities are
performed over an extended period, interest costs incurred
during construction are capitalized.
Construction-in-progress
and equipment held for installation are not depreciated until
the constructed or installed asset is substantially ready for
its intended use.
The costs of planned major maintenance activities are recorded
as the costs are actually incurred and are not accrued in
advance of the planned maintenance. Costs for activities that
lead to the prolongation of useful life or to expanded future
use capabilities of an asset are capitalized. Maintenance and
repair costs are expensed as incurred.
For other than mineral licenses and other long-lived mining
assets and processing plant and equipment, we record
depreciation primarily using the straight-line method on a pro
rata basis.
The following useful lives are used as a basis for recording
depreciation:
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|
Useful Economic
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|
Lives Estimates,
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Category of Asset
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Years
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|
Buildings
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20-45
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Land improvements
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20-50
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Operating machinery and equipment
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7-30
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Transportation equipment and vehicles
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4-15
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|
Tools, furniture, fixtures and other
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4-8
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|
The remaining useful economic lives of our property, plant and
equipment are being revised on an annual basis.
Mining
assets and processing plant and equipment
The mineral licenses are recorded at their fair values at the
date of acquisition, based on the appraised fair value. Fair
value of the mineral licenses acquired prior to August 22,
2004 (the date of change in the Russian Subsoil Law that makes
license extensions through the end of the estimated proven and
probable reserve period reasonably assured), is based in part on
independent mining engineer appraisals for proven and probable
reserves during the license term. Such mineral licenses are
amortized using the units-of-production method over the shorter
of the license term or the estimated proven and probable reserve
depletion period.
Fair value of the mineral licenses acquired after
August 22, 2004 is based in part on independent mining
engineer appraisals of the estimated proven and probable reserve
through the estimated end of the depletion period. Such mineral
licenses are amortized using the units-of-production method
through the end of the estimated proven and probable reserve
depletion period.
In order to calculate proven and probable reserves, estimates
and assumptions are used about a range of geological, technical
and economic factors, including but not limited to quantities,
grades, production techniques, recovery rates, production costs,
transport costs, commodity demand, commodity prices and exchange
rates. There are numerous uncertainties inherent in estimating
proven and probable reserves, and assumptions that are valid at
the time of estimation may change significantly when new
information becomes available. Changes in the forecast prices of
commodities, exchange rates, production costs or recovery rates
may change the economic status of reserves and may, ultimately,
result in the reserves being restated.
We did not engage independent mining engineers to prepare or
review the estimates of our proven and probable reserves as of
December 31, 2008. Our proven and probable reserve
estimates as of that date were made by our internal mining
engineers, who considered and relied in part on assumptions
previously reviewed and verified by independent mining
engineers. In 2008, we established a policy, according to which
we intend to engage independent mining engineers to review our
proven and probable reserves at least once every three years.
This policy does not change our approach to the measurement of
proven and probable reserves as of their acquisition dates as
part of business combinations that continue to involve
independent mining engineers.
169
Impairment
of long-lived assets
We follow the requirements of SFAS No. 144,
Accounting for the Impairment or Disposal of Long-Lived
Assets (SFAS No. 144), which
addresses financial accounting and reporting for the impairment
and disposal of long-lived assets, and SFAS No. 142,
Goodwill and Other Intangible Assets
(SFAS No. 142), with respect to impairment
of goodwill. We review the carrying value of our long-lived
assets, including property, plant and equipment, investments,
goodwill, licenses to use mineral reserves (inclusive of
capitalized costs related to asset retirement obligations), and
intangible assets for impairment whenever events or changes in
circumstances indicate that the carrying amount of such assets
may not be fully recoverable as prescribed by
SFAS No. 144 and SFAS No. 142.
Recoverability of long-lived assets, excluding goodwill, is
assessed by a comparison of the carrying amount of the asset (or
the group of assets, including the asset in question, that
represents the lowest level of separately-identifiable cash
flows) to the total estimated undiscounted cash flows expected
to be generated by the asset or group of assets. If the
estimated future net undiscounted cash flows are less than the
carrying amount of the asset or group of assets, the asset or
group of assets is considered impaired and expense is recognized
equal to the amount required to reduce the carrying amount of
the asset or group of assets to their fair value. Fair value is
determined by discounting the cash flows expected to be
generated by the asset, when the quoted market prices are not
available for the long-lived assets. For assets and groups of
assets relating to and including the licenses to use mineral
reserves, future cash flows include estimates of recoverable
minerals, mineral prices (considering current and historical
prices, price trends and other related factors), production
levels, capital and reclamation costs, all based on the life of
mine models prepared by our internal engineers. Recoverable
minerals refer to the estimated amount that will be obtained
from proven and probable reserves. Estimated future cash flows
are based on our assumptions and are subject to risk and
uncertainty that are considered in the discount rate applied in
the impairment testing.
SFAS No. 142 prohibits the amortization of goodwill.
Instead, goodwill is tested for impairment at least annually and
on an interim basis when an event occurs that could potentially
lead to the impairment, i.e., a significant decline in selling
prices, production volumes or operating margins. Under
SFAS No. 142, goodwill is assessed for impairment by
using the fair value based method. We determine fair value by
utilizing discounted cash flows. The impairment test required by
SFAS No. 142 for goodwill includes a two-step
approach. Under the first step, companies must compare the fair
value of a reporting unit to its carrying value. A
reporting unit is the level, at which goodwill impairment is
measured and it is defined as an operating segment or one level
below it if certain conditions are met. If the fair value of the
reporting unit is less than its carrying value, goodwill is
impaired.
Under step two, the amount of goodwill impairment is measured by
the amount that the reporting units goodwill carrying
value exceeds the implied fair value of goodwill.
The implied fair value of goodwill can only be determined by
deducting the fair value of all tangible and intangible net
assets (including unrecognized intangible assets) of the
reporting unit from the fair value of the reporting unit (as
determined in the first step). In this step, the fair value of
the reporting unit is allocated to all of the reporting
units assets and liabilities (a hypothetical purchase
price allocation).
If goodwill and another asset (or asset group) of a reporting
unit are tested for impairment at the same time, the other asset
(or asset group) shall be tested for impairment before goodwill.
If the asset group was impaired, the impairment loss would be
recognized prior to goodwill being tested for impairment.
When performing impairment tests, We use assumptions that
include estimates regarding the discount rates, growth rates and
expected changes in selling prices, sales volumes and operating
costs as well as capital expenditures and working capital
requirements during the forecasted period. We estimate discount
rates using after-tax rates that reflect current market rates
for investments of similar risk. The growth rates are based on
our growth forecasts, which are largely in line with industry
trends. Changes in selling prices and direct costs are based on
historical experience and expectations of future changes in the
market. While impairment of long-lived assets does not affect
reported cash flows, it does result in a non-cash charge in the
consolidated statements of income and comprehensive income,
which could have a material adverse effect on our results of
operations or financial position.
We performed an impairment analysis of long-lived assets,
including definite-lived intangibles and goodwill at all our
major subsidiaries as of December 31, 2008. Cash flow
forecasts used in the test were based on the assumptions actual
as of December 31, 2008. The forecasted period for our
non-mining subsidiaries was assumed to be nine years to reach
stabilized cash flows, and the value beyond the forecasted
period was based on a terminal
170
growth rate of 2.5%. For our mining subsidiaries the forecasted
period was based on the remaining life of the mines. Cash flow
projections were prepared using assumptions that comparable
market participants would use.
Forecasted inflation rates for the period
2009-2017,
which were used in cash flow projections, were as follows:
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|
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|
|
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|
Region
|
|
2009
|
|
|
2010
|
|
|
2011
|
|
|
2012
|
|
|
2013
|
|
|
2014
|
|
|
2015
|
|
|
2016
|
|
|
2017
|
|
|
Russia
|
|
|
13
|
%
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|
|
8
|
%
|
|
|
6
|
%
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|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
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%
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|
|
6
|
%
|
|
|
6
|
%
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|
|
6
|
%
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USA
|
|
|
3
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%
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|
|
2
|
%
|
|
|
3
|
%
|
|
|
3
|
%
|
|
|
3
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
Europe
|
|
|
2
|
%
|
|
|
3
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
Romania
|
|
|
5
|
%
|
|
|
5
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
Bulgaria
|
|
|
5
|
%
|
|
|
5
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
Kazakhstan
|
|
|
13
|
%
|
|
|
8
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
Discount rates were estimated in nominal terms on the weighted
average cost of capital basis. To discount cash flows
projections we used similar discount rates for Russia, Eastern
Europe, Kazakhstan assuming that this approach reflected market
rates for investments of a similar risk as of December 31,
2008 in these regions. These rates, estimated for each year for
the forecasted period, are as follows:
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009
|
|
|
2010
|
|
|
2011
|
|
|
2012
|
|
|
2013
|
|
|
2014
|
|
|
2015
|
|
|
2016
|
|
|
2017
|
|
|
Discount rate
|
|
|
16.1
|
%
|
|
|
16.1
|
%
|
|
|
15.0
|
%
|
|
|
13.9
|
%
|
|
|
13.0
|
%
|
|
|
12.1
|
%
|
|
|
11.4
|
%
|
|
|
10.7
|
%
|
|
|
10.1
|
%
|
Based on the results of the impairment analysis of long-lived
assets, including our impairment analysis of definite-lived
intangibles and goodwill performed for all major subsidiaries as
of December 31, 2008, no impairment loss was recognized.
The results of the goodwill impairment test performed are
sensitive to the assumptions used as follows:
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|
|
|
|
a 10% decrease in future planned revenues results in a total
impairment loss of $150,224;
|
|
|
|
a 2% increase in discount rates for each year of the forecasted
period results in a total impairment loss of $9,308;
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|
|
|
a 3% increase in discount rates for each year of the forecasted
period results in a total impairment loss of $32,750;
|
|
|
|
a 3% decrease in cash flows growth rate after the forecasted
period does not result in impairment loss.
|
We believe that the values assigned to key assumptions and
estimates represent the most realistic assessment of future
trends.
Accounts
receivable
Accounts receivable are stated at net realizable value. If
receivables are deemed doubtful, bad debt expense and a
corresponding allowance for doubtful accounts is recorded. If
receivables are deemed uncollectible, the related receivable
balance is charged off. Recoveries of receivables previously
charged off are recorded when received. Receivables that do not
bear interest or bear below market interest rates and have an
expected term of more than one year are discounted with the
discount subsequently amortized to interest income over the term
of the receivable. We review the valuation of accounts
receivable on a regular basis. The amount of allowance for
doubtful accounts is calculated based on the ageing of balances
in accordance with contract terms. In addition to the allowance
for specific doubtful accounts, we apply specific rates to
overdue balances of its subsidiaries depending on the history of
cash collections and future expectations of conditions that
might impact the collectibility of accounts of each individual
subsidiary. Accounts receivable, which are considered
non-recoverable (those aged over three years or due from
bankrupt entities) are written-off against provision or charged
off to operating expenses (if no provision was created in
previous periods).
As of December 31, 2008, given the significant slow-down in
sales in the second half of 2008, we calculated a general,
experienced based allowance primarily based upon its experience
of cash collections related to sales made in 2008. Specific
allowances were estimated for debtors that failed to pay in line
with restructuring schedules under going bankruptcy procedures.
We concluded that the effect of a change in the estimate from
using the current-year versus three-year data was insignificant.
171
Inventories
Inventories are stated at the lower of acquisition/manufacturing
cost or market value. Cost is determined on a weighted average
basis and includes all costs in bringing the inventory to its
present location and condition. The elements of costs include
direct material, labor and allocable material and manufacturing
overhead.
Costs of production in process and finished goods include the
purchase costs of raw materials and conversion costs such as
direct labor and allocation of fixed and variable production
overheads. Raw materials are valued at a purchase cost inclusive
of freight and other shipping costs.
Coal, nickel and iron ore inventory costs include direct labor,
supplies, depreciation of equipment, depletion of mining assets
and amortization of licenses to use mineral reserves, mine
operating overheads and other related costs.
Market value is the estimated price, at which inventories can be
sold in the normal course of business after allowing for the
cost of completion and sale. We determine market value of
inventories for a group of items of inventories with similar
characteristics. The term market means current
replacement cost not to exceed net realizable value (selling
price less reasonable estimable costs of completion and
disposal) or be less than net realizable value adjusted for a
normal profit margin. Market value for each group is compared
with an acquisition/manufacturing cost, and the lower of these
values is used to determining the amount of the write-down of
inventories, which is recorded within the cost of sales in the
consolidated statements of income and comprehensive income.
In 2008, the amount of the write-down of inventories to net
realizable value together with the provision for obsolete and
slow-moving inventories that were recognized as expense in the
consolidated statement of income and comprehensive income
amounted to $278.2 million. The most significant
write-downs related to the steel and ferroalloys segments in the
amounts of $180.7 million and $94.7 million,
respectively, caused by a substantial fall in prices for the
main products in the market. In 2007 and 2006, these write-downs
and provisions were not significant.
Income
taxes
A provision is made in the financial statements for taxation of
profits in accordance with applicable legislation currently in
force. We account for income taxes under the liability method in
accordance with SFAS No. 109, Accounting for
Income Taxes, and related interpretations. Under the
liability method, deferred income taxes reflect the future tax
consequences of temporary differences between the tax and
financial statement bases of assets and liabilities and are
measured using enacted tax rates to apply to taxable income in
the years in which those temporary differences are expected to
be recovered or settled. The effect on deferred tax assets and
liabilities of a change in the tax rates is recognized in income
in the period that includes the enactment date. A valuation
allowance is provided when it is more likely than not that some
or all of the deferred tax assets will not be realized in the
future. These evaluations are based on the expectations of
future taxable income and reversals of the various taxable
temporary differences.
On January 1, 2007, we adopted the provisions of Financial
Accounting Standards Board (FASB) Interpretation
No. 48, Accounting for Uncertainty in Income
Taxes an interpretation of
SFAS No. 109 (FIN 48).
FIN 48 prescribes the minimum recognition threshold a tax
position must meet before being recognized in the financial
statements and provides guidance on derecognition, measurement,
classification, interest and penalties, accounting in interim
periods, disclosure and transition. We accounted for
$75.2 million, including interest and penalties for
$19.3 million, as a cumulative adjustment of the adoption
of FIN No. 48, Accounting for Uncertainty in
Income Taxes an interpretation of FASB Statement
No. 109 (FIN No. 48), to the
January 1, 2007 retained earnings. Unrecognized income tax
benefits of $27.2 million, including interest and penalties
of $8.7 million, as of December 31, 2008 and
$79.2 million, including interest and penalties of
$28.9 million, as of December 31, 2007 were recognized
by us in the accompanying consolidated balance sheets.
In
2006-2008,
income tax was calculated at 24% of taxable profit in Russia, at
10.5% in Switzerland, at 16% in Romania, at 15% in Lithuania and
at 30% in Kazakhstan. Our subsidiaries incorporated in
Liechtenstein and British Virgin Islands are exempt from profit
tax. In November 2008, the tax legislation of Russia was amended
to decrease Russian statutory income tax rate from 24% to 20%
starting from January 1, 2009. In addition, in December
2008,
172
the tax legislation of Kazakhstan was amended to decrease the
statutory income tax rate from 30% in 2008 to 20% in 2009, 17.5%
in 2010 and 15% in 2011 and thereafter. The changes in income
tax rates are effective from January 1 of each of the respective
years. As of December 31, 2008, the effect of these changes
was recognized in our deferred tax assets and liabilities.
Litigation,
claims and assessments
We are subject to various lawsuits, claims and proceedings
related to matters incidental to our business. Accruals of
probable cash outflows have been made based on an assessment of
a combination of litigation and settlement strategies. It is
possible that results of operations in any future period could
be materially affected by changes in assumptions or by the
effectiveness of these strategies.
We record liabilities for potential tax deficiencies. These
liabilities are based on managements judgment of the risk
of loss. In the event that we were to determine that tax-related
items would not be considered deficiencies or that items
previously not considered to be potential deficiencies could be
considered as potential tax deficiencies (as a result of an
audit, tax ruling or other positions or authority) an adjustment
to the liability would be recorded through income in the period
such determination was made. See Item 8. Financial
Information Litigation for a description of
various contingencies.
Asset
retirement obligations
Effective January 1, 2003, we adopted
SFAS No. 143, Accounting for Asset Retirement
Obligations (SFAS No. 143), which
applies to legal obligations associated with the retirement and
removal of long-lived assets. SFAS No. 143 requires
entities to record the fair value of an asset retirement
obligation as a liability in the period when it is incurred
(typically when the asset is installed at the production
location). When the liability is recorded, the entity
capitalizes the cost by increasing the carrying amount of the
related properties, plant and equipment. Over time, the
liability is increased for the change in its present value each
period, and the capitalized cost is depreciated over the useful
life of the related asset.
We have numerous asset removal obligations that we are required
to perform under law or contract once an asset is permanently
taken out of service. Most of these obligations are not expected
to be paid until many years into the future and will be funded
from general company resources at the time of removal. Our asset
retirement obligations primarily relate to our mining and steel
production facilities with related landfills and dump areas and
our mines. The following table presents the asset retirement
obligations for the year ending December 31, 2008.
|
|
|
|
|
|
|
Year Ended
|
|
|
|
December 31,
|
|
Asset Retirement Obligation
|
|
2008
|
|
|
|
(In thousands of
|
|
|
|
U.S. dollars)
|
|
|
Balance at beginning of year
|
|
|
71,294
|
|
Liabilities incurred in the current period
|
|
|
6,066
|
|
Liabilities settled in the current period
|
|
|
(5,300
|
)
|
Liabilities disposed of in the current period
|
|
|
|
|
Accretion expense
|
|
|
6,078
|
|
Revision in estimated cash flow
|
|
|
7,155
|
|
Translation and other
|
|
|
(13,689
|
)
|
|
|
|
|
|
Balance at end of year
|
|
|
71,604
|
|
|
|
|
|
|
Recently
Issued Accounting Pronouncements
Fair
Value Option for Financial Assets and Financial
Liabilities
On February 15, 2007, the FASB issued
SFAS No. 159, The Fair Value Option for
Financial Assets and Financial Liabilities Including
an Amendment of FASB Statement No. 115
(SFAS No. 159). SFAS No. 159
permits an entity to choose to measure many financial
instruments and certain other items at fair value.
173
Most provisions of SFAS No. 159 are elective; however,
the amendment to SFAS No. 115, Accounting for
Certain Investments in Debt and Equity Securities, applies
to all entities with available-for-sale and trading securities.
The fair value option established by SFAS No. 159
permits all entities to choose to measure eligible items at fair
value at specified election dates. A business entity will report
unrealized gains and losses on items for which the fair value
option has been elected in earnings (or another performance
indicator if the business entity does not report earnings) at
each subsequent reporting date.
The fair value option:
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|
|
|
|
may be applied instrument by instrument, with a few exceptions,
such as investments otherwise accounted for by the equity method;
|
|
|
|
is irrevocable (unless a new election date occurs); and
|
|
|
|
is applied only to entire instruments and not to portions of
instruments.
|
SFAS No. 159 is effective as of the beginning of an
entitys first fiscal year that begins after
November 15, 2007. We have, at present, chosen not to elect
the fair value option for any item that is not already required
to be measured at fair value on a recurring basis.
Noncontrolling
Interests in Consolidated Financial Statements an
amendment of ARB No. 51
The FASB issued SFAS No. 160, Noncontrolling
Interests in Consolidated Financial Statements an
amendment of ARB No. 51
(SFAS No. 160). The most significant
changes of SFAS No. 160 are the following:
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|
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|
|
A noncontrolling interest in a consolidated subsidiary should be
displayed in the consolidated statement of financial position as
a separate component of equity;
|
|
|
|
Earnings and losses attributable to noncontrolling interests are
no longer reported as part of consolidated earnings. Rather,
they are disclosed on the face of the consolidated statement of
income and comprehensive income;
|
|
|
|
After control is obtained, a change in ownership interests that
does not result in a loss of control should be accounted for as
an equity transaction;
|
|
|
|
A change in ownership of a consolidated subsidiary that results
in a loss of control and deconsolidation is a significant event
that triggers gain or loss recognition, with the establishment
of a new fair value basis in any remaining ownership interests.
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|
|
|
SFAS No. 160 is effective for fiscal years beginning
after December 15, 2008. Adoption is prospective and early
adoption is not permitted. We are currently evaluating the
impact of this new standard on the accounting for our future
acquisitions.
|
FASB
Statement No. 141(R) Business Combinations
The FASB issued changes to SFAS No. 141(R),
Business Combinations
(SFAS No. 141(R)). The most significant
changes require the acquirer to:
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|
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|
|
Recognize, with certain exceptions, 100% of the fair values of
assets acquired, liabilities assumed and non-controlling
interests in acquisitions of less than 100% controlling interest
when the acquisition constitutes a change in control of the
acquired entity;
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|
|
|
Measure acquirer shares issued in consideration for a business
combination at fair value on the acquisition date;
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|
|
|
Recognize contingent consideration arrangements at fair value at
their acquisition-date fair values, with subsequent changes in
fair value generally reflected in earnings;
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174
|
|
|
|
|
With certain exceptions, recognize preacquisition loss and gain
contingencies at their acquisition-date fair values;
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|
|
|
Capitalize in-process research and development assets acquired;
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|
|
|
Expense, as incurred, acquisition-related transaction costs;
|
|
|
|
Capitalize acquisition-related restructuring costs only if the
criteria in SFAS No. 146, Accounting for Costs
Associated with Exit or Disposal Activities, are met as of
the acquisition date;
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|
|
|
Recognize changes in income tax valuation allowances and tax
uncertainty accruals established in purchase accounting as
adjustments to income tax expense (including those related to
acquisitions before the adoption of SFAS No. 141(R));
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|
|
|
Push back any adjustments made to the preliminary purchase price
allocation during the measurement period to the date of the
acquisition;
|
|
|
|
Determine what information to disclose to enable users of the
financial statements to evaluate the nature and financial
effects of the business combination.
|
SFAS No. 141(R) is required to be adopted concurrently
with SFAS No. 160 and is effective for business
combination transactions for which the acquisition date is on or
after the beginning of the first annual reporting period
beginning on or after December 15, 2008. Early adoption is
prohibited. We are currently evaluating the impact of this new
standard on the accounting for our future acquisitions.
Disclosures
about Derivative Instruments and Hedging Activities
an amendment of SFAS No. 133
On March 19, 2008, the FASB issued SFAS No. 161,
Disclosures about Derivative Instruments and Hedging
Activities an amendment of FASB Statement
No. 133 (SFAS No. 161).
SFAS No. 161 expands the existing disclosure
requirements in SFAS No. 133, Accounting for
Derivative Instruments and Hedging Activities
(SFAS No. 133). Entities are required to
provide enhanced disclosures about how and why an entity uses
derivative instruments, how derivative instruments and related
hedged items are accounted for under SFAS No. 133 and
its related interpretations, and how derivative instruments and
related hedged items affect an entitys financial position,
financial performance, and cash flows.
SFAS No. 161 is effective for financial statements
issued for fiscal years and interim periods beginning after
November 15, 2008, with early application encouraged.
Therefore, we will be required to provide such disclosures
beginning with the interim period ended March 31, 2009. As
it is a disclosure standard, the adoption of
SFAS No. 161 will not have a material effect on our
financial position or results of operations.
Determination
of the Useful Life of Intangible Assets FASB Staff
Position
No. FAS 142-3
On April 25, 2008, the FASB issued FASB Staff Position
No. FAS 142-3
Determination of the Useful Life of Intangible
Assets (FSP
No. FAS 142-3).
FSP
No. FAS 142-3
amends the factors that should be considered in developing
renewal or extension assumptions used to determine the useful
life of a recognized intangible asset under
SFAS No. 142, Goodwill and Other Intangible
Assets, to include an entitys historical experience
in renewing or extending similar arrangements, adjusted for
entity-specific factors, even when there is likely to be
substantial cost or material modifications. FSP
No. FAS 142-3 states
that in the absence of historical experience an entity should
use assumptions that market participants would make regarding
renewals or extensions, adjusted for entity-specific factors.
The aforementioned guidance for determining the useful life of
intangible assets will be applied prospectively to intangible
assets acquired after the effective date of January 1,
2009. We do not believe that the adoption of FSP
No. FAS 142-3
will have a material effect on our financial position and
results of operations.
Employers
Disclosures about Postretirement Benefit Plan Assets- FASB Staff
Position No. 132(R)-1
On December 30, 2008, the FASB issued FASB Staff Position
No. 132(R)-1, Employers Disclosures about
Postretirement Benefit Plan Assets (FSP
No. 132(R)-1). FSP No. 132(R)-1 amends FASB
Statement
175
No. 132(R), Employers Disclosures about
Pensions and Other Postretirement Benefits, to require
additional disclosures about assets held in an employers
defined benefit pension or other postretirement plan.
The FSP is applicable to an employer that is subject to the
disclosure requirements of SFAS No. 132(R) and is
generally effective for fiscal years ending after
December 15, 2009. We do not believe that the adoption of
SFAS No. 161 will have a material effect on our
financial position and results of operations.
Trend
Information
In our view, it remains too early to determine the length and
depth of the recession and the shape of the recovery and the
demand for and prices of our products on international and
Russian markets. We are encouraged by the action taken by world
governments to stimulate their respective economies. We believe
that these measures will make a positive impact on the global
economy in the second half of 2009.
Demand
Mining. The demand for coking coal is
dependent on the steel industry, which is directly tied to
global economic cycles. Consumption of steel and coking coal has
dropped significantly due to the global recession and demand is
not expected to return to pre-crisis levels in the short to
medium term.
The steam coal market is driven by non-steel related factors,
such as growth in electricity consumption, balance between
supply and demand and seasonality. Demand for steam coal has
fell since September 2008.
Demand for iron ore has fallen significantly due to the global
recession. However, major iron ore suppliers Companhia Vale do
Rio Doce (Vale), Rio Tinto and BHP Billiton which
together control 75% of worldwide iron ore supplies
are adjusting their expansion plans, which in our view will
prevent world iron ore market from oversupply.
Steel. Russia is our single largest market for
steel products. After years of strong steel demand growth,
rolled steel consumption in Russia reached 40.6 million
tonnes in 2007. The consumption growth continued in the first
9 month of 2008. In terms of end-uses, growth was driven by
the construction, pipe manufacturing and
machine-building
industries. In the fourth quarter of 2008 worldwide and Russian
steel consumption declined significantly. As a result 2008
Russian rolled steel consumption fell by 10% to
36.7 million tonnes.
We expect that construction and pipe manufacturing industries
will be the first to come out of the current recession, when
Russian economy will start to recover. We believe that our
product mix will be able to meet the demand from these
industries.
The volume of steel products exports from Russia experienced no
significant changes during
2006-2008,
and amounted to 28.9 million tonnes. We believe that our
Russian steel products will retain competitiveness in the
markets outside Russia in 2009, due to depreciation of the ruble
in relation to world currencies, since our costs are mainly
nominated in rubles and export prices are nominated in U.S.
dollars or euro.
Imports of steel decreased 18% year on year in 2008 to
5.0 million tonnes, due to reduced consumption. Imported
steel comprised only 14% of the Russian steel market. We expect
imports will further decrease in 2009, due to the recession, and
increased self-sufficiency of the Russian steel market.
Global consolidation in the steel sector should result in the
increased bargaining power of steelmakers in their negotiations
with both suppliers of iron ore and coking coal and consumers of
steel, as well as more coordinated industry responses to market
demands and price decreases through capacity reductions.
Ferroalloys. We expect nickel demand will be
depressed by stainless steel production cuts through 2009.
Nickel producers are taking steps to bring their production in
line with new demand reality by closing high-cost production
facilities and suspending new projects.
The combination of poor demand and limited production cuts has
led to substantial oversupply of ferrochrome in the market. We
do not expect the market to improve until demand for stainless
steel recovers. However the significant supply overhang will
delay any recovery when stainless steel production does increase.
176
The outlook for ferrosilicon demand in 2009 is closely related
to steel demand. We will see the recovery as soon as demand for
steel improves.
Power. The global recession has negatively
affected industrial production in Russia, leading to a reduction
in demand for electricity and heat energy. In 2008, the
reduction in electricity consumption was 2.7%. Heat energy
generated for sale fell by 15.7% in 2008.
In January 2009, the pace of economic decline accelerated, with
production of electricity falling by 8.3%, and heat energy by
17%, compared to January 2008. The reduction in power production
was due to a drop in demand from the real sector of the economy.
The drop in industrial production in January 2009 from the
January 2008 was 16%, a
15-year
record.
The reduction in market demand for electricity and heat energy
has resulted in the need to adjust undertakings and completion
schedules with respect to power industry companies
investment programs. Currently the Russian government is
analyzing the progress made on these programs, with a view to
clarifying the timeline for installation of the necessary
production capacity, with due regard for the economic downturn.
The decisions made on this basis will form a new long-term
balance of power and capacity, which in turn will determine the
profitability of the power and capacity markets.
Sales
Mining. Overall, we expect both volumes and
sales prices of the products sold by our mining segment to
decrease in 2009, due to the global economic recession and
reduced global consumption. We expect domestic sales of our
mining products to decrease due to reduced demand. The export
sales are also expected to decrease, but to a lesser extent,
since we are strategically diversifying our sales geography. We
believe that our policy of concluding long-term contracts for
coal and iron ore concentrate sales softens the impact of
decreased demand and strengthens our relationship with our
customers.
Steel. Steel segment sales volumes are
expected to decrease in 2009, as the potential for an uptick in
real demand does not yet appear likely. During 2008,
Mechel-Service our steel service and sales
subsidiary continued its program of expanding its
sales network, enhancing and extending range of its services and
enlarging its client base. Mechel-Service has locations in
36 cities in Russia and in 2008 opened service centers in
Kazakhstan and Romania. In September 2008, Mechel-Service
acquired HBL Holding, a German company comprising eight service
and trading companies in Germany. We believe that our strategy
of expanding our steel sales footprint will improve our market
position and will provide us with greater stability in steel
sales.
Ferroalloys. We expect the volumes sold by our
ferroalloys segment to increase in 2009. Domestic sales are
expected to be depressed by reduced consumption, but we
anticipate that this will be more than offset by an increase in
exports of our ferroalloy products, specifically ferrosilicon
and ferrochrome, widening our geography of sales and increasing
sales volumes to traditional export markets.
Power. In 2009, we expect a reduction in the
sales of our power segment due to reduced end-user demand from
industrial enterprises. At the same time, consumption by small
and mid-sized businesses and the public, who are also customers
of power and heat-supply companies, has not changed
significantly. We plan to expand our distribution channels,
building a new customer base among small and mid-sized
businesses, as well as public utilities. We also plan to
optimize our production capacity by further integration of our
intra-group assets. We hope that further integration of our
power assets, as well as diversification of our customer
portfolio, will allow us to avoid a sharp fall in power segment
sales.
Inventory
Overall, our inventory increased by $358.2 million, or
35.6%, to $1,365.1 million as of December 31, 2008
from $1,006.9 million as of December 31, 2007.
Approximately $123.6 million of this increase in inventory
relates to inventory acquired along with our acquisitions of HBL
Holding, Oriel Resources, Ductil Steel and other smaller
companies. The remainder of this increase was due to an increase
in steel segment inventory volumes as a result of a decrease in
demand in the fourth quarter of 2008 due to the global recession.
177
Costs
Based on our experience, we expect 2009 increases in the average
weighted cash cost per tonne of production across our segments
to track Russian domestic inflation. According to Rosstat, the
consumer price index (CPI), an important indicator
of inflation, as of January 1, 2009 reflected a 13.3%
increase over the CPI as of January 1, 2008.
Mining. Within our mining segment, we expect
our coal and iron ore cash costs per tonne to increase as a
result of increasing prices of power, explosives, automotive
tires and tubes for open-pit equipment and land use fees, while
coal cash costs per tonne should remain relatively stable in
2009 as a result of increasing operational efficiency and
decreasing semi-fixed costs.
Steel. Excluding the effects of exchange rate
fluctuations, our steel cash costs per tonne should remain
relatively stable as a result of maintaining production volumes
and achieving cost savings, as well as efficiency and output
gains arising as a result of our targeted capital improvements
program. Specifically, as we continue to introduce operational
and technical changes at our plants allowing us to better
integrate their products, we expect to be better able to control
our cost increases. The increasing use of continuous casters
should provide both efficiency and production increases. We also
expect these technological improvements to increase our energy
efficiency on a
per-tonne
basis, partially reducing the impact of potential increases in
regulated electricity and natural gas prices.
Ferroalloys. We expect electricity and natural
gas expenses to increase in 2009, which will lead to an increase
in the power cost component of our ferroalloy production cost
structure. At the same time, after switching to production of
ferrochrome sourced completely from the high grade-concentrates
of Voskhod, our chrome-mining subsidiary, the per-tonne cash
cost will be reduced. In addition to the synergies we expect
from internal sourcing, we expect to benefit from efficiencies
due to reduction of processing costs and decrease in the cost of
chrome contained in the ore due to lower prices, which is
expected to lead to decreases in
per-unit
production costs. We believe that by implementing a number of
measures to improve technical and economic performance and
reduce expenses, the net effect will be a stabilization of our
ferroalloy production costs.
Power. We expect that in 2009, the cost of
production of electricity and heat energy will increase due to
an increase in the prices of key raw materials, particularly
natural gas and coal, as well as some ancillary materials.
However, we intend to maintain strict control over costs, which
should enable us to cut expenditures by reducing the
fixed-expense component of our production costs, optimizing
administrative expenses and increasing productivity to satisfy
increased market demand in some regions. We devote special
attention to high-priority financial and operating activities,
including technical refurbishment, development of existing
capacities and installation of new power generation capacity at
our production facilities.
Reductions in sales volumes and prices caused by the global
recession and consumption decreased as well as the potential
increase in weighted average cash expenses per product unit
across our segments caused by internal inflation in Russia are
likely to adversely affect our financial results in 2009 in
comparison with those in 2008.
Seasonality
Seasonal effects have a relatively limited impact on our
results. Nonetheless, slowing of demand and, thus, a reduction
in sales volumes (and a related increase in inventories) is
typically evident in the first and fourth quarters of the
financial year as a result of the general reduction in economic
activity associated with the New Year holiday period in Russia
and elsewhere. We also maintain larger stockpiles of scrap
during the winter months in order to avoid potential supply
disruptions due to inclement weather. We are also dependent on
the Russian construction market, which also experiences
slowdowns in the winter months. Both our ferroalloys and mining
(in respect of coking coal and iron ore) segments revenues
generally have the same seasonality as the steel segment since
ferroalloys, coking coal and iron ore are primarily used in the
manufacture of steel and are closely linked to steel
consumption. By contrast, our power segment sales volumes
experience a different seasonality generally higher in the first
and the fourth quarters of the year, due to increased
electricity and steam consumption in the winter period. Our
sales of steam coal typically increase during the second and
third quarters as a result of increased steam coal purchases by
utilities, including Southern Kuzbass Power Plant, in
preparation for increased consumption during the winter heating
season.
178
Consumption of combustive, lubricative and energy supplies
during the winter months is generally higher than during the
rest of the year. In addition, railroad carriers demand that
iron ore concentrate be fully dried and coal concentrate be
partially dried for transportation during the winter months,
resulting in higher costs during that time.
|
|
Item 6.
|
Directors,
Senior Management and Employees
|
Directors
and Executive Officers
Board
of Directors
|
|
|
|
|
|
|
Name
|
|
Year of Birth
|
|
Position
|
|
Valentin V.
Proskurnya(1)(2)(3)
|
|
|
1945
|
|
|
Chairman and Director
|
Igor V.
Zyuzin(3)(5)
|
|
|
1960
|
|
|
Director and Chief Executive Officer, Chairman of Management
Board
|
Alexey G.
Ivanushkin(4)
|
|
|
1962
|
|
|
Director, Chief Executive Officer of Oriel Resources Ltd.,
Director of Oriel Resources Ltd., Director of Oriel Resources
Ltd. Moscow Representative Office
|
Vladimir A.
Polin(4)
|
|
|
1962
|
|
|
Director and Senior Vice President. First Deputy of the Chairman
of Management Board
|
Roger I.
Gale(1)(2)(3)
|
|
|
1952
|
|
|
Director
|
A. David
Johnson(1)(2)(4)
|
|
|
1937
|
|
|
Director
|
Serafim V.
Kolpakov(1)(3)(4)
|
|
|
1933
|
|
|
Director
|
Alexander E.
Yevtushenko(1)(4)
|
|
|
1947
|
|
|
Director
|
Igor S.
Kozhukhovsky(1)(2)(4)
|
|
|
1956
|
|
|
Director
|
|
|
|
(1) |
|
Independent Director under applicable New York Stock Exchange
regulations and Russian regulations. |
|
(2) |
|
Member of the Audit Committee of the Board of Directors. |
|
(3) |
|
Member of the Committee on Appointments and Remuneration. |
|
(4) |
|
Member of the Committee on Investments and Strategic Planning. |
|
(5) |
|
Withdrew from the Committee on Appointments and Remuneration on
February 4, 2009. |
Valentin V. Proskurnya has served as the Chairman of our
Board of Directors since July 2007. He has been a member of our
Board of Directors since March 2003. From May to December 2003,
Mr. Proskurnya was the Director of Economics at Mechel
Trading House. From 2001 to 2005, Mr. Proskurnya was a
member of the Board of Directors of Chelyabinsk Metallurgical
Plant. From 1999 to 2005, he was a member of Board of Directors
at Southern Kuzbass Coal Company. Mr. Proskurnya has over
37 years of engineering, financial and management
experience in the coal mining industry and holds a degree in
labor economic from the Higher School of Trade Unions.
Mr. Proskurnya has been decorated with all three grades of
the Miners Glory order by the Russian
government. In addition, the Russian President awarded him the
title of Honorable Economist of the Russian Federation.
Igor V. Zyuzin has been our Chief Executive Officer since
December 2006 and Chairman of our Management Board since
September 2007. He served as the Chairman of our Board of
Directors from March 2003, when Mechel was organized, until
December 2006 and has been a member of our Board of Directors
since that time. Mr. Zyuzin also serves as the Chairman of
the Board of Directors of Southern Kuzbass Coal Company, a
position he has held since May 1999, and has served as a member
of the Board of Directors of Chelyabinsk Metallurgical Plant
since 2001 and as a member of the Board of Directors of
Yakutugol since October 2007. Mr. Zyuzin also serves as the
Chairman of the Board of Directors of Mechel Mining from May
2008. Mr. Zyuzin has over 21 years of experience in
the coal mining industry and holds a degree in coal mining from
Tula Polytechnic Institute. Mr. Zyuzin also has a degree in
coal mining engineering economics and a doctorate in coal mining
technical sciences. Mr. Zyuzin beneficially owns 66.76% of
our common shares and 1.56% of the common shares of Mechel
Mining.
179
Alexey G. Ivanushkin has been Chief Executive Officer of
Oriel Resources Ltd. since April 2009 and Director of Oriel
Resources Ltd. since October 2008 and Director of Oriel
Resources Ltd. Moscow Representative Office since February 2009,
as well as a member of our Board of Directors since March 2003.
He served as our Chief Operating Officer from January 2004 to
February 2009. Mr. Ivanushkin served as Mechels Chief
Executive Officer from March 2003 until January 2004.
Mr. Ivanushkin also serves as the Chairman of the Board of
Directors of Chelyabinsk Metallurgical Plant, a position he has
held since June 2002. From June 2004 to October 2004 he served
as General Director of Southern Kuzbass Coal Company. From
December 1999 to April 2002, Mr. Ivanushkin served as the
General Director of our Chelyabinsk Metallurgical Plant. From
1993 to November 1999, he was the director of the ferrous metals
and ferroalloy department of the Moscow office of Glencore
International. From 1984 to 1992, Mr. Ivanushkin worked as an
economist in the foreign trade department of the Ministry of
Foreign Trade and the Ministry of Foreign Economic Relations of
the Soviet Union. Mr. Ivanushkin graduated from the Moscow
State University of Foreign Relations (MGIMO) with a degree in
economics and international affairs. Mr. Ivanushkin
beneficially owns 0.03% of our common shares.
Vladimir A. Polin has served as our Senior Vice President
since December 2008 and as a member of our Board of Directors
since June 2007. From June 2006 to December 2008 Mr. Polin
served as Chief Executive Officer of Mechel Management. From
July 2003 to June 2006, he was Mechels Senior Vice
President for Production and Technical Policy. From February
2002 until June 2003, Mr. Polin served as the Executive
Director First Deputy General Director of our
Beloretsk Metallurgical Plant. From September 2001 until July
2002, Mr. Polin served as Head of Sales of our Chelyabinsk
Metallurgical Plant. Mr. Polin has almost 24 years of
floor and management experience in the manufacture and marketing
of steel products, and holds a degree in metallurgy from
Chelyabinsk Polytechnic University. Mr. Polin beneficially
owns 0.002% of our common shares.
Roger I. Gale has been a member of our Board of Directors
since October 2004. Mr. Gale is currently Chief Executive
Officer and Chairman of the Board of Directors of Sedia
Biosciences Corporation, as well as Chief Executive Officer of
Starnorth Enterprises. He was Chairman of the Board of Directors
and Chief Executive Officer of Calypte Biomedical Corporation, a
U.S. company headquartered in Portland, Oregon from
mid-2006 to June 2008. From 2001 until mid-2006, Mr. Gale
was the Chairman of the Board of Directors and Chief Executive
Officer of Wavecrest Group Enterprises Limited, a communications
service provider. From 1999 to 2001, he was Chairman of the
Board of Directors and co-founder of End2End Wireless Limited, a
wireless communications services provider. From 1996 to 1998,
Mr. Gale was Chief Executive Officer of AIG-Brunswick
Capital Management, a $300 million Russian investment fund
sponsored by OPIC. From 1988 to 1996, Mr. Gale worked for
the International Finance Corporation (the IFC),
including as the Chief of the IFCs Resident Mission in
Russia from 1991 to 1995. Mr. Gale has also worked nine
years for the Asian Development Bank, and has lectured in
economics at the University of New England (Australia) and
Lincoln College (New Zealand). Mr. Gale holds a diploma
from the Royal Agricultural College and holds a masters degree
in economics from the University of New England.
A. David Johnson has been a member of our Board of
Directors since October 2004. Mr. Johnson is currently
adviser to the Board of Directors of Future Metals India, a
position he has held since April 2007, and also serves as
Consultant to the Board of Directors of Joy Mining Machinery UK
Ltd, where he was the Chairman of the Board of Directors from
2002 to 2008. From 1990 to 2002, Mr. Johnson was Managing
Director of Joy Mining Machinery UK Ltd. From 1984 to 1990,
Mr. Johnson was the Managing Director of Dosco Overseas
Engineering, a UK-based mining equipment manufacturer. He also
worked at the UK National Coal Board from 1953 to 1960. From
1990 to 1992, he served as President of the Association of
British Mining Equipment Companies. In 1998, he was awarded the
Order of Friendship by the Russian government for services to
the Russian coal industry. Mr. Johnson is a qualified
mining engineer having obtained the UK Mining Qualifications
Board Certificate in 1959.
Serafim V. Kolpakov has been a member of our Board of
Directors since June 2004. Since 1992, Mr. Kolpakov has
served as President of the International Metallurgists Union, a
steel industry-focused research organization. From 1991 to 1992,
he was Vice President of the Advanced Materials Association in
Moscow, a public consulting and research organization. From 1985
to 1991, Mr. Kolpakov was Minister of Metallurgy of the
USSR and, from 1978 to 1985, First Deputy Minister and Deputy
Minister of Metallurgy of the USSR. From 1970 to 1978, he was
the General Director of Novolipetsk Iron and Steel Works.
Mr. Kolpakov graduated from the Moscow Institute of Steel
and Alloys with an engineering degree and is a Doctor of
Technical Sciences. He is a member of the International
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Engineering Academy, the Engineering Academy of Russia (holding
the position of Vice President) and the Presidium of the Academy
of Information Technologies and Processes. Mr. Kolpakov has
invented more than 400 steel-making technology improvements, and
authored over 500 scientific publications. He has received a
number of government awards, including the State Prize of the
USSR in 1981 and 1985, the Prize of the Council of Ministers of
the USSR (twice) and the title of Honorable Metallurgist of the
Russian Federation and Czechoslovakia.
Alexander E. Yevtushenko has been a member of our Board
of Directors since June 2004. From 2001 to 2004,
Mr. Yevtushenko served as First Vice President of
Sokolovskaya OAO, a holding company for a group of Russian coal
mining and engineering enterprises. From 1999 to 2000, he was
President of the General Committee of the Inter-State Eurasian
Association of Coal and Metals. From 1991 to 1999,
Mr. Yevtushenko was First Deputy Fuels and Energy Minister
of the Russian Federation. From 1973 to 1991, he worked in
various positions, including as General Director of the
Raspadskaya Mine in the Kuzbass region, the Soviet Unions
largest coal mine. Mr. Yevtushenko graduated from the
Siberian Metallurgical Institute with a degree in mining
engineering. He has a doctorate in engineering and is a member
of the Academy of Mining Sciences of Russia.
Mr. Yevtushenko is the author of more than 50 scientific
publications, including Mineral Resources of the Coal
Industry of Russia, a study for which he was awarded the
2002 Science and Technology Prize by the Russian government. He
has received a number of governmental awards, including the
title of Honorable Miner of the Russian Federation in 1997.
Igor S. Kozhukhovsky has been a member of our Board of
Directors since June 2008. Mr. Kozhukhovsky is also a
member of the board of directors of NIIEE OAO, APBE ZAO and the
All-Russia Industrial Association of Employers in the
Electricity Industry. Since 2005, he has served as the general
director of APBE ZAO, a company engaged in the energy sector.
From 2000 to 2008, Mr. Kozhukhovsky was head of a
department of UES. Mr. Kozhukhovsky graduated in 1978 from
the Siberian Metallurgical Institute with a degree in
Metallurgical Industrial Engineering. He also received a degree
in Mining Electrical Engineering from the Siberian Metallurgical
Institute in 1985.
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Executive
Officers
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Name
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Year of Birth
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Position
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Igor V. Zyuzin
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1960
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Chief Executive Officer, Chairman of Management Board
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Alexey G. Ivanushkin
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1962
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Chief Executive Officer of Oriel Resources Ltd., Director of
Oriel Resources Ltd., Director of Oriel Resources Ltd. Moscow
Representative Office
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Vladimir A. Polin
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1962
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Senior Vice President, First Deputy Chairman of Management Board
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Victor A. Trigubko
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1956
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Senior Vice President Government Relations
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Mukhamed M. Tsikanov
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1955
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Senior Vice President Economics and Management,
Member of Management Board
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Yevgeny V. Mikhel
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1974
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First Deputy Chief Executive Officer, Deputy Chairman of
Management Board
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Stanislav A. Ploschenko
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1976
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Senior Vice President Finance, Member of Management
Board
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Petr S. Syrkin
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1943
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Vice President for Capital Construction
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Andrey D. Deineko
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1953
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Chief Executive Officer of Mechel Management, Member of
Management Board
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Boris G. Nikishichev
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1946
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Chief Executive Officer of Mechel Engineering OOO
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Irina N. Ipeyeva
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1963
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Director of Legal Department, Member of Management Board
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Oleg I. Rozenberg
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1960
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Sales Director of Mechel Trading
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Elena V. Selivanova
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1962
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Vice President for Human Resources and Social Policy, Member of
Management Board
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Viktor S. Gvozdev
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1963
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Chief Executive Officer of Mechel-Energo, Member of Management
Board
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Oleg V. Korzhov
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1970
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Vice President for Business Planning and Analysis, Member of
Management Board
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Gennady A. Ovchinnikov
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1951
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Chief Executive Officer of Mechel Ferroalloys Management, Member
of Management Board
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Aleksandr S. Starodubov
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1946
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Managing Director of Mecheltrans, Member of Management Board
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Igor V. Khafizov
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1967
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Chief Executive Officer of Mechel Mining Management, Member of
Management Board
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For the professional biographies of Messrs. Zyuzin,
Ivanushkin and Polin, see Board of
Directors.
Victor A. Trigubko has been our Senior Vice
President Government Relations since August 2006.
From 2005 to August 2006, he was our Vice President for
Government Relations, and from 2003 to 2005, he was our Vice
President for Representation in Central and Eastern Europe,
Chairman of the Board of Directors of Mechel Campia Turzii and
Member of the Board of Directors of Mechel Targoviste. From 2002
to 2003, Mr. Trigubko was Director of Mechel International
Holdings AGs representative office in Romania. From 1997
to 2002, he was the head of Izhstals representative office
in Moscow. From 1992 to 1997, he held executive positions with
the metallurgical
182
company Unibros Steel Co. LTD with his last position there being
Deputy General Director. Mr. Trigubko has also worked in
the Foreign Relations Department of the USSR State Committee for
Labor and Social Issues and in the USSR Trade Representation
Office in Romania. Mr. Trigubko graduated in 1982 from the
Economics Faculty of Kalinin (now Tver) State University.
Mukhamed M. Tsikanov has been our Senior Vice
President Economics and Management since January
2008. Previously, he was Acting General Director of Yakutugol
from October 2007 to January 2008. From September 2005 to
October 2007, Mr. Tsikanov worked as the General Director
of Elgaugol. From 2004 to 2005, he was Senior Vice President of
Yukos-Moscow OOO. From 2000 to 2005, he was Deputy Minister of
Economic Development and Trade of the Russian Federation. From
1997 to 2000, he was Deputy Minister of Economy of the Russian
Federation. From January to August 1997, Mr. Tsikanov was
the First Deputy Head of the Administrative Program for Economic
Stabilization and Development of the Kabardino-Balkarian
Republic. From March 1993 to 1997, he was Minister of Economy of
the Kabardino-Balkarian Republic. Prior to that,
Mr. Tsikanov worked in various scientific institutes of the
Academy of Sciences of the USSR and Russia from 1977 to 1993.
Mr. Tsikanov holds a doctorate in economics.
Yevgeny V. Mikhel has been our First Deputy Chief
Executive Officer since April 2009. From September 2007 to April
2009, he was our Vice President Legal Matters and
Director of the Legal Department. From July 2006 to September
2007, he acted as Director of our Government Relations
Department. From February to July 2006, Mr. Mikhel held the
position of Chief Counsel and Director of the Department of
Judicial Protection and Legal Regulation. From July 2002 to June
2003, Mr. Mikhel worked as Deputy General Director for
Legal Matters. From May 2000 through July 2002, he was a legal
adviser in the Bureau of Civil Law Disputes and Support of
International Economic Activity, as well as head of the
Department of Litigation and Enforcement of Court Orders. From
November 1998 to May 2000, Mr. Mikhel worked in the
Chelyabinsk branch of Sberbank as the head legal adviser. From
September through November 1998, he worked as legal adviser in
the Traktorzavodskoye Municipal Enterprise. In 1998,
Mr. Mikhel graduated from the Urals State Law Academy.
Stanislav A. Ploschenko has been our Senior Vice
President Finance since April 2009. From January
2008 to April 2009, he was our Chief Financial Officer.
Previously he held the position of Acting Chief Financial
Officer from June 2007 to January 2008. He was our Deputy Chief
Financial Officer and Deputy Treasurer for Corporate Lending
from June 2006 to June 2007. From June 2001 to June 2006, he
worked for Commerzbank AG and Commerzbank (Eurasia) ZAO. His
last position at Commerzbank was head of the steel and mining
industry group of the Corporate Clients Department of
Commerzbank (Eurasia) ZAO. From 1995 to 1996,
Mr. Ploschenko worked as an auditor for Banks Audit
Service OOO. Mr. Ploschenko holds a masters degree in
international securities investment and banking from the ISMA
Centre at the University of Reading (U.K.), a bachelors degree
in international finance and trade from the University of
Portsmouth (U.K.) and a specialist diploma in international
economics from the Finance Academy under the Government of the
Russian Federation.
Andrey D. Deineko has been Chief Executive Officer of
Mechel Management since December 2008. From January 2008 to
December 2008 he acted as Steel Division Director of Mechel
Management. Previously, he held the position of Director of the
Department of Industry in the Russian Ministry of Industry and
Energy from 2005 to 2007, having been Deputy Director of this
Department from 2004 to 2005. He was Director of the Department
of Industrial and Innovative Policy in Metallurgy in the Russian
Ministry of Industry and Science from 2002 to 2004. From 1999 to
2002, he was Deputy General Director of Oskol
Electrometallurgical Plant. He held the position of Deputy
General Director of INTERFIN Interbank Investment and Finance
Company from 1998 to 1999 and Head of Supply Division of
Zapad-Elite from 1997 to 1998. From 1976 to 1997, he held
various positions at the Bardin Central Scientific and Research
Institute of Ferrous Metallurgy, the last position being Deputy
Director. He has been awarded the title of Honorable
Metallurgist. Mr. Deineko graduated from the Moscow
Institute of Steel and Alloys with a degree in engineering, and
obtained his post-graduate degree in technical sciences from the
same institute.
Boris G. Nikishichev has been Chief Executive Officer of
Mechel Engineering OOO since January 2009. From February 2007 to
January 2009 he held the position of Director of Mining of
Mechel Management. Previously, he was our Senior Vice
President Mining from February 2005 to 2007.
From 2004 to February 2005, he served as Deputy General Director
of Raspadskaya Coal Company. From 1998 to 2004, he held the
position of First Vice President in Sokolovskaya Holding
Company. In addition, from 1999 to 2004, he was also First Vice
President of
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the Mining Industrialists of Russia, a noncommercial
partnership. From 1993 to 1999, Mr. Nikishichev was Deputy
General Director for Long-Term Development and Capital
Construction, Vice President/Director for Restructuring of Coal
Production in Russian Coal Company. From 1991 to 1993, he served
as First Deputy President of the Management Board of
Russias Coal Corporation. From 1970 to 1990,
Mr. Nikishichev held various executive positions at
YuzhKuzbassUgol United Coal Mining Company. He graduated from
the Siberian Metallurgical Institute with a degree in mining
electrical engineering. Mr. Nikishichev also holds a
doctorate in technical science from the Moscow State Mining
University.
Irina N. Ipeyeva has been Director of our Legal
Department since April 2009. From September 2007 to April 2009,
she was our General Counsel, Deputy Director of the Legal
Department and Director of the Department of Corporate
Governance and Property. From 2003 to 2007, Ms. Ipeyeva
held the position of General Counsel and Director of the
Department of Corporate Governance and Property. From February
to July 2006, she was Director of the Department of Corporate
Governance and Property of Mechel Management. From March to June
2003, Ms. Ipeyeva held the position of Deputy General
Director for Property Matters of Uglemet-Trading OOO, and from
January 2001 to March 2003 she acted as Head of the Department
for Regulation of Corporate Relations and Property of Southern
Kuzbass Coal Company. From August 1988 to January 2001,
Ms. Ipeyeva worked at the Kuzbassugleobogashcheniye
Industrial Amalgamation and the Tomusinskaya Concentration
Factory, where she held positions ranging from legal adviser to
head of the legal department. Ms. Ipeyeva graduated in 1988
from the Kuibyshev State University with a degree in law.
Oleg I. Rozenberg has been Sales Director of Mechel
Trading since August 2008. From July 2007 to August 2008 he held
the position of Deputy General Director for International Trade
of Mechel Management. Mr. Rozenberg was a member of our
Management Board from September 2007 to March 2009. Since July
2008, Mr. Rozenberg has been chairman of the board of
directors of Mechel Trading. From January 1996 to May 2007,
Mr. Rozenberg was head of Ugol-R ZAO, a coal trading
company. Mr. Rozenberg received a degree in economics in
2006 from the Academy of National Economy under the Government
of the Russian Federation. Mr. Rozenberg graduated from the
M.V. Frunze Odessa Higher Artillery Officers Academy in
1978 and held several commanding posts in the Soviet Army.
Elena V. Selivanova has been our Vice President for Human
Resources and Social Policy since April 2009. From January 2007
to April 2009, she was our Director of Human Resources. From
April 2004 to November 2006, Ms. Selivanova held the
position of Executive Director of the Human Resources Department
of Volgotanker. From March 2002 to March 2004,
Ms. Selivanova was Director of the Department for
Organizational Development and Personnel Management of Firma
Omega-97 OOO. From November 1999 to March 2002,
Ms. Selivanova was Director of the Personnel Service and
Deputy Director for Personnel Operations at Vimpel-Kommunikatsii
OAO. From July to October 1999, she was Director of Personnel
Operations at Personalny Telefon OOO. From March 1998 through
February 1999 she was Personnel Manager at Bakster Export ZAO.
Ms. Selivanova graduated from the Moscow State Cultural
Institute in 1985.
Viktor S. Gvozdev has been Chief Executive Officer of
Mechel-Energo since February 2009 and a member of our Management
Board since March 2009. From 2005 to 2007 he held the position
of Chief Executive Officer of Territorial Generating Company
TGK-8 OAO. From 1996 to 2005 Mr. Gvozdev was head of the
boiler repair shop and Chief Engineer of Nevinnomysskaya GRES
OAO, and from 2003 held the position of Chief Executive Officer
of that company. Mr. Gvozdev graduated from Novocherkassk
Polytechnical University, receiving an honors diploma with the
degree of electrical engineer specializing in electric power
generation. Mr. Gvozdev obtained his post-graduate
education at the Academy of National Economy under the
Government of the Russian Federation in European management
(1999) and management of company development (2003).
Oleg V. Korzhov has been our Vice President for Business
Planning and Analysis since April 2009 and a member of our
Management Board since March 2009. Previously he was Deputy
Chief Executive Officer for Economy and Finance of Mechel
Management from July 2008 to April 2009. From September 2005 to
January 2006 he held the position of Economic Planning Director
of Mechel OAO, and from February 2006 to July 2008 held the same
position at Mechel Management. From 2003 to 2005,
Mr. Korzhov was Director for Finance and Economy of
Evrazholding OOO. From 1998 to 2003 he was Deputy Economic
Director for Analysis and Pricing, then Chief Economist of
Nizhnetagilsky Metallurgical Plant OAO. From 1993 to 1996 he
worked at the
184
Nizhnetagilsky Metallurgical Plant as economist and head of the
financial and economical bureau. Mr. Korzhov graduated from
Ural Polytechnical Institute with a degree in economics and
management in metallurgy; Mr. Korzhov obtained his
post-graduate education at the Academy of National Economy under
the Government of the Russian Federation in general management
(2002); he has held the advanced academic degree of Candidate of
Economic Sciences since 2006.
Gennady A. Ovchinnikov has been a member of our
Management Board since March 2009 and Chief Executive Officer of
Mechel Ferroalloys Management since December 2008. Also, since
July 2006 Mr. Ovchinnikov has been Managing Director of
Southern Urals Nickel Plant. From April 2004 to March 2005 he
held the position of lead specialist in our technical
department. From March 2001 to April 2004 Mr. Ovchinnikov
worked as Head of the Enrichment and Agglomeration Bureau and
Head of the Mining Engineering Department at ZapSib. From 1974
to 2001 he held various positions at Kuznetsky Metallurgical
Plant OAO, including the position of Director at the Abagurskaya
Enrichment and Agglomeration Factory. Mr. Ovchinnikov
graduated from Magnitogorsk Metallurgical and Mining Institute
with a degree in mineral enrichment. Since 1991 he has held the
advanced academic degree of Candidate of Technical Sciences.
Aleksandr S. Starodubov has been a member of our
Management Board since March 2009, Managing Director of
Mecheltrans since April 2008 and Chairman of the Board of
Directors of Mecheltrans since 2007. From 2002 to 2007 he held
the position of Chief Executive Officer of Mecheltrans. From
1999 to 2002 he was Deputy Chief Executive Officer of
Uglemet-Trading OOO. From 1987 to 1999 Mr. Starodubov was
director of the representative office of the F.E. Dzerzhinsky
Underground Mine. Mr. Starodubov graduated from Siberian
Metallurgical Institute with a degree in technology and complex
mechanization of underground mining of mineral resources and
earned a diploma in mining engineering.
Igor V. Khafizov has been member of our Management Board
since March 2009 and Chief Executive Officer of Mechel Mining
Management since July 2008. From April 2008 to February 2009 he
was Chief Executive Officer of Mechel Mining. From 2006 to 2008
Mr. Khafizov held the position of Managing Director of
Southern Kuzbass Coal Company. From 2007 to 2008 held the
position of Chief Executive Officer of Yakutugol. From 1992 to
2006 managed Korshunov Mining Plant in the position of Chief
Executive Officer and then Managing Director. Mr. Khafizov
graduated from the Ural Mining Institute with a degree in
technology and complex mechanization of open-pit mining of
mineral resources. From 2004 to 2007 he was a member of the
legislative assembly of Irkutsk region. In recognition of his
many years of experience in the mining industry, he was awarded
the Russian Miner gold medal.
Petr S. Syrkin has been our Vice President for Capital
Construction since April 2009. From October 2007 to April 2009
he was our Deputy Chief Executive Officer for Capital
Construction and Director of the Capital Construction Department
of Mechel Management. Since December 2007, he has been Chief
Executive Officer of Metallurgshakhtspetsstroy ZAO. From
December 2004 to October 2007 he was President and Chairman of
the Board of Directors of Soyuzspetsstroy United Mine
Construction Company ZAO. In the period from 1989 to 2004,
Mr. Syrkin occupied various positions he was
Chief Executive Officer of Rostovshakhtstroy OAO, Chairman of
the Mine Construction Department at Novocherkassk Polytechnical
University and Chief Executive Officer of Donugol ZAO.
Mr. Syrkin graduated from Kuzbass Polytechnical Institute
as a mining engineer with qualification in construction of
underground facilities and mines.
All of our current directors were elected on June 30, 2008,
and their terms expire on the date of our next annual
shareholders meeting, which will take place not later than
June 30, 2009. The business and mailing address for all our
directors and executive officers is Krasnoarmeyskaya Street 1,
Moscow 125993, Russian Federation.
Compensation
Our directors and executive officers were paid an aggregate of
105.6 million rubles for services in all capacities
provided to us during 2008. The total amount set aside for
pension, retirement and other similar benefits for our directors
and executive officers as of December 31, 2008 was
3.2 million rubles. Our directors and executive officers
are also provided with voluntary medical insurance and the use
of wireless services.
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Board of
Directors
Members of our Board of Directors are elected by a majority vote
of shareholders at our annual shareholders meeting using a
cumulative voting system. Directors are elected to serve until
the next annual shareholders meeting and may be re-elected
an unlimited number of times. Our Board of Directors currently
consists of nine members, six of whom are independent pursuant
to the director independence criteria set forth both in the
applicable FFMS regulations and the New York Stock Exchange
(NYSE) regulations, as well as in the Bylaw on the
Board of Directors of Mechel OAO. The Board of Directors is
responsible for our overall management, except matters reserved
for our shareholders. See Item 10. Additional
Information General Meetings of Shareholders
for more information regarding the competence of our
shareholders meetings. Some of the members of our Board of
Directors, as well as the members of the boards of directors of
our subsidiaries, serve pursuant to contracts. These contracts
do not provide for any benefits upon termination of their
directorship.
Committees
of the Board of Directors
Audit
Committee
The Audit Committee of our Board of Directors consists of Roger
Gale, Valentin V. Proskurnya, Igor Kozhukhovsky and David
Johnson, each of whom is an Independent Director. Our Audit
Committee operates pursuant to a bylaw, which is available at
www.mechel.com. The purpose of this Committee is to
assist the Board of Directors with its oversight
responsibilities regarding:
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the quality and integrity of our financial statements;
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our compliance with legal and regulatory requirements;
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the independent auditors qualifications and
independence; and
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the performance of our internal audit function and independent
auditor.
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Committee
on Investments and Strategic Planning
The members of the Committee on Investments and Strategic
Planning are Alexey Ivanushkin, Serafim Kolpakov, David Johnson,
Igor Kozhukhovsky and Vladimir Polin and its chairman is
Alexander Yevtushenko. The Committee on Investments and
Strategic Planning defines our strategic goals and defines our
priorities. The Committee makes recommendations to the Board of
Directors on our dividend policy and on the adjustments to our
strategy as required in order to enhance our efficiency.
Committee
on Appointments and Remuneration
The members of the Committee on Appointments and Remuneration
are Roger Gale and Serafim Kolpakov and its chairman is Valentin
Proskurnya. The Committee on Appointments and Remuneration has
been established to maintain continuity and high professional
standards as well as to work out a competitive remuneration
system within Mechel. The Committee prepares recommendations to
the Board of Directors on candidates for appointment to the
Management Board or as our chief executive officer or senior
officers of our subsidiaries. It also prepares appraisals of
their performance and makes recommendations regarding their
remuneration. The Committee also defines the requirements
applicable to nominees to the Board of Directors and informs the
shareholders of such nominees.
Management
Board
In August 2007, we created a Management Board to provide for
more oversight of our operations. For more information, see
Item 10. Additional Information
Management Board. The members of the Management Board are
set out above under Directors and Executive
Officers.
186
Mechel
Management OOO
Mechel Management OOO (Mechel Management) was
established in October 2005 as a wholly-owned subsidiary of
Mechel OAO with the purpose of providing management services to
our subsidiaries by performing the functions of their respective
management bodies. In each case, Mechel Management is appointed
as the management body under a service agreement executed with
the relevant subsidiary. Currently, Mechel Management provides
management services to most of the subsidiaries within our Steel
Division.
Mechel
Mining Management OOO
Mechel Mining Management OOO (Mechel Mining
Management) was established in July 2008 as a
wholly-owned
subsidiary of Mechel Mining with the purpose of providing
management services to the production subsidiaries of Mechel
Mining by performing the functions of the respective executive
management bodies of the companies within our Coal
Division Southern Kuzbass Coal Company, Korshunov
Mining Plant and Yakutugol.
Mechel
Ferroalloys Management OOO
Mechel Ferroalloys Management OOO (Mechel Ferroalloys
Management) was established in May 2008 as a wholly-owned
subsidiary of Mechel OAO with the purpose of providing
management services to the production subsidiaries of Oriel
Resources by performing the functions of the respective
executive management bodies of the companies within our
Ferroalloys Division Southern Urals Nickel Plant,
Bratsk Ferroalloy Plant and Tikhvin Ferroalloy Plant.
Review
Commission
The Review Commission verifies the accuracy of our financial
reporting under Russian law and generally supervises our
financial activity. The members of our Review Commission are
nominated and elected by our shareholders to serve until the
next annual shareholders meeting. Our Chief Executive
Officer, a member of our Board of Directors and a member of our
Management Board may not simultaneously be a member of the
Review Commission. Our Review Commission currently has three
members: Lyudmila E. Radishevskaya, who serves as Chairman, and
Natalia G. Mikhaylova and Yaroslav A. Markov. The powers and
duties of our Review Commission are governed by regulations
approved by our shareholders meeting.
Ms. Radishevskaya is the Chief Accountant of Mechel Trade
House, Ms. Mikhaylova is the senior lawyer in our legal
department and Mr. Markov is the Deputy Head of the Control
and Revision Department of Mechel Management.
Internal
Audit Department
The Internal Audit Departments main function is to
systematically, consistently and independently from our
management assess and improve the efficiency of our groups
risk management, internal control, corporate governance and
information systems. The activities of the Internal Audit
Department are governed by the Bylaw on the Internal Audit
Department. It reports directly to our Chief Executive Officer,
and also reports to the Audit Committee of the Board of
Directors. Andrei S. Perchik is the head of the Internal Audit
Department.
Corporate
Governance Principles
Our corporate governance principles are based on the Russian
Corporate Governance Code recommended by the FFMS and
supplemented by the obligations of the Board of Directors
prescribed by Russian law, our charter and internal rules of
procedure. The principles are intended to ensure that we are
managed and monitored in a responsible and value-driven manner.
They include the protection of shareholders rights,
comprehensive disclosure and transparency requirements and rules
governing conflicts of interest. We are committed to continuing
to adapt our corporate governance principles to developments in
best-practices. Our corporate governance principles are
reflected in our corporate documents, such as:
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the Charter;
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the Bylaw on the Board of Directors;
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the Bylaw on the General Meeting of Shareholders;
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the Bylaw on the General Director;
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the Bylaw on the Collegial Executive Body (Management Board);
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the Bylaw on the Review Commission;
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the Bylaw on the Internal Audit Function;
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the Code of Business Conduct and Ethics;
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the Bylaw on the Prohibition and Prevention of Insider Trading;
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the Bylaw on the Disclosure of Information That May
Significantly Impact the Market Value of our Shares;
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the Bylaw on Information Policy;
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the Bylaw on the Appointment and Compensation Committee of the
Board of Directors;
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the Bylaw on the Audit Committee of the Board of
Directors; and
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the Code of Corporate Governance.
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These documents are available at www.mechel.com and
www.mechel.ru.
We also comply with the corporate governance requirements
applicable to Russian public companies listed on Russian stock
exchanges. Such requirements include: (1) the obligation to
have at least three independent directors; (2) the
establishment of an audit committee and a committee on human
resources and compensation; (3) the establishment of a
collegial executive management body; (4) the adoption of a
bylaw on insider trading; (5) the adoption of a bylaw
setting out the rules and policies on disclosure of information
about the issuer; and (6) implementation of internal
control procedures.
We also comply with applicable corporate governance requirements
of the NYSE The NYSE permits listed companies that are foreign
private issuers, such as Mechel, to follow their home
jurisdiction governance practice where it differs from the NYSE
requirements. In addition, we have voluntarily complied with
certain other requirements applicable to U.S. companies
under NYSE listing standard 303A. A summary description of NYSE
listing standard 303A showing our compliance therewith
and/or the
alternative corporate governance practices followed by us is
available at www.mechel.com. See also
Item 16G. Corporate Governance.
188
Employees
At December 31, 2008, we employed approximately
83,070 people as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
Company
|
|
Primary Location
|
|
Primary Function
|
|
Employees
|
|
|
% Unionized
|
|
|
Chelyabinsk Metallurgical Plant
|
|
Russia
|
|
Steel
|
|
|
17,004
|
|
|
|
76.3
|
%
|
Southern Kuzbass Coal Company and subsidiaries (Tomusinsk Open
Pit Mine, Tomusinsk Energo Management, Vzryvprom)
|
|
Russia
|
|
Coal
|
|
|
11,812
|
|
|
|
80.0
|
%
|
Izhstal
|
|
Russia
|
|
Steel
|
|
|
8,106
|
|
|
|
96.5
|
%
|
Beloretsk Metallurgical Plant
|
|
Russia
|
|
Steel
|
|
|
6,882
|
|
|
|
96.3
|
%
|
Yakutugol, Dzhebariki-Khaya Mine, Kangalassk Open Pit Mine
|
|
Russia
|
|
Coal
|
|
|
6,516
|
|
|
|
98.0
|
%
|
Southern Urals Nickel Plant
|
|
Russia
|
|
Nickel
|
|
|
4,195
|
|
|
|
42.7
|
%
|
Korshunov Mining Plant
|
|
Russia
|
|
Iron Ore
|
|
|
4,064
|
|
|
|
88.5
|
%
|
Urals Stampings Plant
|
|
Russia
|
|
Steel
|
|
|
3,783
|
|
|
|
73.2
|
%
|
Mechel Targoviste
|
|
Romania
|
|
Steel
|
|
|
3,151
|
|
|
|
83.3
|
%
|
Mechel Campia Turzii
|
|
Romania
|
|
Steel
|
|
|
2,597
|
|
|
|
87.3
|
%
|
Mechel-Coke
|
|
Russia
|
|
Coke
|
|
|
1,650
|
|
|
|
66.5
|
%
|
Mechel-Energo
|
|
Russia
|
|
Power
|
|
|
1,490
|
|
|
|
28.2
|
%
|
Moscow Coke and Gas Plant
|
|
Russia
|
|
Coke
|
|
|
1,313
|
|
|
|
72.4
|
%
|
Ductil Steel
|
|
Romania
|
|
Steel
|
|
|
1,186
|
|
|
|
82.9
|
%
|
Spetsremzavod
|
|
Russia
|
|
Melting facility repair
|
|
|
1,011
|
|
|
|
0
|
%
|
Mechel-Service
|
|
Russia
|
|
Sales and Distribution
|
|
|
802
|
|
|
|
0
|
%
|
Southern Kuzbass Power Plant
|
|
Russia
|
|
Power
|
|
|
706
|
|
|
|
62.0
|
%
|
Tikhvin Ferroalloy Plant
|
|
Russia
|
|
Ferroalloys
|
|
|
694
|
|
|
|
32.4
|
%
|
Kuzbass Power Sales Company
|
|
Russia
|
|
Power
|
|
|
659
|
|
|
|
75.9
|
%
|
Toplofikatsia Rousse
|
|
Bulgaria
|
|
Power
|
|
|
649
|
|
|
|
66.6
|
%
|
Bratsk Ferroalloy Plant
|
|
Russia
|
|
Ferroalloys
|
|
|
555
|
|
|
|
50.5
|
%
|
Zavod Ogneuporov
|
|
Russia
|
|
Refractory products
|
|
|
538
|
|
|
|
0
|
%
|
Port Posiet
|
|
Russia
|
|
Shipping
|
|
|
379
|
|
|
|
11.9
|
%
|
Vyartsilya Metal Products Plant
|
|
Russia
|
|
Steel
|
|
|
370
|
|
|
|
0
|
%
|
SC Mechel Reparatii Targoviste SRL
|
|
Romania
|
|
Steel
|
|
|
362
|
|
|
|
58.0
|
%
|
Metallurgshakhtspetsstroy
|
|
Russia
|
|
Capital construction
|
|
|
304
|
|
|
|
0
|
%
|
Mechel-Materials
|
|
Russia
|
|
Processing
|
|
|
301
|
|
|
|
0
|
%
|
Mechel Nemunas
|
|
Lithuania
|
|
Steel
|
|
|
299
|
|
|
|
43.5
|
%
|
Port Temryuk
|
|
Russia
|
|
Shipping
|
|
|
251
|
|
|
|
0
|
%
|
Mechel Management
|
|
Russia
|
|
Corporate
|
|
|
238
|
|
|
|
0
|
%
|
Mecheltrans
|
|
Russia
|
|
Railway transportation
|
|
|
195
|
|
|
|
0
|
%
|
Port Kambarka
|
|
Russia
|
|
Shipping
|
|
|
189
|
|
|
|
29.6
|
%
|
Metals Recycling
|
|
Russia
|
|
Scrap metal
|
|
|
186
|
|
|
|
0
|
%
|
Kaslinsky Architectural Art Casting Plant
|
|
Russia
|
|
Steel
|
|
|
178
|
|
|
|
0
|
%
|
Mechel
|
|
Russia
|
|
Corporate
|
|
|
134
|
|
|
|
0
|
%
|
Mechel Trading House
|
|
Russia
|
|
Sales and Distribution
|
|
|
102
|
|
|
|
0
|
%
|
Other
|
|
Russia, CIS,
Switzerland and
Liechtenstein
|
|
Coal, Steel, Sales and
Distribution
|
|
|
219
|
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
83,070
|
|
|
|
74.7
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
189
At December 31, 2007, we employed approximately
85,032 people as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
Company
|
|
Primary Location
|
|
Primary Function
|
|
Employees
|
|
|
% Unionized
|
|
|
Chelyabinsk Metallurgical Plant
|
|
Russia
|
|
Steel
|
|
|
20,252
|
|
|
|
65.0
|
%
|
Southern Kuzbass Coal Company
|
|
Russia
|
|
Coal
|
|
|
12,157
|
|
|
|
78.0
|
%
|
Izhstal
|
|
Russia
|
|
Steel
|
|
|
8,596
|
|
|
|
92.0
|
%
|
Yakutugol
|
|
Russia
|
|
Coal
|
|
|
8,532
|
|
|
|
99.0
|
%
|
Beloretsk Metallurgical Plant
|
|
Russia
|
|
Steel
|
|
|
7,529
|
|
|
|
91.0
|
%
|
Mechel Targoviste
|
|
Romania
|
|
Steel
|
|
|
4,036
|
|
|
|
88.0
|
%
|
Southern Urals Nickel Plant
|
|
Russia
|
|
Nickel
|
|
|
4,538
|
|
|
|
39.0
|
%
|
Korshunov Mining Plant
|
|
Russia
|
|
Iron Ore
|
|
|
4,180
|
|
|
|
90.0
|
%
|
Urals Stampings Plant
|
|
Russia
|
|
Steel
|
|
|
3,982
|
|
|
|
73.0
|
%
|
Mechel Campia Turzii
|
|
Romania
|
|
Steel
|
|
|
2,917
|
|
|
|
85.0
|
%
|
Mechel-Coke
|
|
Russia
|
|
Coke
|
|
|
1,721
|
|
|
|
64.0
|
%
|
Moscow Coke and Gas Plant
|
|
Russia
|
|
Coke
|
|
|
1,507
|
|
|
|
63.0
|
%
|
Kuzbass Power Sales Company
|
|
Russia
|
|
Power
|
|
|
555
|
|
|
|
90.0
|
%
|
Bratsk Ferroalloy Plant
|
|
Russia
|
|
Ferrosilicon
|
|
|
548
|
|
|
|
51.0
|
%
|
Southern Kuzbass Power Plant
|
|
Russia
|
|
Power
|
|
|
548
|
|
|
|
80.0
|
%
|
Mechel-Service
|
|
Russia
|
|
Sales and Distribution
|
|
|
501
|
|
|
|
0
|
%
|
Vyartsilya Metal Products Plant
|
|
Russia
|
|
Steel
|
|
|
394
|
|
|
|
0
|
%
|
Mechel Nemunas
|
|
Lithuania
|
|
Steel
|
|
|
330
|
|
|
|
39.0
|
%
|
Port Posiet
|
|
Russia
|
|
Shipping
|
|
|
321
|
|
|
|
14.0
|
%
|
Mechel Trading House
|
|
Russia
|
|
Sales and Distribution
|
|
|
219
|
|
|
|
0
|
%
|
Mechel Management
|
|
Russia
|
|
Corporate
|
|
|
217
|
|
|
|
0
|
%
|
Port Kambarka
|
|
Russia
|
|
Shipping
|
|
|
202
|
|
|
|
28.0
|
%
|
Kaslinsky Architectural Art Casting Plant
|
|
Russia
|
|
Steel
|
|
|
200
|
|
|
|
0
|
%
|
Metals Recycling
|
|
Russia
|
|
Scrap metal
|
|
|
189
|
|
|
|
0
|
%
|
Port Temryuk
|
|
Russia
|
|
Shipping
|
|
|
167
|
|
|
|
0
|
%
|
Mecheltrans
|
|
Russia
|
|
Railway transportation
|
|
|
157
|
|
|
|
0
|
%
|
Mechel-Energo
|
|
Russia
|
|
Power
|
|
|
147
|
|
|
|
0
|
%
|
Mechel
|
|
Russia
|
|
Corporate
|
|
|
113
|
|
|
|
0
|
%
|
Mechel Hardware
|
|
Russia
|
|
Sales and Distribution
|
|
|
48
|
|
|
|
0
|
%
|
Other
|
|
Russia, CIS,
Switzerland and
Liechtenstein
|
|
Coal, Steel, Sales
and Distribution
|
|
|
229
|
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
85,032
|
|
|
|
75.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
190
At December 31, 2006, we employed approximately
76,566 people as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
Company
|
|
Primary Location
|
|
Primary Function
|
|
Employees
|
|
|
% Unionized
|
|
|
Chelyabinsk Metallurgical Plant
|
|
Russia
|
|
Steel
|
|
|
20,528
|
|
|
|
68.0
|
%
|
Southern Kuzbass Coal Company
|
|
Russia
|
|
Coal
|
|
|
12,018
|
|
|
|
83.0
|
%
|
Izhstal
|
|
Russia
|
|
Steel
|
|
|
9,242
|
|
|
|
89.0
|
%
|
Beloretsk Metallurgical Plant
|
|
Russia
|
|
Steel
|
|
|
7,678
|
|
|
|
90.0
|
%
|
Mechel Campia Turzii
|
|
Romania
|
|
Steel
|
|
|
3,817
|
|
|
|
87.0
|
%
|
Mechel Targoviste
|
|
Romania
|
|
Steel
|
|
|
4,253
|
|
|
|
90.0
|
%
|
Southern Urals Nickel Plant
|
|
Russia
|
|
Nickel
|
|
|
4,293
|
|
|
|
40.0
|
%
|
Korshunov Mining Plant
|
|
Russia
|
|
Iron Ore
|
|
|
4,217
|
|
|
|
97.0
|
%
|
Urals Stampings Plant
|
|
Russia
|
|
Steel
|
|
|
2,905
|
|
|
|
81.0
|
%
|
Mechel-Coke
|
|
Russia
|
|
Coke
|
|
|
1,703
|
|
|
|
67.0
|
%
|
Moscow Coke and Gas Plant
|
|
Russia
|
|
Coke
|
|
|
1,542
|
|
|
|
81.0
|
%
|
Specialty Steel
|
|
Russia
|
|
Steel
|
|
|
1,313
|
|
|
|
91.0
|
%
|
Vyartsilya Metal Products Plant
|
|
Russia
|
|
Steel
|
|
|
400
|
|
|
|
0
|
%
|
Mechel Nemunas
|
|
Lithuania
|
|
Steel
|
|
|
354
|
|
|
|
0
|
%
|
Port Posiet
|
|
Russia
|
|
Shipping
|
|
|
331
|
|
|
|
15.0
|
%
|
Mechel Trading House
|
|
Russia
|
|
Sales and Distribution
|
|
|
283
|
|
|
|
0
|
%
|
Mechel-Service
|
|
Russia
|
|
Sales and Distribution
|
|
|
274
|
|
|
|
0
|
%
|
Port Kambarka
|
|
Russia
|
|
Shipping
|
|
|
218
|
|
|
|
0
|
%
|
Mecheltrans
|
|
Russia
|
|
Railway transportation
|
|
|
193
|
|
|
|
0
|
%
|
Metals Recycling
|
|
Russia
|
|
Scrap metal
|
|
|
155
|
|
|
|
0
|
%
|
Kaslinsky Architectural Art Casting Plant
|
|
Russia
|
|
Steel
|
|
|
139
|
|
|
|
0
|
%
|
Mechel
|
|
Russia
|
|
Corporate
|
|
|
115
|
|
|
|
0
|
%
|
Other
|
|
Russia, CIS,
Switzerland and
Liechtenstein
|
|
Coal, Steel, Sales
and Distribution
|
|
|
595
|
|
|
|
0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
76,566
|
|
|
|
69.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employees of Chelyabinsk Metallurgical Plant, Beloretsk
Metallurgical Plant, Southern Urals Nickel Plant, Korshunov
Mining Plant, Moscow Coke and Gas Plant, Mechel-Coke, Izhstal
and Bratsk Ferroalloy Plant are members of the Ore Mining and
Smelting Trade Union of Russia, employees of Urals Stampings
Plant are members of Russian Trade Union of Machinists, and
employees of Southern Kuzbass Coal Company and Yakutugol are
members of the Russian Independent Trade Union of Coal Industry
Workers and of the Russian Independent Trade Union of Miners.
Employees of Port Posiet are members of the Russian Independent
Stevedores Trade Union. Employees of Southern Kuzbass
Power Plant and Kuzbass Power Sales Company are members of the
All-Russian Power Industry Trade Union. Employees of Mechel
Targoviste are members of Free Independent Trade Union of Mechel
Targoviste and of the Metallurgists Trade Union of Mechel
Targoviste. Employees of Mechel Campia Turzii are members of
Free Trade Union of Mechel Campia Turzii and of Trade Union
Sigma. Employees of Ductil Steel are members of the Independent
Trade Union of Ductil Steel. Employees of Toplofikatsia Rousse
are members of PROMYANA, the Trade Union of Power Engineers in
Bulgaria.
We consider our relationship with our employees to be good.
Management
Share Bonus and Share Option Plans
We are considering establishing a long-term share bonus plan
and/or share
option plan for officers and key employees.
191
|
|
Item 7.
|
Major
Shareholders and Related Party Transactions
|
The following table sets forth information regarding our major
shareholders, which means shareholders that are the beneficial
owners of 5% or more of our common shares, as of May 31,
2009, based on the information available to us:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
% of
|
|
|
|
Number of
|
|
|
Common
|
|
Name of Beneficial Owner
|
|
Common Shares
|
|
|
Shares
|
|
|
Igor V.
Zyuzin(1)
|
|
|
277,903,025
|
|
|
|
66.76
|
%
|
Other(2)(3)(4)
|
|
|
138,367,720
|
|
|
|
33.24
|
%
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
416,270,745
|
|
|
|
100
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Mr. Zyuzin is our Chief Executive Officer and a member of
our Board of Directors. See Item 6. Directors, Senior
Management and Employees Directors and Executive
Officers. His business address is Krasnoarmeyskaya Street
1, Moscow 125993, Russian Federation. Further information
regarding Mr. Zyuzins shareholdings is available in
the Schedule 13D filed by Mr. Zyuzin with the SEC. |
|
(2) |
|
JPMorgan Chase & Co. reported on Schedule 13G
that it owns 23,588,347 common shares in the form of ADSs,
representing 5.7% of our total issued common shares. |
|
(3) |
|
According to Deutsche Bank Trust Company Americas, as of
May 31, 2009, 115,567,933 ADSs and 30,118,305 GDSs were
outstanding, representing 35.0% of our total issued common
shares. |
|
(4) |
|
We believe our directors and executive officers as a group,
other than Mr. Zyuzin, own less than 1% of our shares. |
None of our common shareholders have voting rights different
from any other holders of our common shares. Based on our share
register, we believe we are not directly or indirectly owned or
controlled by another corporation or government, and that there
are no arrangements the operation of which may result in a
change of control.
Related
Party Transactions
See note 10 to our consolidated financial statements in
Item 18. Financial Statements.
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Item 8.
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Financial
Information
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See Item 18. Financial Statements.
Litigation
Other than the legal proceedings described below, we are not
involved in any legal proceedings that we believe to be material.
New
Uregolsk license area
In 1994, Sibirginsk Open Pit Mine (currently a branch of
Southern Kuzbass Coal Company) received a subsoil license to
develop all reserves of the Uregolsky 1-2 area, while Sibirginsk
Open Pit Mines balance sheet accounts for the full amount
of the Uregolsky 1-2 area reserves (including the New Uregolsk
area reserves in accordance with the mining allotment); the
validity of the latter was confirmed by the decrees of state
authorities.
Due to what we believe was a technical error made when the
license was originally issued, there is an uncertainty as to
whether the Uregolsk license area includes a part of the mine
site with 37 million tonnes of coal deposits. Applicable
Russian regulations lack a procedure for correcting license
boundaries in the event of an error. Thus, the adjusted
boundaries of the mining lease turned out to be outside the area
covered by the subsoil license.
On May 19, 2008, a criminal case was initiated under
Article 255 of the Criminal Code of the Russian Federation
against an unspecified group of persons for violating subsoil
safety and use regulations on the New Uregolsk area of the
Uregolsk coal deposit. On September 15, 2008, the district
court ruled the order to
192
open a criminal case to be illegal. The prosecutor appealed this
decision, but the decision was upheld by the court of cassation.
On February 10, 2009, the investigative officer issued a
decision not to prosecute based on the results of the
investigation. The statute of limitation on such criminal
charges is two years.
On March 18, 2009, a criminal case was initiated against
the management of Sibirginsk Open Pit Mine alleging deliberate
illegal business practices involving violation of license
regulations and rules governing subsoil use, and conducting
mining operations outside the area of the New Uregolsk license
without a proper permit. On April 28, 2009 the Kemerovo
district court ruled the order to open a criminal case against
the management of Sibirginsk Open Pit Mine to be illegal. On
May 5, 2009, the prosecutor appealed this decision before
the court of cassation.
Under Russian law, the state is the owner of subsoil resources.
Generally, Russian law allows the state authorities to recover
damages for illegally mined minerals. The Russian state
authorities have not made any claims for damages for the
1.1 million tonnes of coal that Southern Kuzbass Coal
Company mined on the New Uregolsk area for the period from
January 1, 2006 to March 13, 2008, which we believe
was extracted in full compliance with the prevailing legislation
and with the prior consent and knowledge of the relevant
authorities. However, there are no assurances that the state
authorities will not claim for damages in connection with such
past mining operations.
Tax
In October 2008, Chelyabinsk Metallurgical Plant filed a claim
against the Russian tax authorities seeking the invalidation of
a tax assessment issued by the tax authorities for the
2005-2006
period in a total amount exceeding 3.6 billion rubles. On
March 27, 2009, the Moscow Arbitrazh Court invalidated the
tax authorities assessment in part, but recognized a tax
assessment in the remaining amount of 421.5 million rubles.
The decision has not yet come into force. Both sides appealed
the decision.
In March 2008, Mechel Trading House OOO filed a claim with the
Moscow Arbitrazh Court against the tax authorities seeking the
invalidation of a tax assessment in the amount of
454 million rubles relating to the
2005-2006
period. On June 19, 2008 the court of original jurisdiction
adjudicated in our favor. The court of appeal and court of
cassation supported the decision of the court of original
jurisdiction. The ruling of the court entered into full force.
The tax authorities may appeal to the Supreme Arbitrazh Court of
the Russian Federation with a claim to reconsider the rulings in
force; however we consider it unlikely that such an appeal will
be successful.
In July, 2007, Beloretsk Metallurgical Plant filed a claim
against the tax authorities seeking the invalidation of a tax
assessment in the total amount of 156.4 million rubles. On
November 7, 2007, the court made a decision in our favor to
reduce the assessment by 147.7 million rubles, while our
claim regarding the rest of the amount claimed was not
satisfied. The tax authorities appealed. The court of appeal on
January 10, 2008, and the court of cassation on
April 21, 2008, supported the decision of the court of
original jurisdiction. The court decision entered into force.
Beloretsk Metallurgical Plant OAO paid arrears of
8.7 million rubles under this decision.
In May 2007, Izhstal filed a claim against the tax authorities
seeking a reduction of 60.7 million rubles in a tax
assessment, including fines and penalties, issued by the tax
authorities for the period from January 1, 2003 to
April 30, 2006. On November 16, 2007, the court made a
decision in our favor and the tax authorities assessment
was ruled to be invalid. On January 24, 2008 the court of
appeal reduced the amount payable to 418,218 rubles. On
May 4, 2008 the court of cassation uphold the lower court
rulings. On September 4, 2008, the Supreme Arbitrazh Court
of the Russian Federation made a decision to decline review of
the court rulings. This decision is not subject to further
appeal.
In April 2007, Southern Urals Nickel Plant filed a claim against
the tax authorities seeking the invalidation of a tax assessment
issued by the tax authorities for the
2004-2005
period in the total amount of 70.9 million rubles,
including fines and penalties. As a result of a number of court
proceedings the assessment of Southern Urals Nickel Plants
tax arrears was reduced to 1.2 million rubles. The final
court decision was issued on January 21, 2009 and has
entered into force. This decision is not subject to further
appeal, as the tax authorities did not meet the procedural
deadline to appeal the decision before the Supreme Arbitrazh
Court.
In April 2009, we filed a claim against the tax authorities
seeking a refund of overpaid income tax in the amount of
20.2 million rubles.
193
In addition, we have identified possible tax liabilities arising
out of differing interpretations of tax laws and regulations in
the amount of up to approximately $26.0 million as of
December 31, 2008, which are not accrued in our
consolidated financial statements. See note 26(f) to our
consolidated financial statements in Item 18.
Financial Statements.
Antimonopoly
In the summer of 2008, in the course of a regulatory inquiry
into business practices on the Russian coking coal market, the
FAS initiated an antimonopoly investigation into the business of
our subsidiaries Mechel Trading House, Southern Kuzbass Coal
Company, Yakutugol and Mechel Trading on allegations of abuse of
their dominant position on the Russian market of coking coal
concentrate. As a result of the investigation, in August 2008
the FAS issued findings according to which these subsidiaries
were held to have violated Russian antimonopoly law by abusing
their dominant position on the Russian market for certain grades
of coking coal concentrate. The FAS issued a directive requiring
these subsidiaries to cease the violations and to change the
terms of supply of coking coal concentrate to customers in
Russia by: (1) refraining from establishing
monopolistically high or low prices; (2) providing, to the
extent possible, equal supply terms to all customers without
discrimination; (3) submitting to the FAS during the next
5 years economic justifications of each coking coal
concentrate price increase of more than 5% as compared to the
prices of previous quarter; (4) reducing sale prices by 15%
for the period from September 2008 until December 2008; and
(5) executing long-term supply contracts of at least three
years duration with effect from 2009. We fulfilled all
terms set forth in the FAS directive and intend to further
comply with them.
Furthermore, as a result of the antimonopoly investigation FAS
initiated administrative proceedings against Mechel Trading
House, Southern Kuzbass Coal Company and Yakutugol which
resulted in fines being imposed on these companies in the total
amount of 797.7 million rubles, which equals nearly 5% of
these subsidiaries total sales of coking coal concentrate
for 2007. The companies were granted a deferral of the payment
of the fines in accordance with the law. Currently all fines
have been paid in full.
In December 2008, the FAS initiated an investigation against
Yakutugol for alleged violations of the antimonopoly legislation
committed by way of abusing its dominant position on the market
of steam coal in the Russian Federation. During the course of
the investigation no violations were found on the part of
Yakutugol and the case was closed.
Environmental
and safety
In February 2008, the Department of Natural Resources and
Ecology of Kemerovo region filed a claim in the Kemerovo Region
Arbitrazh Court against Southern Kuzbass Coal Company seeking
the recovery of damages caused to water resources as a result of
noncompliance with water legislation in the total amount of
372.1 million rubles. On May 19, 2008, the court of
original jurisdiction rendered a decision to deny the claim and
Southern Kuzbass Coal Company was not held liable for any
damages. There was no appeal against the ruling and it entered
into full force.
During the period from March 2 to April 13, 2009, following
the results of comprehensive inspections of industrial safety
conditions at subsidiaries of Southern Kuzbass Coal Company,
Rostekhnadzor has identified a number of violations, including
the lack of expert examination of industrial safety of certain
facilities, failure to implement measures to address safety
violations identified in previous inspections, carrying on
operations deviating from the approved projects and plans, and
untimely updating of equipment. Rostekhnadzor imposed temporary
bans on operations of four of our facilities and submitted the
materials on all of the alleged administrative infractions to
the court. Following the results of consideration of the cases,
the court suspended the operations of one facility for
17 days. Currently, the operations of the facility in
question have resumed. Proceedings on the cases of
administrative infractions identified at Olezherassk Open Pit
Mine have been terminated due to the absence of the elements of
an administrative infraction. Most of the identified violations
have been eliminated, and the remaining prescribed measures are
being implemented in compliance with the time limits established
by Rostekhnadzor.
In March and April 2009, Rostekhnadzor also conducted
inspections at Southern Kuzbass Power Plant OAO. In the course
of the inspections, a number of violations were identified,
mainly of a technical nature and connected with excessive wear
of obsolete equipment and the companys failure to comply
with certain industrial safety
194
requirements, which resulted in destruction of boiler cladding
and excessive levels of gas and dust in the boiler department.
Rostekhnadzor has pointed out in its prescriptions of March 31
and April 6, 2009, that the identified violations have to
be eliminated by implementing a number of measures. We are
currently working to eliminate the identified violations and
implement the necessary prescribed measures and comply with the
established time limits. In addition, the cladding and thermal
insulation of the most problematic boilers have been repaired.
In relation to Southern Kuzbass Power Plant OAO, the claim of
the Novokuznetsk Environmental Prosecutors Office was also
sustained. The court has obliged us to restrict our discharge of
pollutants into the atmosphere to the maximum allowable level.
We have complied effective April 2009.
Commercial
litigation
On November 27, 2008, Mechel Trading House filed a claim in
the Chelyabinsk Region Arbitrazh Court to collect debt for
supplies to MMK in the amount of 962 million rubles, plus
interest in the amount of 39 million rubles. As MMK fully
paid the debt, the proceedings with respect to this part of the
debt were terminated. On February 27, 2009, the court ruled
to collect only the outstanding interest in the amount of
36 million rubles. On March 24, 2009, MMK appealed the
decision. On April 29, 2009 the court of appeal upheld the
decision and dismissed the appeal. The enforcement order was
submitted to the bailiff. On the same date, the decision of the
court of appeal entered into force. MMK did not appeal the
decision before the court of cassation. Mechel Trading House
commenced enforcement proceedings and on June 19, 2009, MMK
fully paid the outstanding interest.
On March 19, 2009, MMK filed a claim in court against
Mechel Trading House seeking invalidation of its long-term
coking coal concentrate supply contract with us on the grounds
that the contract was not approved by MMKs management
board. On June 11, 2009, the court rendered a decision to
deny the claim. MMK may appeal the court decision before
it enters into force, within one month from the date it was
issued by the court.
U.S.
securities litigation
On April 8, 2009 a person who held our ADSs during the
period October 2007-July 2008 sued us in the United States
District Court for the Southern District of New York, alleging
claims against us, our chief executive officer, our chief
financial officer and the chief executive officer of our
subsidiary Mechel Management (The case, Frederick v.
Mechel OAO, No. 09 Civ.3617, states claims under
Sections 10(b) and 20(a) of the U.S. Securities
Exchange Act of 1934.). The plaintiffs claims arise from
the FAS directive described above in
Antimonopoly, in which FAS claimed that
the our pricing of coking coal within the Russian Federation
violated Russian antimonopoly laws and that, in addition, we did
not pay all taxes that the Russian government now considers to
be owed. The plaintiff in the class action alleges that we and
our officers should have anticipated or did anticipate these
actions by the Russian authorities, and that the failure to
disclose these risks constituted U.S. securities fraud. The
plaintiff seeks certification of a class of all holders of our
securities between October 2007 and July 2008 and an unspecified
amount of damages. We have engaged counsel and we plan to
contest this lawsuit vigorously. The case is in its earliest
stages; as of this writing, a lead plaintiff has not yet been
selected pursuant to the provisions of the U.S. Private
Securities Litigation Reform Act. We express no opinion as to
the likely outcome of the case.
Dividend
Distribution Policy
As announced in March 2006, our dividend policy is to declare
and pay an annual dividend on our common shares equal to at
least 50% of our annual net income, as determined under
U.S. GAAP, subject to any applicable Russian legal
restrictions. See Item 10. Additional
Information Description of Capital Stock
Dividends.
The decision to pay dividends and the amount thereof must be
recommended by our Board of Directors and approved by our
shareholders. The amount of dividends, if any, approved by the
shareholders may not be higher than the amount proposed by the
Board of Directors. In particular, dividends may be declared and
paid only out of net profits calculated under Russian accounting
standards and as long as the following conditions have been met:
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our charter capital has been paid in full;
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the value of our net assets, calculated under Russian accounting
standards, is not less (and would not become less as a result of
the proposed dividend payment) than the sum of our charter
capital, our reserve fund and the difference between the
liquidation value and the par value of our issued and
outstanding preferred shares;
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we have repurchased all shares from shareholders having the
right to demand repurchase; and
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we are not, and would not become as the result of the proposed
dividend payment, insolvent.
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For a further description, please refer to Item 10.
Additional Information Description of Capital
Stock Dividends.
In accordance with applicable legislation, Mechel and its
subsidiaries can distribute all profits as dividends or transfer
them to reserves. Dividends may only be declared from
accumulated undistributed and unreserved earnings as shown in
the statutory financial statements of both Russian and foreign
subsidiaries of the group. Dividends are subject to a 9%
withholding tax in Russia for residents and 15% for
non-residents, which can be reduced or eliminated if paid to
foreign owners under certain applicable double tax treaties.
Additional dividend tax could be imposed on the transfer of
undistributed earnings of subsidiaries to Mechel (generally, tax
rate is assumed as 9%). Approximately $9.9 billion and
$6.8 billion were available for dividends by Mechel
subsidiaries as of December 31, 2008 and 2007,
respectively. Approximately $346.4 million of undistributed
retained earnings of the groups subsidiaries were
restricted for distribution in accordance with a covenant
provided in a loan agreement with BNP Paribas as of
December 31, 2008.
On June 30, 2008, Mechel declared a dividend of
10.98 billion rubles, which was paid in full as of
December 31, 2008, with the exception of payments to
shareholders who did not furnish their bank details. On
June 29, 2007, Mechel declared a dividend of
8.2 billion rubles, which was paid in July-September 2007.
On June 30, 2006, Mechel declared a dividend of
5.1 billion rubles for 2005, which was paid in
July-September 2006.
We anticipate that any dividends we may pay in the future on the
common shares represented by the ADSs will be declared and paid
to the depositary in rubles and will be converted into
U.S. dollars by the depositary and distributed to holders
of ADSs, net of the depositarys fees and expenses.
Accordingly, the value of dividends received by holders of ADSs
will be subject to fluctuations in the exchange rate between the
ruble and the U.S. dollar.
The formula for determination of dividends payable on our
preferred shares is fixed in our charter and is not covered by
our dividend policy. See Item 10. Additional
Information Description of Capital Stock
Dividends.
Significant
Changes
Other than as described in this document, no significant change
in our business has occurred since December 31, 2008.
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Item 9.
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The
Offer and Listing
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Our ADSs have been listed on the New York Stock Exchange under
the symbol MTL since October 2004. Our common shares
have been listed on the Russian Trading System (the
RTS), quotation list B, under the symbol
MTLR since June 2004. In October 2008 our common
shares were promoted to quotation list
A-2
on RTS. In December 2008, our common shares were admitted to
trading on the Moscow Interbank Currency Exchange
(MICEX) and included in quotation list
V. In March 2009, MICEX made a decision to change
our common shares listing category and our shares were
consequently promoted to quotation list
A-1,
which significantly boosted their liquidity. Since the liquidity
of our shares on MICEX is typically much higher than on RTS, in
the table below starting from January 2009 we use MICEX data
instead of RTS for previous periods (for Russian exchanges
conversion from rubles into U.S. dollars is made using the
Central Bank of Russia exchange rate at the date of lowest or
highest price) to give a better comparison and outlook of our
common shares market value.
196
The following table sets forth the high and low closing prices
per ADS and common share for (1) the most recent six
months, (2) the most recent nine quarters and (3) all
years following our initial public offering in 2004.
Effective May 19, 2008, we changed the ratio of our common
shares to ADSs from 3:1 to 1:1 by issuing two new ADSs for each
ADS of record as of May 16, 2008. The ADS prices below have
been recalculated to reflect the new
ADS-to-common
share ratio.
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ADSs
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Common Shares
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High
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Low
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High
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Low
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May 2009
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$
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11.01
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$
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6.21
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$
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9.03
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$
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6.25
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April 2009
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$
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6.68
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$
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4.50
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$
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6.52
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$
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4.30
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March 2009
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$
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4.99
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$
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3.21
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$
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4.80
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$
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3.45
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February 2009
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$
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5.73
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$
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3.24
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$
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5.23
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$
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2.88
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January 2009
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$
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4.67
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$
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2.57
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$
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4.35
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$
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2.29
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December 2008
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$
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5.80
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$
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3.73
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$
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4.90
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$
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4.10
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First Quarter 2009
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$
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5.73
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$
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2.57
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$
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5.23
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$
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2.29
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Fourth Quarter 2008
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$
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17.19
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$
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3.66
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$
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17.75
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$
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4.10
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Third Quarter 2008
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$
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48.72
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$
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16.92
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$
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39.00
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$
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15.75
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Second Quarter 2008
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$
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57.62
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$
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40.34
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$
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45.50
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$
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33.00
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First Quarter 2008
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$
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46.82
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$
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27.62
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$
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43.00
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$
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20.00
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Fourth Quarter 2007
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$
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34.63
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$
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17.73
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$
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25.71
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$
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17.97
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Third Quarter 2007
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$
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17.31
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$
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12.08
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$
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17.59
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$
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12.06
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Second Quarter 2007
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$
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12.99
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$
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10.66
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$
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12.98
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$
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10.88
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First Quarter 2007
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$
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11.27
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$
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7.91
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$
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11.30
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$
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8.30
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2008
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$
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57.62
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$
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3.66
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$
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45.00
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$
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4.10
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2007
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$
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34.63
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$
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7.91
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$
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25.71
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$
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8.30
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2006
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$
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10.32
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$
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6.34
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$
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10.20
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$
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6.25
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2005
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$
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12.17
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$
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7.02
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$
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11.20
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$
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7.75
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2004
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$
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7.48
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$
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5.26
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$
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17.00
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$
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0.36
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Item 10.
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Additional
Information
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Charter
and Certain Requirements of Russian Legislation
We describe below our registered common shares, the material
provisions of our charter in effect on the date of this document
and certain requirements of Russian legislation. In addition to
this description, we urge you to review our charter, which is
included as an exhibit to this document, to learn its complete
terms.
Our
Purpose
Article 4.1 of our charter provides that our primary
purpose is to earn profit, as well as to provide the
highest-quality
products and services for our customers.
Description
of Capital Stock
General
Pursuant to our charter, as amended, we have the right to issue
registered common shares, preferred shares and other securities
provided for by the legislation of the Russian Federation with
respect to securities. Our capital stock currently consists of
555,027,660 shares, including 416,270,745 common shares,
each with a nominal value of 10 rubles, and
138,756,915 preferred shares, each with a nominal value of
10 rubles, all of which are fully paid, issued and
outstanding. Under Russian legislation, charter capital refers
to the aggregate nominal value of the issued and outstanding
shares. We are authorized to issue an additional 81,698,341
common shares with a nominal value of 10 rubles each. None of
our capital stock is under option or agreed conditionally or
unconditionally to be put under option. The Joint-Stock
Companies Law requires us to dispose of any of our shares that
we acquire within one year of their acquisition or, failing
that, reduce our charter capital. We refer to such shares as
treasury shares for the
197
purposes hereof. Russian legislation does not allow for the
voting of such treasury shares. Any of our shares that are owned
by our subsidiaries are not considered treasury shares under
Russian law (i.e., they are considered outstanding
shares), and we are able to vote such shares and dispose of such
shares without any further corporate actions by our shareholders
or board of directors, provided that such disposals are not
major or interested party transactions.
Currently, we have fewer than 1,000 holders of voting shares,
which determines the applicability of certain provisions of the
Joint-Stock Companies Law, as described below. Deutsche Bank
Trust Company Americas is considered under Russian law to
be the sole holder of all of the shares underlying our ADSs and
GDSs.
On April 30, 2008, an extraordinary shareholders
meeting adopted amendments to our charter, which were registered
with the state unified register of legal entities, as required
for the amendments to become effective, on May 7, 2008.
Pursuant to our amended charter we are authorized to issue
138,756,915 preferred shares with a nominal value of RUR 10
each. The authorized preferred shares are not convertible into
bonds or other securities, including common shares, of Mechel.
A resolution of our board of directors dated May 14, 2008
approved an increase in our charter capital through the issuance
of 55,000,000 preferred shares with a nominal value of RUR 10
each. On September 19, 2008, our Board of Directors amended
its resolution to increase the number of preferred shares
authorized for issuance to 138,756,915 preferred shares with a
nominal value of RUR 10 each. The decision of issuance of
138,756,915 preferred shares was registered with the FFMS on
October 23, 2008. On April 2, 2009 we placed all
138,756,915 of the preferred shares authorized for issuance at
the placement price of RUR 10 per share. All the preferred
shares were taken up by our wholly-owned subsidiary Skyblock
Limited, which was the sole offeree. A report on the placement
of the preferred shares was registered with the FFMS on
April 14, 2009. We transferred 83,254,149 preferred shares
to the sellers of 100% of the shares and interest of
U.S. entities Bluestone Industries, Inc., Dynamic Energy,
Inc. and JCJ Coal Group, LLC and certain of its West Virginia
affiliates as part of the consideration in our acquisition of
the BCG companies.
Effective May 16, 2008, we changed the ratio of our ADSs to
common shares from 1:3 to 1:1. The ratio change was implemented
by the issuance of two additional ADSs for each ADS of record at
the market close on May 16, 2008.
Rights
attaching to common shares
Holders of our common shares have the right to vote at all
shareholder meetings. As required by the
Joint-Stock
Companies Law and our charter, all of our common shares have the
same nominal value and grant to their holders identical rights.
Each fully paid common share, except for treasury shares, gives
its holder the right to:
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freely transfer the shares without the consent of other
shareholders;
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receive dividends in accordance with our charter and current
legislation;
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participate in shareholders meetings and vote on all
matters of shareholders competence;
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transfer voting rights to its representative on the basis of a
power of attorney;
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elect and be elected to the governing and controlling bodies of
the company;
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if holding, alone or with other holders, 2% or more of the
voting stock, within 30 days after the end of our fiscal
year, make proposals to the agenda of the annual
shareholders meeting and nominate candidates to our board
of directors, review commission and counting commission;
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if holding, alone or with other holders, 10% or more of the
voting stock, demand that the board of directors call an
extraordinary shareholders meeting or an unscheduled audit
by our review commission or an independent auditor;
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demand, under the following circumstances, the repurchase by us
of all or some of the shares owned by it, as long as such holder
voted against or did not participate in the voting on the
decision approving the following:
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conclusion of a major transaction, as defined under Russian
law; and
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amendment of our charter or approval of a new version of our
charter that restricts the holders rights;
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upon liquidation, receive a proportionate amount of our property
after our obligations to our creditors are fulfilled;
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have access to certain company documents, receive copies for a
reasonable fee and, if holding alone or with other holders, 25%
or more of the voting stock, have free access to accounting
documents; and
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exercise other rights of a shareholder provided by our charter,
Russian legislation and decisions of shareholders meetings
approved in accordance with its competence.
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Rights
attaching to preferred shares
Pursuant to our charter, as amended, all of our preferred shares
have the same nominal value and grant to their holders identical
rights. Each fully paid preferred share gives its holder the
right to:
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freely transfer preferred shares without the consent of other
shareholders;
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receive dividends in accordance with our charter and current
legislation;
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upon liquidation, receive a portion of our liquidation value,
which is equal to a portion of our assets calculated pro rata to
the portion represented by one preferred share in our charter
capital;
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have access to certain company documents and receive copies for
a reasonable fee;
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transfer all or part of the rights attached to the preferred
shares to its representative on the basis of a power of
attorney; and
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participate in shareholders meetings and vote on the
following matters:
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our reorganization and liquidation;
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any amendment of our charter or approval of a new version of our
charter that restricts the preferred shareholders rights,
including amendments to the formula for calculation of dividends
and/or the
amount of the liquidation value attached to the shares; and
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participate in shareholders meetings and vote on all
matters on which common shareholders are entitled to vote if for
any reason the annual shareholders meeting did not adopt a
resolution to pay the full amount of dividends to which
preferred shareholders are entitled under our charter. The
holders of preferred shares enjoy this right effective from the
first shareholders meeting to be held after the relevant
annual shareholders meeting and until the date when
dividends on preferred shares are paid in full.
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Preemptive
rights
The Joint-Stock Companies Law and our charter provide existing
shareholders with a preemptive right to purchase shares or
securities convertible into shares in an amount proportionate to
their existing holding of shares of the same category as newly
issued shares. In addition, the Joint-Stock Companies Law
provides shareholders with a preemptive right to purchase shares
or securities convertible into shares during a closed
subscription if the shareholders voted against or did not
participate in the voting on the decision approving such
subscription. The preemptive right does not apply to placement
of shares or securities convertible into shares through a closed
subscription among existing shareholders only, provided that
such shareholders may each acquire a whole number of shares or
securities convertible into shares being placed in an amount
proportionate to their existing holdings. We must provide
shareholders with written notice of the proposed placement of
shares at least 45 days prior to the offering, during which
time shareholders may exercise their preemptive rights.
Dividends
The Joint-Stock Companies Law and our charter set forth the
procedure for determining the dividends that we distribute to
our shareholders. Shareholders may decide on whether or not to
pay the dividends upon results of a financial quarter, half a
year, nine months
and/or year.
Dividends are recommended to a shareholders meeting by
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the board of directors, and approved by the shareholders
meeting by a majority vote. A decision on quarterly dividends
must be taken within three months of the end of the respective
quarter; a decision on annual dividends must be taken at the
annual shareholders meeting. A decision on payment of
dividends for common shares can be taken only after the decision
on payment of dividends for preferred shares is taken. The
dividend approved at the shareholders meeting may not be
more than the amount recommended by the board of directors.
Dividends are distributed to holders of our shares as of the
record date for the shareholders meeting approving the
dividends. See General Meetings of
Shareholders Notice and participation.
Dividends are not paid on treasury shares.
The Joint-Stock Companies Law allows dividends to be declared
only out of net profits calculated under Russian accounting
standards and as long as the following conditions have been met:
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the charter capital of the company has been paid in full;
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the value of the companys net assets is not less (and
would not become less as a result of the proposed dividend
payment) than the sum of the companys charter capital, the
companys reserve fund and the difference between the
liquidation value and the par value of the issued and
outstanding preferred shares of the company;
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the company has repurchased all shares from shareholders having
the right to demand repurchase; and
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the company is not, and would not become, insolvent as the
result of the proposed dividend payment.
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Pursuant to our charter, as amended, we shall calculate the
dividends for preferred shares on the basis of our consolidated
financial statements prepared under accepted international
accounting standards which we apply for the relevant accounting
period, including IFRS and U.S. GAAP. The annual fixed
dividend for one preferred share amounts to 20% of our net
profit under our annual consolidated financial statements
prepared in accordance with the applicable international
accounting standards and audited by an independent auditor,
divided by 138,756,915.
For the purpose of calculating the amount of dividends for
preferred shares we convert our net profit under the applicable
international accounting standards into rubles using the
official exchange rate of the CBR as of the date the board of
directors decides to recommend the amount of dividends for the
preferred shares.
If the dividend to be paid for one common share exceeds the
dividend to be paid for one preferred share for the same year,
we must increase the dividend to be paid for one preferred share
up to the amount of dividend to be paid for one common share.
For this purpose, if the nominal value of our common shares has
changed (e.g., through a share split), the dividend to be paid
for one common share is calculated as if its nominal value has
not changed. If dividends for common shares are to be paid in
kind, the monetary value of such payment must be evaluated by an
independent appraiser.
Distributions
to shareholders on liquidation
Under Russian legislation, liquidation of a company results in
its termination without the transfer of rights and obligations
to other persons as legal successors. The Joint-Stock Companies
Law and our charter allows us to be liquidated:
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by a three-quarters majority vote of a shareholders
meeting; or
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by a court order.
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Following a decision to liquidate the company, the right to
manage our affairs would pass to the liquidation commission
which, in the case of voluntary liquidation, is appointed by a
shareholders meeting and, in an involuntary liquidation,
is appointed by the court. Creditors may file claims within a
period to be determined by the liquidation commission, but which
may not be less than two months from the date of publication of
notice of liquidation by the liquidation commission.
The Civil Code gives creditors the following order of priority
during liquidation:
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individuals owed compensation for injuries or deaths;
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payments related to disbursement of accrued vacation pay and
wages of persons currently or formerly employed under an
employment agreement and remuneration to owners of intellectual
property rights;
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federal and local governmental entities claiming taxes and
similar payments to the budgets and
non-budgetary
funds; and
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other creditors in accordance with Russian legislation.
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Claims of creditors in connection with obligations secured by a
pledge of the companys property (secured
claims) are satisfied out of the proceeds of sale of the
pledged property prior to claims of any other creditors except
for the creditors of the first and second priorities described
above, provided that claims of such creditors arose before the
pledge agreements in respect of the companys property were
made. To the extent that the proceeds of sale of the pledged
property are not sufficient to satisfy secured claims, the
latter are satisfied simultaneously with claims of the fourth
priority creditors as described above.
The Joint-Stock Companies Law and our charter provides for an
order of priority for distribution of assets of a company
remaining after settlement with creditors are completed among
the companys shareholders:
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payments to repurchase shares from shareholders having the right
to demand repurchase;
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payments of declared but unpaid dividends on preferred shares
and the liquidation value of the preferred shares determined by
the companys charter, as amended; and
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payments to holders of common and preferred shares with account
of the previously paid liquidation value of the preferred shares.
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Liability
of shareholders
The Civil Code and the Joint-Stock Companies Law generally
provide that shareholders in a Russian
joint-stock
company are not liable for the obligations of a joint-stock
company and bear only the risk of loss of their investment. This
may not be the case, however, when one entity is capable of
determining decisions made by another entity. The entity capable
of determining such decisions is called an effective
parent. The entity whose decisions are capable of being so
determined is called an effective subsidiary. The
effective parent bears joint and several responsibility for
transactions concluded by the effective subsidiary in carrying
out these decisions if:
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this decision-making capability is provided for in the charter
of the effective subsidiary or in a contract between such
persons; and
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the effective parent gives binding instructions to the effective
subsidiary based on the above-mentioned decision-making
capability.
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Thus, a shareholder of an effective parent is not itself liable
for the debts of the effective parents effective
subsidiary, unless that shareholder is itself an effective
parent of the effective parent. Accordingly, a shareholder will
not be personally liable for our debts or those of our effective
subsidiaries unless such shareholder controls our business and
the conditions set forth above are met.
In addition, an effective parent is secondarily liable for an
effective subsidiarys debts if an effective subsidiary
becomes insolvent or bankrupt resulting from the fault of an
effective parent only when the effective parent has used the
right to give binding instructions, knowing that the consequence
of carrying out this action would be insolvency of this
effective subsidiary. Shareholders of the effective subsidiary
may claim compensation for the effective subsidiarys
losses from the effective parent that caused the effective
subsidiary to take any action or fail to take any action knowing
that such action or failure to take action would result in
losses.
Russian law also provides for other cases in which shareholders
may be held liable to us.
Charter
capital increase
We may increase our charter capital by:
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issuing additional shares, or
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increasing the nominal value of already issued shares.
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A decision on any issuance of shares or securities convertible
into shares by closed subscription, or an issuance by open
subscription of common shares or securities convertible into
common shares constituting more than 25% of the number of issued
common shares, requires a three-quarters majority vote of a
shareholders meeting. A decision to increase the charter
capital by increasing the nominal value of issued shares
requires a majority vote of a shareholders meeting. In
addition, the issuance of shares above the number of authorized
and non-issued shares provided in our charter necessitates a
charter amendment, which requires a three-quarters majority vote
of a shareholders meeting.
The Joint-Stock Companies Law requires that the value of newly
issued shares be determined by the board of directors based on
their market value but not less than their nominal value, except
in limited circumstances where (1) existing shareholders
exercise a preemptive right to purchase shares at not less than
90% of the price paid by third parties, or (2) fees of up
to 10% are paid to intermediaries, in which case the fees paid
may be deducted from the price. The price may not be set at less
than the nominal value of the shares. The board of directors
shall value any in-kind contributions for new shares, based on
the appraisal report of an independent appraiser.
Russian securities regulations set out detailed procedures for
the issuance and registration of shares of a joint-stock
company. These procedures require:
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taking a decision on share placement and approving the
resolution on share issuance;
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prior registration of a share issuance with the FFMS;
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following the placement of the shares, registration and public
disclosure of the results of the placement of shares; and
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public disclosure of information relating to the share issuance.
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Capital
decrease; share buy-backs
The Joint-Stock Companies Law does not allow a company to reduce
its charter capital below the minimum charter capital required
by law, which is RUR 100,000 for an open joint-stock company.
The Joint-Stock Companies Law and our charter require that any
decision to reduce our charter capital, whether through a
repurchase and cancellation of shares or a reduction in the
nominal value of the shares, be made at a shareholders
meeting. Additionally, within 30 days of a decision to
reduce our charter capital, we must issue written notice to our
creditors and publish this decision. Our creditors would then
have the right to demand, within 30 days of publication or
sending by us of a notice, repayment of all amounts due to them,
as well as compensation for damages.
The Joint-Stock Companies Law allows our shareholders or our
board of directors to authorize the repurchase of our shares for
consideration valued at up to 10% of Mechels net assets.
The repurchased shares must be resold at a value not less than a
market value within one year of their repurchase or, failing
that, the shareholders must decide to cancel such shares and
decrease the charter capital. Repurchased shares do not bear
voting rights.
The Joint-Stock Companies Law allows us to repurchase our shares
only if:
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our charter capital is paid in full;
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we are not and would not become, insolvent as a result of the
repurchase;
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the value of our net assets is not less (and would not become
less, as a result of the proposed repurchase) than the sum of
our charter capital, the reserve fund and the difference between
the liquidation value and par value of our issued and
outstanding preferred shares;
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we have repurchased all shares from shareholders having the
right to demand repurchase of their shares in accordance with
Russian law, as described immediately below; and
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the charter capital has been decreased by acquiring a part of
the shares with the view to reduce their total number, provided
that following such decrease the charter capital has not become
lower than the minimum amount of the charter capital set forth
by the Joint-Stock Companies Law (which is equal to RUR 100,000).
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The Joint-Stock Companies Law and our charter provide that our
shareholders may demand repurchase of all or some of their
shares so long as the shareholder demanding repurchase voted
against or did not participate in the voting on the decision
approving any of the following actions:
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reorganization;
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conclusion of a major transaction, as defined under Russian
law; or
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amendment of our charter or approval of a restated version of
our charter in a manner which restricts shareholders
rights.
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We may spend up to 10% of our net assets calculated under
Russian accounting standards on the date of the adoption of the
decision which gives rise for a share redemption demanded by the
shareholders. If the value of shares in respect of which
shareholders have exercised their right to demand repurchase
exceeds 10% of our net assets, we will repurchase shares from
each such shareholder on a pro-rata basis.
Registration
and transfer of shares
Russian legislation requires that a joint-stock company maintain
a register of its shareholders. Ownership of our registered
common shares is evidenced solely by entries made in such
register. Any of our shareholders registered in a register may
obtain an extract from our register certifying the number of
shares that such shareholder holds. Since September 2,
2008, Registrar NIKoil OAO (Registrar NIKoil) has
been maintaining our shareholder register, replacing Regional
Independent Registrar Agency OAO.
The purchase, sale or other transfer of shares is accomplished
through the registration of the transfer in the shareholder
register, or the registration of the transfer with a depositary
if shares are held and recorded by a depositary. The registrar
or depositary may not require any documents in addition to those
required by Russian legislation in order to transfer shares in
the register. Refusal to register the shares in the name of the
transferee or, upon request of the beneficial holder, in the
name of a nominee holder, is not allowed except in certain
instances provided for by Russian legislation, and may be
challenged in court.
Reserve
fund
Russian legislation requires that each joint-stock company
establish a reserve fund to be used only to cover the
companys losses, redeem the companys bonds and
repurchase the companys shares in cases when other funds
are not available. Our charter provides for a reserve fund of 5%
of our charter capital, funded through mandatory annual
transfers of at least 5% of our statutory net profits until the
reserve fund has reached the 5% requirement.
Disclosure
of Information
Russian securities regulations require us to make the following
periodic public disclosures and filings:
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filing quarterly reports with the FFMS, MICEX and RTS containing
information about us, our shareholders, registrar and
depositary, the structure of our management bodies, the members
of the Board of Directors, management board and review
commission, our branches and representative offices, our
subsidiaries and affiliates, our shares, bank accounts and
auditors, important developments during the reporting quarter,
quarterly accounting reports prepared in accordance with Russian
accounting standards, and other information about our financial
and business activity;
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disclosure of the aforementioned quarterly reports on our
website at www.mechel.ru;
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filing with the FFMS, MICEX and RTS and publishing any
information concerning material facts and changes in our
financial and business activity, including our reorganization,
certain changes in the amount of our assets, decisions on share
issuances, certain changes in ownership and shareholding as well
as shareholder and management bodies resolutions;
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disclosure of the aforementioned information concerning material
facts in the newswire of authorized information agencies and on
our website at www.mechel.ru;
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disclosing information on various stages of securities
placement, issuance and registration through publication of
certain data as required by the securities regulations by means
of publishing it in the newswire of authorized information
agencies and on our website at www.mechel.ru, as well as
by filing it with RTS and MICEX;
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disclosing our charter and internal corporate governance
documents on our website and filing them with MICEX and RTS;
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disclosing our annual report and annual financial statements
prepared in accordance with Russian accounting standards on our
website and filing them with MICEX and RTS;
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filing with the FFMS, MICEX and RTS on a quarterly basis a list
of our affiliated companies and individuals and disclosing such
list and its amendments on our website at
www.mechel.ru; and
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other information as required by applicable Russian securities
legislation and the rules of MICEX and RTS.
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General
Meetings of Shareholders
Procedure
The powers of a shareholders meeting are set forth in the
Joint-Stock Companies Law and in our charter. A
shareholders meeting may not decide issues that are not
included in the list of its competence by the Joint-Stock
Companies Law and our charter. Among the issues which the
shareholders have the exclusive power to decide are:
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charter amendments;
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reorganization or liquidation;
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election and early removal of the members of the board of
directors;
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determination of the number, nominal value and type of
authorized shares and rights granted by such shares;
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changes in the companys charter capital;
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appointment and early removal of the members of our review
commission and counting commission;
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approval of our external auditor;
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approval of certain interested party transactions (the value of
which is 2% or more of the balance sheet value of the
companys assets) and major transactions (the value of
which is more than 50% of the balance sheet value of the
companys assets);
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distribution of profits and losses, including approval of
dividends;
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decision on our participation in commercial or industrial groups
or other associations of commercial entities;
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redemption by the company of issued shares in cases provided for
by the Joint-Stock Companies Law;
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approval of certain internal documents regulating the activity
of our governing bodies; and
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other issues, as provided by the Joint-Stock Companies Law and
our charter.
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Voting at a shareholders meeting is generally carried out
on the principle of one vote per voting share, with the
exception of the election of the board of directors, which is
done through cumulative voting. Decisions are generally passed
by a majority vote of the voting stock present at a
shareholders meeting. However, Russian law requires a
three-quarters majority vote of the voting stock present at a
shareholders meeting to approve the following:
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charter amendments;
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reorganization or liquidation;
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major transactions involving assets in excess of 50% of the
balance sheet value of the companys assets;
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determination of the number, nominal value and category (type)
of authorized shares and the rights granted by such shares;
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repurchase by the company of its issued shares;
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any issuance of shares or securities convertible into common
shares by closed subscription;
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issuance by open subscription of common shares or securities
convertible into common shares, in each case, constituting 25%
or more of the number of issued and outstanding common
shares; and
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a decrease of charter capital by means of a change in the
nominal value of shares.
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The quorum requirement for our shareholders meeting is met if
shareholders (or their representatives) accounting for more than
50% of the issued voting shares are present. If the over 50%
quorum requirement is not met, another shareholders
meeting with the same agenda may (and, in the case of an annual
meeting, must) be scheduled and the quorum requirement is
satisfied if shareholders (or their representatives) accounting
for at least 30% of the issued voting shares are present at that
meeting.
The annual shareholders meeting must be convened by the
board of directors between March 1 and June 30 of each year, and
the agenda must include the following items:
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election of the members of the board of directors and review
commission;
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approval of the annual report and annual financial statements,
including the balance sheet and profit and loss statement;
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approval of distribution of profits, including approval of
annual dividends and losses, if any; and
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appointment of an independent auditor.
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A shareholder or group of shareholders owning in the aggregate
at least 2% of the outstanding voting shares may introduce
proposals for the agenda of the annual shareholders
meeting and may nominate candidates to the board of directors,
general director, the review commission and counting commission.
Any agenda proposals or nominations must be provided to the
company no later than 30 days after the preceding financial
year ends.
Extraordinary shareholders meetings may be called either
by the board of directors on its own initiative, or at the
request of the review commission, the independent auditor of the
statutory accounts or a shareholder or group of shareholders
owning in the aggregate at least 10% of the issued voting shares
as of the date of the request.
A general meeting of shareholders may be held in a form of a
meeting or by absentee ballot. The form of a meeting
contemplates the adoption of resolutions by the
shareholders meeting through the attendance of the
shareholders or their authorized representatives for the purpose
of discussing and voting on issues of the agenda, provided that
if a ballot is mailed to shareholders for participation at a
meeting convened in such form, the shareholders may complete and
mail the ballot back to the company without personally attending
the meeting. A shareholders meeting by absentee ballot
contemplates the determination of shareholders opinions on
issues on the agenda by means of a written poll.
The following issues cannot be decided by a shareholders
meeting by absentee ballot:
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election of directors;
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election of the review commission;
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approval of a companys independent auditor for statutory
accounts; and
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approval of the annual report and annual financial statements,
including balance sheet, profit and loss statement and any
distribution of profits and losses, including approval of annual
dividends, if any.
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Notice
and participation
All shareholders entitled to participate in a shareholders
meeting must be notified of the meeting, whether the meeting is
to be held in direct form or by absentee ballot, no less than
30 days prior to the date of the meeting, and such
notification shall specify the agenda for the meeting or if the
companys charter determines it by publishing a notice of
the meeting in a printed publication. However, if it is an
extraordinary shareholders meeting to elect the board of
directors or it is a general shareholders meeting to elect
the board of directors of reorganized company,
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shareholders must be notified (printed publication) at least
70 days prior to the date of the meeting. Under our
charter, we may either provide notice by mail to our
shareholders or publish a notice in Rossiyskaya Gazeta,
an official newspaper founded by the Russian government. Only
those items that were set out in the agenda may be voted upon at
a shareholders meeting.
The list of shareholders entitled to participate in a
shareholders meeting is compiled on the basis of data in
our shareholder register on the date established by the board of
directors, which date may neither be earlier than the date of
adoption of the board resolution to hold a shareholders
meeting nor more than 50 days before the date of the
meeting (or, in the case of an extraordinary shareholders
meeting to elect the board of directors, not more than
85 days before the date of the meeting).
The right to participate in a shareholders meeting may be
exercised by a shareholder as follows:
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by personally participating in the discussion of agenda items
and voting thereon;
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by sending an authorized representative to participate in the
discussion of agenda items and to vote thereon;
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by absentee ballot; or
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by delegating the right to fill out the absentee ballot to an
authorized representative.
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Board of
Directors
The Joint-Stock Companies Law and our charter provide that our
entire board of directors is up for election at each annual
shareholders meeting and that our board of directors is
elected through cumulative voting. Under cumulative voting, each
shareholder has a number of votes equal to the number of voting
shares held by such shareholder multiplied by the number of
persons to be elected to our board of directors, and the
shareholder may give all such votes to one candidate or spread
them between two or more candidates or give them to none of
candidates. Before the expiration of their term, the members of
the board of directors may be removed as a group at any time
without cause by a majority vote of the voting shares at a
shareholders meeting.
The Joint-Stock Companies Law requires at least a five-member
board of directors for all joint-stock companies, at least a
seven-member board of directors for a joint-stock company with
more than 1,000 holders of voting shares, and at least a
nine-member board of directors for a joint-stock company with
more than 10,000 holders of voting shares. Only natural persons
(as opposed to legal entities) are entitled to sit on the board.
Members of the board of directors are not required to be
shareholders of the company. Members of the management board are
not permitted to constitute more than 25% of the members of the
board of directors. The actual number of directors is determined
by the companys charter or decision of the
shareholders meeting. Our charter provides that our board
of directors shall consist of nine members, and the majority of
our directors shall be independent.
The Joint-Stock Companies Law generally prohibits the board of
directors from acting on issues that fall within the exclusive
competence of the shareholders meeting. Our board of
directors has the power to direct the general management of the
company, and to decide the following issues:
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determination of our business priorities;
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convening annual and extraordinary shareholders meetings,
except in certain circumstances specified in the Joint-Stock
Companies Law;
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approval of the agenda of the shareholders meeting and
determination of the record date for shareholders entitled to
participate in a shareholders meeting;
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placement of our bonds and other securities, except in certain
circumstances specified in the Joint-Stock Companies Law and our
charter;
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determination of the price of our property and of our securities
to be placed or repurchased, as provided for by the Joint-Stock
Companies Law;
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repurchase of our shares, bonds and other securities in certain
cases provided for by the Joint-Stock Companies Law;
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appointment of the general director and members of the
management board, and early termination of their powers and the
establishment of their compensation;
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recommendation on the amount of a dividend and the payment
procedure thereof;
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recommendation on the amount of remuneration and compensation to
be paid to the members of our review commission and on the fees
payable for the services of an independent auditor;
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the use of our reserve fund and other funds;
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the creation and liquidation of branches and representative
offices;
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approval of internal documents, except for those documents whose
approval falls within the competence of the companys
shareholders or general director or the management board;
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approval of major and interested party transactions in the cases
provided for by the Joint-Stock Companies Law;
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increasing our charter capital by issuing additional shares
within the limits of the authorized charter capital, except in
certain circumstance specified in our charter;
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approval of decisions on share issuances and of the prospectus
relating to such share issuances, as well as of reports on the
results of such share issuances;
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approval of our share registrar; and
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other issues, as provided for by the Joint-Stock Companies Law
and our charter.
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Our charter generally requires a majority vote of the directors
present for an action to pass, with the exception of actions for
which Russian legislation requires a unanimous vote or a
majority vote of the disinterested and independent directors, as
described herein. A board meeting is considered duly assembled
and legally competent to act when at least five directors,
including at least one independent director, are present. In
addition, our charter requires the presence of at least three
quarters of the total number of directors, including at least
one third of the total number of independent directors, for
board meetings convened to make decisions on certain matters
specified in our charter.
Management
Board
In August 2007 at an extraordinary shareholders meeting
and a meeting of the board of directors, the shareholders agreed
to approve the Bylaw on the collegial executive body
(Management Board). The management board created by this
bylaw engages in discussions regarding important corporate
issues and makes recommendations to our board of directors. The
management board is regulated under our charter and the relevant
bylaws. The management boards size is defined by the board
of directors, and it is comprised of senior management and
members of the board of directors, with each member of the
management board elected by the board of directors. The
management board has quorum if at least half of all its elected
members participate in the meeting.
The management board decides on the following issues, among
others:
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developing and submitting to the board of directors plans and
drafts regarding the development strategy of our businesses;
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reporting to the board of directors on realization of investment
projects in the amount of more than $30 million;
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developing and introducing to the board of directors investment
projects in the amount of more than $50 million;
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submitting to the board of directors offers on shares placement
and acquisitions;
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approving annual investment programs;
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approving transactions related to capital assets in the amount
from 10% to 25% of the balance sheet assets of the company;
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making decisions regarding the exercise of our rights as
shareholder of other entities;
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developing and establishing methods of compensation and monetary
motivation for our employees; and
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other issues related to our
day-to-day
business referred to the management board by its chairman, the
board of directors or by a shareholder holding not less than 20%
of our voting shares.
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General
Director
The general director (also referred to in this document as our
Chief Executive Officer) is our sole executive body and manages
our current operations and organizes the implementation of
resolutions of our shareholders meeting and the board of
directors. The general director acts on our behalf without a
power of attorney and has the following rights and
responsibilities:
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performing the routine management of our operations;
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exercising the right of first signature on financial documents;
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managing our property to provide for our current operations
within the limits established by our charter and prevailing
Russian legislation;
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representing our interests both in Russia and abroad;
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approving staff, executing labor contracts with our employees
and rewarding and disciplining employees;
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entering into transactions on our behalf;
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issuing powers of attorney on our behalf;
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opening and closing our bank accounts;
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organizing our accounting and reporting process;
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issuing orders and instructions binding on all our employees;
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organizing the implementation of resolutions of our
shareholders meeting and our board of directors; and
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performing other functions necessary to achieve our aims and to
provide for our normal operations, in compliance with prevailing
legislation and our charter, except for the functions laid upon
our other management bodies by the Joint-Stock Companies Law and
our charter.
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The general director is appointed by the board of directors for
a period of one year. The term of office runs from the time of
his election or re-election until such time as a new general
director is elected or re-elected by the board of directors one
year later. The general director may be re-elected an unlimited
number of times. If, for any reason, a new general director is
not elected (e.g., no candidate is nominated within the periods
and in the manner provided by our charter, all candidates
withdraw their candidacies, no candidate receives the required
number of votes, elections are not held due to a lack of quorum
of the board of directors or for other reasons), the authority
of the current general director shall be extended until such
time as a new individual executive body is elected or re-elected.
The general director may on his own initiative renounce his
powers at any time by written notice to the board of directors.
The authority of the general director may be terminated before
the expiration of his term of office by a resolution of the
board of directors on the following grounds:
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failure to comply with the requirements of our charter,
resolutions of the shareholders meeting or the board of
directors or our internal documents;
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in the cases stipulated by the employment agreement with the
general director; and
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in other events provided by current legislation.
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Upon resolution of the shareholders meeting, the authority
of the sole executive body may be vested in a commercial
organization (a managing organization) or an
individual entrepreneur (a manager) on a contractual
basis. Under the Civil Code, if the authority of a
companys sole executive body has been vested in a managing
organization or a manager, the company exercises its legal
rights and assumes its legal obligations through such managing
organization or manager. A resolution to transfer the authority
of a companys sole executive body to a managing
organization or a manager shall be passed by the general meeting
of shareholders only upon recommendation of the board of
directors of the company.
Our general director is required under Russian law to disclose
information on his holdings of our securities and on sales
and/or
purchases of our securities.
Role of
the Review Commission
The review commission exercises control over our financial and
business operations.
The review commission is elected by the shareholders
meeting for a period of one year and consists of three persons.
Shares owned by members of our board of directors or persons
holding positions in our management bodies cannot participate in
the voting, when members of the review commission are elected.
The term of office of the review commission runs from the moment
it is elected by the shareholders to the moment it is elected or
re-elected by the next annual shareholders meeting. The
authority of individual members or the whole review commission
may be terminated before the expiration of the term of office
thereof by a resolution of the shareholders meeting on the
grounds and in compliance with the procedure stipulated by our
internal documents. If the number of members of the review
commission falls to less than half of the required membership
thereof, the board of directors must convene an extraordinary
shareholders meeting to elect a new review commission. The
remaining members of the review commission continue to perform
their functions until a new review commission is elected.
Both a shareholder and any person proposed by a shareholder may
become a member of the review commission. Members of the review
commission cannot simultaneously be members of the board of
directors, be members of the liquidation commission, be the
general director or be members of the management board.
The review commission elects its chairman and secretary from
within its members.
Upon a request from the review commission, the general director
and members of the board of directors, the management board and
the liquidation commission must undertake to make available
documents pertaining to our financial and business operations.
The review commission is entitled to request that an
extraordinary shareholders meeting be convened in
accordance with the procedure provided by our charter.
On the basis of the results of its examination of our financial
and business operations, the review commission prepares
opinions, which contain the following:
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confirmation of the reliability of the data contained in our
reports and other financial documents; and
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information on any identified cases of violations of accounting
and reporting procedures stipulated by Russian legislation and
violations of Russian legislation identified in financial and
business operations.
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The board of directors determines remuneration and compensation
of expenses to the members of the review commission.
Interested
Party Transactions
Under the Joint-Stock Companies Law, certain transactions
defined as interested party transactions require
approval by disinterested directors or shareholders of the
company. Interested party transactions include
transactions involving a member of the board of directors or
member of any executive body of the company, any person that
owns, together with any affiliates, at least 20% of a
companys issued voting stock or any person
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who is able to direct the actions of the company, if that
person,
and/or that
persons spouse, parents, children, adoptive parents or
children, brothers or sisters or affiliates, is/are:
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a party to, or beneficiary of, a transaction with the company,
whether directly or as a representative or intermediary;
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the owner (the various or in the aggregate) of at least 20% of
the issued voting shares of a legal entity that is a party to,
or beneficiary of, a transaction with the company, whether
directly or as a representative or intermediary; or
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a member of the board of directors or a member of any management
body of a company that is a party to,or beneficiary of, a
transaction with the company, whether directly or as a
representative or intermediary, or a member of any management
body of a management organization of such a company.
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The Joint-Stock Companies Law requires that an interested party
transaction by a company with more than 1,000 shareholders
be approved by a majority vote of the independent directors of
the company who are not interested in the transaction. An
independent director is a person who is not, and
within the year preceding the decision was not, the general
director, a member of any executive body or an affiliate of the
company and whose sole nexus to the company is in the capacity
of a member of the board of directors. Additionally, such
persons spouse, parents, children, adoptive parents or
children, brothers or sisters may not occupy positions in the
executive bodies of the company or be its general director. For
companies with 1,000 or fewer shareholders, an interested party
transaction must be approved by a majority vote of the directors
who are not interested in the transaction if the number of these
directors is sufficient to constitute a quorum.
Approval by a majority of shareholders who are not interested in
the transaction is required if:
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the value of such transaction or a number of interrelated
transactions is 2% or more of the balance sheet value of the
companys assets determined under Russian accounting
standards;
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the transaction or a number of interrelated transactions
involves the issuance, by subscription, of common shares or
securities convertible into common shares, or secondary market
sale of such securities, in an amount exceeding 2% of the
companys issued common shares and common shares into which
issued convertible securities may be converted;
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the number of directors who are not interested in the
transaction is not sufficient to constitute a quorum; or
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all the members of the board of directors of the company are
interested parties, or none of them is an independent director.
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Approval by a majority of shareholders who are not interested in
the transaction may not be required for an interested party
transaction if such transaction is substantially similar to
transactions concluded by the company and the interested party
in the ordinary course of business before such party became an
interested party with respect to the transaction.
The approval of interested party transactions is not required in
the following instances:
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the company has only one shareholder that simultaneously
performs the functions of the executive body of the company;
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all shareholders of the company are deemed interested in such
transactions;
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the transactions arise from the shareholders executing their
preemptive rights to purchase newly issued shares of the company;
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the transactions arise from the repurchase, whether mandatory or
not, by the company of the issued shares; or
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the company is merging with or into another company, when the
latter owns more than three-fourths of the voting capital stock
of the company; and
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the company is required by federal legislation to enter into the
transaction, and settlements under such transaction are made
pursuant to fixed rate schedules and prices established by
appropriate state authorities.
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For information on certain risks relating to interested party
transactions see Item 3. Key Information
Risk Factors Risks Relating to Our Business and
Industry In the event that the minority shareholders
of our subsidiaries were to successfully challenge past
interested party transactions or do not approve interested party
transactions in the future, we could be limited in our
operational flexibility.
Major
Transactions
The Joint-Stock Companies Law defines a major
transaction as a transaction, or a number of related
transactions, involving the acquisition or disposal, or a
possibility of disposal (whether directly or indirectly), of
property having a value of 25% or more of the balance sheet
value of the assets of a company as determined under Russian
accounting standards as of the latest reporting date preceding
the transaction, with the exception of transactions completed in
the ordinary course of business or transactions involving the
placement of common shares or securities convertible into common
shares by means of subscription (disposal). Major transactions
involving assets ranging from 25% to 50% of the balance sheet
value of the assets of a company require unanimous approval by
all members of the board of directors or, failing to receive
such approval, a simple majority vote of the voting stock a
shareholders meeting. Major transactions involving assets
in excess of 50% of the balance sheet value of the assets of a
company require a three-quarters majority vote of the voting
stock held by shareholders present at the general
shareholders meeting.
For information on our controlling shareholders potential
ability to approve major transactions see Item 3. Key
Information Risk Factors Risks Relating
to Our Business and Industry Our controlling
shareholder has the ability to take actions that may conflict
with the interests of the holders of our Shares.
Change in
Control
Anti-takeover
protection
Russian legislation requires the following:
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A person intending to acquire more than 30% of an open
joint-stock companys common shares and voting preferred
shares (including, for such purposes, shares already owned by
such person and its affiliates), will be entitled to make a
public tender offer to other holders of shares of the same class.
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A person that has acquired more than 30% of an open joint-stock
companys common shares and voting preferred shares
(including, for such purposes, shares already owned by such
person and its affiliates, but excluding shares that were
acquired pursuant to previous voluntary or mandatory offers,
provided, however, that such previous voluntary offer was made
in compliance with certain requirements of the Joint-Stock
Companies Law applicable to mandatory offers) will generally be
required to make, within 35 days of acquiring such shares,
a public tender offer for other shares of the same class and for
securities convertible into such shares, at a price which is not
less than the price determined based on a weighted market price
of the shares for the previous six months, or at a price not
less than the market price, which must be determined by an
independent appraiser if the shares have an insufficient or
nonexistent trading history. From the moment of acquisition of
more than 30% of the shares until the moment of sending of an
offer to the company, the person making the offer and its
affiliates will be able to vote only 30% of the shares of the
company (regardless of the size of their actual holdings). These
rules are also applied (or reapplied) to acquisitions resulting
in a person or a group of persons owning more than 50% and 75%
of a companys outstanding common shares and voting
preferred shares.
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A person that as a result of such a voluntary or mandatory offer
becomes (individually or with its affiliates) the owner of more
than 95% of the companys common shares and voting
preferred shares, must buy out the remaining shares of the
company as well as other securities convertible into such shares
upon request of the holders of such shares or other securities,
and may require such holders to sell such shares and other
securities, at a price based on the prices of the preceding
acquisition by the offeror. The offeror is entitled to require
the holders of the remaining shares of the company, as well as
other securities convertible into such shares, to sell such
shares and other securities, provided that the offeror acquired
not less than 10% of the
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total number of shares of the company as a result of acceptance
by other shareholders of the voluntary or mandatory tender offer
as described above.
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An offer of the kind described in either of the preceding three
paragraphs must be accompanied by a bank guarantee of payment.
If securities are listed on a stock exchange, prior notice of
the offer must be filed with the FFMS; otherwise, notice must be
filed with the FFMS no later than the date of the offer. The
FFMS may order amendments to the terms of the offer (including
price) in order to bring them into compliance with the rules.
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Once such an offer has been made, competing offers for the same
securities can be made by third parties and, in certain
circumstances, acceptance of the initial offer may be withdrawn
by the security holders who choose to accept such competing
offer. From the making of such an offer until 20 days after
its expiry (which period may in certain cases exceed
100 days) the companys shareholders meeting
will have the sole power to make decisions on charter capital
increase, issuance of securities convertible into shares,
including options of an open joint-stock company, approval of
certain transactions or a number of related transactions,
involving the acquisition or disposal, or a possibility of
disposal (whether directly or indirectly), of property having a
value of 10% or more of the balance sheet value of the assets of
a company as determined under Russian accounting standards as of
the latest reporting date preceding the transaction, with the
exception of transactions completed in the ordinary course of
business, and on certain other significant matters.
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The above rule may be supplemented through rulemaking by the
FFMS, which may result in a wider, narrower or more specific
interpretation of these rules by the government and judicial
authorities, as well as by market participants.
Approval
of the Russian Federal Antimonopoly Service
Pursuant to the Competition Law, acquisitions of voting shares
of a joint-stock company, involving companies with a combined
value of assets or annual revenues, exceeding a certain
threshold under Russian accounting standards, or companies
registered as having more than a 35% share of a certain
commodity market, and which would result in a shareholder (or a
group of shareholders defined under Russian law) holding more
than 25%, 50% or 75% of the voting capital stock of such
company, or in a transfer between such companies of assets or
rights to assets, the value of which exceeds a certain amount,
or obtaining rights to determine the conditions of business
activity of an entity or to exercise the authorities of its
executive body must be approved in advance by the FAS. Such
transactions executed between members of a group of companies
may require only a subsequent notification to the FAS if prior
notification about the members of the group of companies has
been filed with the FAS and the information contained in this
notification is still accurate as of the date of the relevant
transaction and had not been changed within 30 days from
the date of groups disclosure and prior to the date of the
transactions settlement.
Notification
of foreign ownership
Foreign individuals and foreign companies that acquire shares in
a Russian joint- stock company, regardless of whether they are
registered with the Russian tax authorities, may need to notify
the Russian tax authorities within one month following such
acquisition. However, the procedure for notifying the Russian
tax authorities by foreign individuals or companies that are not
registered with such tax authorities at the time of their share
acquisitions remains unclear.
Furthermore, under the recently adopted Strategic Industries
Law, any foreign investor or group of companies is required to
notify Russian authorities on its acquisition of 5% or more of
the charter capital of a Strategic Company. Additionally, any
foreign investor or group of companies which already holds 5% or
more of the charter capital of a Strategic Company is required
to submit a notification to the appropriate Russian authorities
on such holding within 180 days after the Strategic
Industries Law came into force, i.e., before
November 5, 2008.
The Resolution of the Government of the Russian Federation
No. 795 on October 27, 2008, approved the Regulations
for provision by a foreign investor or a group of persons,
including a foreign investor, of the information on transactions
with shares (interests) in charter capitals of enterprises of
strategic importance for national security and defense.
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The Resolution of the Government of the Russian Federation
No. 510 on July 06, 2008, authorizes that the Federal
Antimonopoly Service is a federal executive authority for
execution of control over making foreign investments in the
Russian Federation. See Item 3. Key
Information Risk Factors Risks Relating
to the Russian Federation and Other Countries Where We
Operate Legal risks and uncertainties
Expansion of limitations on foreign investment in strategic
sectors could affect our ability to attract
and/or
retain foreign investments and Item 4.
Information on the Company Regulatory
Matters Russian Regulation The Strategic
Industries Law.
Material
Contracts
None.
Exchange
Controls
The Federal Law On Currency Regulation and Currency
Control, which came into effect as of June 18, 2004,
sets forth certain restrictions on settlements between residents
of Russia with respect to transactions involving foreign
securities (including ADSs), including requirements for
settlement in Russian rubles.
Repatriation
of Export Proceeds
Russian companies must repatriate 100% of their receivables from
the export of goods and services (with a limited number of
exceptions concerning, in particular, certain types of secured
financing) within the time frame provided under the respective
agreement.
Restrictions
on Remittance to Non-residents
The Federal Law On Foreign Investments in the Russian
Federation, dated July 9, 1999, as amended,
specifically guarantees foreign investors the right to
repatriate their earnings from Russian investments. However, the
evolving Russian exchange control regime may affect
investors ability to do so. Ruble dividends on common
shares may be paid to the depositary or its nominee and
converted into U.S. dollars by the depositary for
distribution to owners of ADSs without restriction. Also, ADSs
may be sold by non-residents of Russia for U.S. dollars
outside Russia without regard to Russian currency control laws
as long as the buyer is not a Russian resident for currency
control purposes.
Taxation
The following discussion is not intended as tax advice to any
particular investor. No opinion of counsel will be issued with
respect to the following discussion and, therefore, such
discussion is not based on an opinion of counsel. It is also not
a complete analysis or listing of all potential
U.S. federal or Russian income and withholding tax
consequences of ownership of common shares or ADSs. We urge such
holders to consult their tax advisers regarding the specific
U.S. federal, state and local and Russian tax consequences
of the ownership and disposition of the common shares or ADSs
under their particular factual circumstances.
Russian
Income and Withholding Tax Considerations
The following discussion is based on:
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Russian legislation; and
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the United States-Russia income tax treaty (and judicial and
administrative interpretations thereof);
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all as in effect on the date of this document. All of the
foregoing are subject to change, possibly on a retroactive
basis, after the date of this document. This discussion is also
based, in part, on representations of the depositary, and
assumes that each obligation in the deposit agreement and any
related agreements will be performed in accordance with its
terms. The discussion with respect to Russian legislation is
based on our understanding of current Russian law and Russian
tax rules, which are subject to frequent change and varying
interpretations. See Item 3. Key
Information Risk Factors Risks Relating
to the Russian Federation and Other Countries Where We
213
Operate Legal risks and uncertainties
Weaknesses relating to the Russian legal system and legislation
create an uncertain investment climate and
Item 3. Key Information Risk
Factors Risks Relating to the Russian Federation and
Other Countries Where We Operate Legal risks and
uncertainties Characteristics of and changes in the
Russian tax system could materially adversely affect our
business, financial condition, results of operations and
prospects and the value of our shares and ADSs.
The Russian tax rules applicable to U.S. holders are
characterized by significant uncertainties. The Ministry of
Finance of Russian Federation in its letters has specified that
U.S. holders are recognized as the beneficial owners of the
underlying shares and actual recipients of income for the
purposes of the United States-Russia income tax treaty based on
the due confirmation of the tax residence of the ADS holder.
However, Russian tax authorities did not provide the common
official rule in respect of the question how U.S. holders
can demonstrate their status of the beneficial owners. As
Russian tax legislation does not provide for the obligatory form
of documents confirming the corresponding status of the
beneficiary owner in the foreign legislation (e.g., U.S.
permanent resident status), per the opinion of the official
authorities the documents confirming the permanent residence of
the foreign company can be any documents in any format subject
to legalization in due course or apostilled.
If the Russian tax authorities were not to treat
U.S. holders as the beneficial owners of the underlying
shares, then the benefits discussed below regarding the United
States-Russia income tax treaty would not be available to U.S.
holders. See Item 3. Key Information Risk
Factors Risks Relating to Our Shares and the Trading
Market ADS and GDS holders may not be able to
benefit from the United States-Russia income tax treaty.
Russian tax law and procedures are also not well developed, and
the process, implementation and systematization of a
comprehensive Russian tax regime are not yet finalized. Local
tax inspectors have considerable autonomy and often interpret
tax rules without regard to the rule of law. Both the
substantive provisions of Russian tax law and the interpretation
and application of those provisions by the Russian tax
authorities may be subject to more rapid and unpredictable
change than in jurisdictions with more developed capital markets.
The first part of the Russian Tax Code came into effect as of
January 1, 1999, and it defines the general principles of
taxation in Russia, including the legal status of taxpayers and
tax agencies, the general rules of tax filings and tax control,
as well as procedures for challenging tax and appealing claims
and assessments of the tax authorities and their actions (or
failure to act).
The second part of the Tax Code came into effect as of
January 1, 2001, and it sets forth the specific tax
categories and rules for imposing taxes.
Taxation
of dividends
Dividends paid to U.S. holders generally will be subject to
Russian withholding tax at a 15% rate to 30% rate for individual
holders. This tax may be reduced to 5% to 10% under the United
States-Russia income tax treaty for U.S. holders; a 10%
rate applies to dividends paid to U.S. holders owning less
than 10% of the entitys outstanding shares and 5% for
U.S. holders, which is a legal entity, owning 10% or more
of the entitys outstanding shares. Under current
regulations, authorization from the Russian tax authorities is
not required to allow us to withhold at reduced rates under
applicable double tax treaties provided that all of the numerous
administrative requirements are met. See
United States-Russia income tax treaty
procedures.
If U.S. holder does not provide to us appropriate evidence
that he is a U.S. resident before the dividend payment
date, we are required to withhold tax at the full rate, and
U.S. holders qualifying for a reduced rate under the United
States-Russia income tax treaty then would be required to file
claims for refund within three years with the Russian tax
authorities. There is significant uncertainty regarding the
availability and timing of such refunds.
Taxation
of capital gains
U.S. holders generally should not be subject to any Russian
income or withholding taxes in connection with the sale,
exchange, or other disposition of ADSs or common shares outside
of Russia if the shares or ADSs are not sold to a Russian
resident. Sales or other dispositions of ADSs or common shares
to Russian residents, however, may be subject to Russian
withholding taxes if such common shares and ADSs represent
shares belonging to Russian
214
residents, more than 50% of whose assets consist of real
property located in the territory of the Russian Federation. For
such a sale by a U.S. holder, the Russian resident
purchaser may be required to withhold 20% to 30% of any gain
realized on the sale. However, there is no mechanism by which a
Russian purchaser would be able to effect this withholding upon
purchasing ADSs from a U.S. holder in connection with the
sale of ADSs on the New York Stock Exchange.
U.S. holders may be able to claim the benefits of a reduced
rate of withholding under the United States-Russia income tax
treaty on the disposition of common shares or ADSs to Russian
residents, or obtain a refund of any withheld amounts at rates
different from those provided in the treaty, by relying on the
United States-Russia income tax treaty and complying with the
appropriate procedures described below.
Regardless of the residence of the purchaser, a U.S. holder
which is a legal entity should not be subject to any Russian
income or withholding taxes in connection with the sale,
exchange or other disposition of ADSs if immovable property
constitutes 50% or less of our assets or if ADSs are sold via
foreign exchanges where they are legally circulated.
United
States-Russia income tax treaty procedures
A resident of the United States for purposes of the Convention
between the United States of America and the Russian Federation
for the Avoidance of Double Taxation and the Prevention of
Fiscal Evasion with respect to Taxes on Income and Capital (the
United States-Russia income tax treaty) that is
fully eligible for benefits under the United States-Russia
income tax treaty is referred to herein (and solely for purposes
of the Russian Income and Withholding Tax
Considerations section) as a U.S. holder.
Subject to certain provisions of the
United States-Russia
income tax treaty relating to limitations on benefits, a person
generally will be a resident of the United States for treaty
purposes and entitled to treaty benefits if such person is:
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liable, under the laws of the United States, for
U.S. federal income tax (other than taxes in respect only
of income from sources in the United States or capital situated
therein) by reason of the holders domicile, residence,
citizenship, place of incorporation, or any other similar
criterion (and, for income derived by a partnership, trust or
estate, residence is determined in accordance with the residence
of the person liable to tax with respect to such
income); and
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not also a resident of the Russian Federation for purposes of
the United States-Russia income tax treaty.
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The benefits under the United States-Russia income tax treaty
discussed in this document generally are not available to United
States persons who hold common shares or ADSs in connection with
the conduct of a business in the Russian Federation through a
permanent establishment as defined in the United States-Russia
income tax treaty. Subject to certain exceptions, a United
States persons permanent establishment under the United
States-Russia income tax treaty is a fixed place of business
through which such person carries on business activities in the
Russian Federation (generally including, but not limited to, a
place of management, a branch, an office and a factory). Under
certain circumstances, a United States person may be deemed to
have a permanent establishment in the Russian Federation as a
result of activities carried on in the Russian Federation
through agents of the United States person. This summary does
not address the treatment of those holders.
Under current rules, to claim the benefit of a reduced rate of
withholding under the United States-Russia income tax treaty, a
non-resident generally must provide official certification from
the U.S. tax authorities of eligibility for the treaty
benefits in the manner required by Russian law.
A U.S. holder may obtain the appropriate certification by
mailing completed forms, together with the holders name,
taxpayer identification number, the tax period for which
certification is required, and other applicable information, to
the U.S. Internal Revenue Service (the IRS).
The procedures for obtaining certification are described in
greater detail in the instructions to IRS Form 8802. As
obtaining the required certification from the IRS may take at
least six to eight weeks, U.S. holders should apply for
such certification as soon as possible.
If tax is withheld by a Russian resident on dividends or other
amounts at a rate different from that provided in the tax
treaty, a U.S. holder may apply for a tax refund by filing
a package of documents with the Russian local tax inspectorate
to which the withholding tax was remitted within three years
from the withholding date for U.S. holders
215
which are legal entities, and within one year from the
withholding date for individual U.S. holders. The package
should include confirmations of residence of the foreign holder
(IRS Form 6166), a copy of the agreement or other documents
substantiating the payment of income, documents confirming the
beneficial ownership of the dividends recipient and the transfer
of tax to the budget. Under the provisions of the Tax Code the
refund of the tax should be effected within one month after the
submission of the documents. However, procedures for processing
such claims have not been clearly established, and there is
significant uncertainty regarding the availability and timing of
such refunds.
Neither the depositary nor we will have any obligation to assist
an ADS holder with the completion and filing of any tax forms.
U.S.
Federal Income Tax Considerations
The following is a summary of material U.S. federal income
tax consequences of the purchase, ownership and disposition of
common shares or ADSs by a U.S. Holder. Solely
for purposes of the U.S. Federal Income
Tax Considerations section, a U.S. Holder is a
beneficial owner of ADSs or common shares that is, for
U.S. federal income tax purposes, (1) an individual
who is a citizen or resident of the United States, (2) a
corporation created or organized in or under the laws of the
United States, any state thereof or the District of Columbia,
(3) an estate the income of which is subject to
U.S. federal income tax regardless of its source, or
(4) a trust, if a U.S. court can exercise primary
supervision over the administration of the trust and one or more
United States persons can control all substantial trust
decisions, or if the trust has a valid election in place to be
treated as a United States person.
If a partnership (including any entity treated as a partnership
for U.S. federal income tax purposes) is a beneficial owner
of ADSs or common shares, the U.S. federal income tax
treatment of a partner in the partnership will generally depend
on the status of the partner and the activities of the
partnership. A partner of a partnership holding common shares or
ADSs should consult its tax adviser regarding the associated tax
consequences.
This summary does not purport to be a comprehensive description
of all of the tax considerations that may be relevant to a
decision to purchase, own or dispose of common shares or ADSs.
In particular, this summary does not address the tax treatment
of special classes of U.S. Holders, such as:
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insurance companies;
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tax-exempt organizations;
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financial institutions;
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retirement plans;
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persons subject to the alternative minimum tax;
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persons who are broker-dealers in securities;
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S corporations;
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expatriates subject to Section 877 or Section 877A of
the U.S. Internal Revenue Code of 1986 (the
Code);
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owners of, directly, indirectly or by attribution, 10% or more
of our outstanding common shares; or
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owners holding ADSs or common shares as part of a hedge,
straddle, synthetic security or conversion transaction.
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In addition, this summary is generally limited to persons
holding common shares or ADSs as capital assets
within the meaning of Section 1221 of the Code and whose
functional currency is the U.S. dollar. The discussion
below also does not address the effect of any U.S. state or
local tax law or
non-U.S. tax
law.
U.S. Holders of ADSs should be treated for
U.S. federal income tax purposes as owners of the
underlying common shares represented by those ADSs. Accordingly,
except as noted, the U.S. federal income tax consequences
discussed below should apply equally to U.S. Holders of
ADSs and common shares.
216
This summary is based upon current U.S. federal income tax
law, including the Code, its legislative history, existing,
temporary and proposed regulations thereunder, published rulings
and court decisions, all of which are subject to change
(possibly with retroactive effect), and the United States-Russia
income tax treaty.
Investors should consult their tax advisers as to the
consequences under U.S. federal, estate, gift, state, local
and applicable
non-U.S. tax
laws of the purchase, ownership and disposition of common shares
and ADSs.
Taxation
of dividends on common shares or ADSs
For U.S. federal income tax purposes, the gross amount of a
distribution, including any Russian withholding taxes, with
respect to common shares or ADSs will be treated as a taxable
dividend to the extent of our current and accumulated earnings
and profits, computed in accordance with U.S. federal
income tax principles. For taxable years beginning before
January 1, 2011, certain dividends received by
non-corporate U.S. Holders should be taxed at the lower
applicable capital gains rate. This lower capital gains rate is
only applicable to dividends paid by qualified foreign
corporations (which term excludes PFICs, as defined below)
and only with respect to common shares or ADSs held for a
minimum holding period (generally, 61 days during the
121-day
period beginning 60 days before the ex-dividend date).
Non-corporate U.S. Holders are strongly urged to consult
their tax advisers as to the applicability of the lower capital
gains rate to dividends received with respect to ADSs or common
shares. Distributions in excess of our current and accumulated
earnings and profits will be applied against and will reduce a
U.S. Holders tax basis in common shares or ADSs and,
to the extent in excess of such tax basis, will be treated as
gain from a sale or exchange of such common shares or ADSs. We
do not intend to calculate our earnings and profits for
U.S. federal income tax purposes and, unless we make such
calculations, U.S. Holders should expect that any
distributions with respect to common shares or ADSs generally
will be treated as a dividend, even if that distribution would
otherwise be treated as a return of capital or as a capital gain
pursuant to the rules described above. Such dividends will not
be eligible for the dividends received deduction allowed to
corporations.
If a dividend distribution is paid in rubles, the amount
includible in income will be the U.S. dollar value of the
dividend, calculated using the exchange rate in effect on the
date the dividend is includible in income by the
U.S. Holder, regardless of whether the payment is actually
converted into U.S. dollars. Any gain or loss resulting
from currency exchange rate fluctuations during the period from
the date the dividend is includible in the income of the
U.S. Holder to the date the rubles are converted into
U.S. dollars will be treated as ordinary income or loss.
U.S. Holders should be required to recognize foreign
currency gain or loss on the receipt of a refund of Russian
withholding tax pursuant to the United States-Russia income tax
treaty to the extent the U.S. dollar value of the refund
differs from the U.S. dollar equivalent of that amount on
the date of receipt of the underlying dividend.
Russian withholding tax under the United States-Russia income
tax treaty should be treated as a foreign income tax that,
subject to generally applicable limitations and conditions, is
eligible for U.S. foreign tax credit against the
U.S. federal income tax liability of the U.S. Holder
or, at the election of the U.S. Holder, may be deducted in
computing taxable income. If, however, the holder of an ADS is
not treated as the owner of the underlying common shares
represented by the ADS for U.S. federal income tax
purposes, then Russian withholding tax would not be treated as a
foreign income tax eligible for U.S. foreign tax credit as
described in the preceding sentence. If Russian tax is withheld
at a rate in excess of the applicable rate under the United
States-Russia income tax treaty, U.S. foreign tax credit
for the excess amount may not be allowed to be claimed, even
though the procedures for claiming refunds and the practical
likelihood that refunds will be made available in a timely
fashion are uncertain.
For U.S. foreign tax credit purposes, a dividend
distribution will be treated as foreign source income and will
generally be classified as passive category income
but could, in the case of certain U.S. Holders, constitute
general category income. The rules relating to the
determination of the U.S. foreign tax credit, or deduction
in lieu of the U.S. foreign tax credit, are complex and
U.S. Holders should consult their tax advisers with respect
to those rules.
Taxation
on sale or other disposition of common shares or ADSs
The sale or other disposition of common shares or ADSs will
generally result in the recognition of gain or loss in an amount
equal to the difference between the amount realized on the sale
or other disposition and the adjusted
217
basis in such common shares or ADSs. Such gain or loss generally
will be treated as long-term capital gain or loss if the common
shares or ADSs have been held for more than one year. Capital
gains of individuals derived from capital assets held for more
than one year are currently eligible for reduced rates of
taxation. The deductibility of capital losses is subject to
significant limitations.
Deposits and withdrawals of common shares by U.S Holders in
exchange for ADSs should not result in the realization of gain
or loss for U.S. federal income tax purposes.
Gain or loss realized on the sale or other disposition of common
shares or ADSs will generally be treated as U.S. source
income and therefore the use of U.S. foreign tax credits
relating to any Russian taxes imposed upon such sale may be
limited. U.S. Holders are strongly urged to consult their
tax advisers as to the availability of tax credits for any
Russian taxes withheld on the sale or other disposition of
common shares or ADSs.
If a U.S. Holder receives any foreign currency on the sale
or other disposition of common shares, such U.S. Holder
generally will realize an amount equal to the U.S. dollar
value of such foreign currency on the settlement date of such
sale or other disposition if (1) such U.S. Holder is a
cash basis or electing accrual basis taxpayer and the common
shares are treated as being traded on an established
securities market or (2) such settlement date is also
the date of such sale or other disposition. If the foreign
currency so received is converted to U.S. dollars on the
settlement date, such U.S. Holder should not recognize
foreign currency gain or loss on such conversion. If the foreign
currency so received is not converted into U.S. dollars on
the settlement date, such U.S. Holder will have a basis in
such foreign currency equal to its U.S. dollar value on the
settlement date. Any gain or loss on a subsequent conversion or
other disposition of such foreign currency generally will be
treated as ordinary income or loss to such U.S. Holder and
generally will be income or loss from sources within the United
States for U.S. foreign tax purposes. Each U.S. Holder
should consult its tax adviser regarding the U.S. federal
income tax consequences of receiving foreign currency from the
sale or other disposition of common shares.
Passive
foreign investment company status
A
non-U.S. company
is a passive foreign investment company (PFIC) in
any taxable year in which, after taking into account the income
and assets of certain subsidiaries, either (1) at least 75%
of its gross income is passive income or (2) at least 50%
of the average value of its assets is attributable to assets
that produce or are held to produce passive income. We believe,
and the foregoing discussion assumes, that for U.S. federal
income tax purposes, we were not a PFIC for the taxable year
ending in 2008, we will not be a PFIC for the current taxable
year and we will not become a PFIC in the future. However, the
PFIC determination is made annually and may involve facts that
are not within our control. If we were a PFIC, materially
adverse U.S. federal income tax consequences could result
for U.S. Holders. Investors should consult their tax
advisers as to the consequences of an investment in a PFIC.
Information
reporting and backup withholding
Non-corporate U.S. Holders may be subject to the
information reporting requirements of the Code, as well as to
backup withholding on the payment of dividends on, and the
proceeds received from the disposition of, common shares or
ADSs. Backup withholding may apply if a U.S. Holder
(1) fails to furnish its taxpayer identification number
(TIN), which, in the case of an individual, is his
or her social security number; (2) fails to provide
certification of exempt status; (3) is notified by the IRS
that he has failed properly to report payments of interest and
dividends; (4) under certain circumstances, fails to
certify, under penalties of perjury, that he has furnished a
correct TIN or we have been notified by the IRS that such
U.S. Holder is subject to backup withholding for failure to
furnish a correct TIN; or (5) otherwise fails to comply
with the applicable requirements of the backup withholding rules.
U.S. Holders should consult their tax advisers regarding
their qualification for exemption from backup withholding and
the procedure for obtaining such an exemption, if applicable.
The amount withheld from a payment to a U.S. Holder under
the backup withholding rules generally will be allowed as a
credit against such U.S. Holders U.S. federal
income tax liability and may entitle such U.S. Holder to a
refund, provided that the required information is timely
furnished to the IRS.
218
Documents
on Display
The documents that are exhibits to or incorporated by reference
in this document can be read at the SECs Public Reference
Room at 100 F Street, NE, Washington, DC 20549.
Information on the operation of the Public Reference Room can be
obtained by calling the SEC at +1-800-SEC-0330. These filings
are also available at the website maintained by the SEC at
http://www.sec.gov.
Some of our reports and other information can also be inspected
at the offices of the NYSE at 20 Broad Street, New York,
New York 10005.
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Item 11.
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Quantitative
and Qualitative Disclosures About Market Risk
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In the normal course of business, our financial position is
routinely subject to a variety of risks. We are exposed to
market risks associated with foreign currency exchange rates,
interest rates and commodity prices. We are also subject to the
risks associated with the business environment in which we
operate, including the collectability of accounts receivable.
Except for hedging foreign currency exchange rates risk as more
fully discussed below, we do not enter into hedge transactions
to manage the risks specified above.
We do not hold or issue derivative financial instruments for
trading purposes.
Currency
risk
The functional currencies for our Russian and Romanian
subsidiaries are the ruble and lei, respectively. The
U.S. dollar is the functional currency of our other
international operations. Our reporting currency is the
U.S. dollar.
As the economies of Russia and Romania were considered highly
inflationary through December 31, 2002 and
September 30, 2004, respectively, transactions and balances
of respective domestic operations not already measured in
U.S. dollars were remeasured as if the functional currency
were the U.S. dollar, in accordance with the relevant
provisions of SFAS No. 52, Foreign Currency
Translation (SFAS No. 52). The
objective of this remeasurement process is to produce the same
results that would have been reported if the accounting records
had been kept in U.S. dollars. Under this method, monetary
assets and liabilities are translated using the exchange rate as
of the balance sheet dates. Non-monetary assets and liabilities,
including non-current non-monetary assets, liabilities and
shareholders equity, are stated at their actual
U.S. dollar cost or are restated from their historic cost,
by applying the historical exchange rate as of the date of the
original transaction. Income and expenses are restated by
applying the annual average exchange rates. Items in the
statement of cash flows are translated at the annual average
exchange rates and where applicable at the exchange rates on the
dates of the transactions. Foreign currency differences arising
from remeasurement of the local currencies to U.S. dollars
are included in our annual consolidated statement of income and
comprehensive income as Foreign exchange gain (loss).
The Russian ruble and the Romanian lei are generally not
convertible outside Russia and Romania, respectively, so our
ability to hedge against further devaluation by converting to
other currencies is significantly limited. Further, our ability
to convert Russian rubles and Romanian leis into other
currencies in Russia and Romania, respectively, is subject to
rules that restrict the purposes for which conversion and the
payment in foreign currencies are allowed.
In the past we entered into forward transactions to buy
U.S. dollars for euros to hedge our exposure to movements
in foreign currency exchange rates arising in relation to
euro-denominated accounts receivable of our trading
subsidiaries. These derivatives were not designated as hedging
contracts for accounting purposes. As of December 31, 2008,
we did not have any forward transactions.
219
We are exposed to movements in the ruble and euro exchange rates
relative to the U.S. dollar, our reporting currency. The
following table sets forth our monetary assets and liabilities
by currency as of December 31, 2008.
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Balance as of December 31, 2008
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U.S. Dollar
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Ruble
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Euro
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Lei
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Other
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Total
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(In thousands of U.S. dollars)
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Current Assets:
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Cash and cash equivalents
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|
|
71,581
|
|
|
|
127,055
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|
|
|
47,776
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|
|
|
6,005
|
|
|
|
2,422
|
|
|
|
254,839
|
|
Trade receivables, net
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|
109,900
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|
|
|
200,489
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|
|
|
64,762
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|
|
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27,110
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|
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4,488
|
|
|
|
406,749
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Due from related parties
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|
22,025
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|
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|
146
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|
|
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|
22,171
|
|
Deferred income taxes
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|
|
18
|
|
|
|
18,710
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|
|
|
186
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|
|
|
280
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|
|
|
2,853
|
|
|
|
22,047
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|
Prepayments and other current assets
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|
|
11,659
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|
|
|
601,645
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|
|
|
18,027
|
|
|
|
11,241
|
|
|
|
31,689
|
|
|
|
674,261
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|
|
|
|
|
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Total current
assets(1)
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215,183
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|
|
948,045
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130,751
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|
|
44,636
|
|
|
|
41,452
|
|
|
|
1,380,067
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|
|
|
|
|
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|
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|
|
|
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Current Liabilities:
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|
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|
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|
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|
|
|
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Short-term borrowings and current portion of long-term debt
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(3,800,222
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)
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|
(1,117,213
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)
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|
|
(218,364
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)
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|
|
(13,616
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)
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|
|
|
|
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(5,149,415
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)
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Accounts payable and accrued expenses:
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|
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|
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|
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Advances received
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|
(73,767
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)
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|
|
(47,881
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)
|
|
|
(51
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)
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|
|
(526
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)
|
|
|
(2,817
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)
|
|
|
(125,042
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)
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Accrued expenses and other current liabilities
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|
|
(5,329
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)
|
|
|
(128,391
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)
|
|
|
(4,563
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)
|
|
|
(3,211
|
)
|
|
|
(2,093
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)
|
|
|
(143,587
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)
|
Pension obligations, current portion
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|
|
|
|
|
|
(25,372
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)
|
|
|
(885
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)
|
|
|
(2,596
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)
|
|
|
(107
|
)
|
|
|
(28,960
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)
|
Taxes and social charges payable and unrecognized tax benefit
|
|
|
(2,238
|
)
|
|
|
(134,943
|
)
|
|
|
(3,249
|
)
|
|
|
(5,915
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)
|
|
|
(12,072
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)
|
|
|
(158,417
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|
Trade payables to vendors of goods and services
|
|
|
(22,288
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)
|
|
|
(525,009
|
)
|
|
|
(86,663
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)
|
|
|
(31,104
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)
|
|
|
(23,638
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)
|
|
|
(688,702
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)
|
Due to related parties
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|
|
|
|
|
|
(1,588
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,588
|
)
|
Asset retirement obligation
|
|
|
|
|
|
|
(6,387
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,387
|
)
|
Deferred income taxes
|
|
|
|
|
|
|
(17,785
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(17,785
|
)
|
Finance lease liabilities
|
|
|
|
|
|
|
(11,650
|
)
|
|
|
(756
|
)
|
|
|
(2,112
|
)
|
|
|
(373
|
)
|
|
|
(14,891
|
)
|
Deferred revenue
|
|
|
(85
|
)
|
|
|
(1,691
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,776
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividends payable
|
|
|
|
|
|
|
(4,919
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,919
|
)
|
Total current liabilities
|
|
|
(3,903,929
|
)
|
|
|
(2,022,829
|
)
|
|
|
(314,531
|
)
|
|
|
(59,080
|
)
|
|
|
(41,100
|
)
|
|
|
(6,341,469
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt, net of current portion
|
|
|
(3
|
)
|
|
|
(172,709
|
)
|
|
|
(47,104
|
)
|
|
|
|
|
|
|
|
|
|
|
(219,816
|
)
|
Pension obligations, net of current portion
|
|
|
|
|
|
|
(151, 334
|
)
|
|
|
(4,790
|
)
|
|
|
(1,946
|
)
|
|
|
|
|
|
|
(158,070
|
)
|
Asset retirement obligation, net of current portion
|
|
|
|
|
|
|
(58,349
|
)
|
|
|
|
|
|
|
(4,814
|
)
|
|
|
(2,054
|
)
|
|
|
(65,217
|
)
|
Deferred income tax
|
|
|
(13,824
|
)
|
|
|
(533,882
|
)
|
|
|
(4,396
|
)
|
|
|
(17,252
|
)
|
|
|
(271,860
|
)
|
|
|
(841,214
|
)
|
Finance lease liabilities
|
|
|
|
|
|
|
(50,000
|
)
|
|
|
(1,162
|
)
|
|
|
(2,270
|
)
|
|
|
(729
|
)
|
|
|
(54,161
|
)
|
Other long-term liabilities
|
|
|
|
|
|
|
(1,484
|
)
|
|
|
|
|
|
|
(113
|
)
|
|
|
(6,429
|
)
|
|
|
(8,026
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total long-term liabilities
|
|
|
(13,827
|
)
|
|
|
(967,758
|
)
|
|
|
(57,452
|
)
|
|
|
(26,395
|
)
|
|
|
(281,072
|
)
|
|
|
(1,346,504
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority interest
|
|
|
|
|
|
|
(265,025
|
)
|
|
|
|
|
|
|
(25,824
|
)
|
|
|
|
|
|
|
(290,849
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net monetary assets (liabilities)
|
|
|
(3,702,573
|
)
|
|
|
(2,307,567
|
)
|
|
|
(241,232
|
)
|
|
|
(66,663
|
)
|
|
|
(280,720
|
)
|
|
|
(6,598,755
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Does not include inventories and deferred costs of inventory in
transit. |
220
The table below summarizes our debt position by currency and
rate method as of December 31, 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar
|
|
|
Ruble
|
|
|
Euro
|
|
|
Ron
|
|
|
Total
|
|
|
|
(In thousands of U.S. dollars)
|
|
|
Total debt including
|
|
|
3,800,220
|
|
|
|
1,289,964
|
|
|
|
265,431
|
|
|
|
13,616
|
|
|
|
5,369,231
|
|
Fixed-rate debt
|
|
|
99,046
|
|
|
|
1,065,667
|
|
|
|
34,331
|
|
|
|
|
|
|
|
1,199,044
|
|
Variable-rate debt
|
|
|
3,701,174
|
|
|
|
224,297
|
|
|
|
231,100
|
|
|
|
13,616
|
|
|
|
4,170,187
|
|
Interest
rate risk
Our interest rate exposure results mainly from debt obligations.
As of December 31, 2008, we had $1,199.0 million in
fixed-rate borrowings and $4,170.2 million in variable-rate
borrowings.
We have not entered into transactions designed to hedge against
interest rate risks, which may exist in connection with our
current or future indebtedness. We monitor the market and assess
our options for hedging interest rate risks and may enter into
such arrangements in the future.
The table below presents the principal cash flows and related
range of interest rates, by contractual maturity dates, of our
fixed-rate debt obligations as of December 31, 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Annual
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest Rate
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Actual at
|
|
|
|
|
|
|
Contractual Maturity Date as of December 31,
|
|
|
December 31,
|
|
|
|
Currency
|
|
|
2009
|
|
|
2010
|
|
|
2011
|
|
|
2012
|
|
|
Thereafter
|
|
|
Total
|
|
|
2008)
|
|
|
|
|
|
|
(In thousands of U.S. dollars)
|
|
|
|
|
|
Fixed-rate U.S. dollar debt:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gazprombank
|
|
|
U.S. dollar
|
|
|
|
19,500
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,500
|
|
|
|
12.5
|
%
|
HVB Luxembourg
|
|
|
U.S. dollar
|
|
|
|
24,846
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24,846
|
|
|
|
6.5
|
%
|
Anime Global limited
|
|
|
U.S. dollar
|
|
|
|
15,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15,000
|
|
|
|
5.0
|
%
|
Uralsib bank
|
|
|
U.S. dollar
|
|
|
|
25,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25,000
|
|
|
|
17.5
|
%
|
Royal Bank of Scotland
|
|
|
U.S. dollar
|
|
|
|
14,700
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
14,700
|
|
|
|
5.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
99,046
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
99,046
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fixed-rate euro debt:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gazprombank
|
|
|
Euro
|
|
|
|
31,247
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
31,247
|
|
|
|
6.5
|
%
|
Bayerische Hypo-und-Vereinsbank
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,084
|
|
|
|
|
|
|
|
5.1
|
%
|
Total
|
|
|
|
|
|
|
31,247
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,084
|
|
|
|
34,331
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fixed-rate ruble debt:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gazprombank
|
|
|
Ruble
|
|
|
|
234,317
|
|
|
|
|
|
|
|
169,511
|
|
|
|
|
|
|
|
|
|
|
|
403,828
|
|
|
|
8.0-10.0
|
%
|
Vneshtorgbank
|
|
|
Ruble
|
|
|
|
462,894
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
462,894
|
|
|
|
12.0
|
%
|
Sberbank
|
|
|
Ruble
|
|
|
|
112,320
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
112,320
|
|
|
|
|
|
Uralsib bank
|
|
|
Ruble
|
|
|
|
72,157
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
72,157
|
|
|
|
20.0
|
%
|
Other
|
|
|
Ruble
|
|
|
|
14,293
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
175
|
|
|
|
14,468
|
|
|
|
0-12.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
895,981
|
|
|
|
|
|
|
|
169,511
|
|
|
|
|
|
|
|
175
|
|
|
|
1,065,667
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total debt:
|
|
|
|
|
|
|
1,026,274
|
|
|
|
|
|
|
|
169,511
|
|
|
|
|
|
|
|
3,259
|
|
|
|
1,199,044
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
221
The table below presents the principal cash flows and related
range of interest rates, by contractual maturity dates, of our
variable-rate debt obligations as of December 31, 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Annual Interest
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rate (Actual at
|
|
|
|
|
|
|
Contractual Maturity Date as of December 31,
|
|
|
|
|
|
December 31,
|
|
|
|
Currency
|
|
|
2009
|
|
|
2010
|
|
|
2011
|
|
|
2012
|
|
|
Thereafter
|
|
|
Total
|
|
|
2008)
|
|
|
|
(In thousands of U.S. dollars)
|
|
|
Variable-rate U.S. dollar debt:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gazprombank
|
|
|
U.S. dollar
|
|
|
|
38,300
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
38,300
|
|
|
|
12.5
|
%
|
Raiffeisenbank
|
|
|
U.S. dollar
|
|
|
|
12,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12,000
|
|
|
|
6.4
|
%
|
BNP Paribas
|
|
|
U.S. dollar
|
|
|
|
44,378
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
44,378
|
|
|
|
0-5.4
|
%
|
Bridge Loan
|
|
|
U.S. dollar
|
|
|
|
1,500,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,500,000
|
|
|
|
5.2
|
%
|
Syndicated Loan
|
|
|
U.S. dollar
|
|
|
|
1,915,750
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,915,750
|
|
|
|
5.1-7.3
|
%
|
HypoVereinsbank
|
|
|
U.S. dollar
|
|
|
|
23
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23
|
|
|
|
5.4
|
%
|
Fortis Bank
|
|
|
U.S. dollar
|
|
|
|
2,087
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,087
|
|
|
|
3.8
|
%
|
Commerzbank
|
|
|
U.S. dollar
|
|
|
|
4,939
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,939
|
|
|
|
5.0
|
%
|
ING Bank
|
|
|
U.S. dollar
|
|
|
|
7,281
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7,281
|
|
|
|
2.1-2.4
|
%
|
BCV
|
|
|
U.S. dollar
|
|
|
|
6,656
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,656
|
|
|
|
1.8
|
%
|
EDB
|
|
|
U.S. dollar
|
|
|
|
55,990
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
55,990
|
|
|
|
6.1-9.1
|
%
|
HVB
|
|
|
U.S. dollar
|
|
|
|
13,877
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
13,877
|
|
|
|
7.1
|
%
|
West LB
|
|
|
U.S. dollar
|
|
|
|
14,883
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
14,883
|
|
|
|
7.1
|
%
|
UniCredit
|
|
|
U.S. dollar
|
|
|
|
40,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
40,000
|
|
|
|
6.6
|
%
|
Alfa bank
|
|
|
U.S. dollar
|
|
|
|
45,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
45,000
|
|
|
|
15.0
|
%
|
Other
|
|
|
U.S. dollar
|
|
|
|
10
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10
|
|
|
|
2.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
3,701,174
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,701,174
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Variable-rate euro debt:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gazprombank
|
|
|
Euro
|
|
|
|
3,273
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,273
|
|
|
|
6.5
|
%
|
Commerzbank
|
|
|
Euro
|
|
|
|
35,263
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
35,263
|
|
|
|
6.1
|
%
|
Raiffeisenbank
|
|
|
Euro
|
|
|
|
941
|
|
|
|
941
|
|
|
|
941
|
|
|
|
940
|
|
|
|
|
|
|
|
3,763
|
|
|
|
4.1
|
%
|
HypoVereinsbank
|
|
|
Euro
|
|
|
|
11,447
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11,447
|
|
|
|
5.3-5.5
|
%
|
Fortis Bank
|
|
|
Euro
|
|
|
|
29,469
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5,878
|
|
|
|
35,347
|
|
|
|
5.3-5.8
|
%
|
BCV
|
|
|
Euro
|
|
|
|
2,327
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,327
|
|
|
|
4.1
|
%
|
BNP Paribas
|
|
|
Euro
|
|
|
|
39,834
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
39,834
|
|
|
|
5.0
|
%
|
ING Bank
|
|
|
Euro
|
|
|
|
7,067
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11,354
|
|
|
|
18,421
|
|
|
|
3.5-6.3
|
%
|
Bayerische Hypo-Und Vereinsbank
|
|
|
Euro
|
|
|
|
4,163
|
|
|
|
2,321
|
|
|
|
2,321
|
|
|
|
2,320
|
|
|
|
12,282
|
|
|
|
23,407
|
|
|
|
4.3-5.5
|
%
|
Banca Comerciala Romania
|
|
|
Euro
|
|
|
|
19,388
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,388
|
|
|
|
6.9-14.3
|
%
|
WGZ-Bank
|
|
|
Euro
|
|
|
|
18,777
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
18,777
|
|
|
|
6.8
|
%
|
Other
|
|
|
Euro
|
|
|
|
15,169
|
|
|
|
4,684
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,853
|
|
|
|
5.2-7.2
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
187,118
|
|
|
|
7,946
|
|
|
|
3,262
|
|
|
|
3,260
|
|
|
|
29,514
|
|
|
|
231,100
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Variable-rate ruble debt:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Commerzbank
|
|
|
Ruble
|
|
|
|
5,637
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5,637
|
|
|
|
10.4
|
%
|
Gazprombank
|
|
|
Ruble
|
|
|
|
37,021
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
37,021
|
|
|
|
12.5-16.0
|
%
|
Alfa bank
|
|
|
Ruble
|
|
|
|
104,321
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
104,321
|
|
|
|
20.2
|
%
|
UniCredit
|
|
|
Ruble
|
|
|
|
7,066
|
|
|
|
3,064
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10,130
|
|
|
|
9.8
|
%
|
Raiffeisenbank
|
|
|
Ruble
|
|
|
|
19,537
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,537
|
|
|
|
10.4
|
%
|
VTB
|
|
|
Ruble
|
|
|
|
47,651
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
47,651
|
|
|
|
12.0
|
%
|
Total
|
|
|
|
|
|
|
221,233
|
|
|
|
3,064
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
224,297
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Variable-rate LEI debt:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Raiffeisenbank
|
|
|
Lei
|
|
|
|
13,616
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
13,616
|
|
|
|
16.9
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
13,616
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
13,616
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total debt:
|
|
|
|
|
|
|
4,123,141
|
|
|
|
11,010
|
|
|
|
3,262
|
|
|
|
3,260
|
|
|
|
29,514
|
|
|
|
4,170,187
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The carrying amounts of short-term loans approximate their fair
values due to their short maturity. We believe that the carrying
value of our long-term debt approximates its fair value.
222
Commodity
price risk
In the normal course of our business, we are primarily exposed
to market risk of price fluctuations related to the purchase,
production and sale of steel products, and to a lesser extent,
to the purchase, production and sale of coal, coke and other
products.
We do not use commodity derivatives or long-term, fixed-price
sales contracts to manage our commodity price risks.
Under certain of our steel products sales agreements, we grant a
third-party reseller a sales price concession under which the
selling price, which is typically prepaid by the reseller, is
subject to adjustment based upon the level of market prices
using the LME. Historically, these selling price adjustments
occur within a one month period from the date the products are
delivered to the reseller. We had 443 tonnes of our nickel
products as of December 31, 2008 in the distribution
channel for which in early January 2009 we received prepayments
in the amount of $3.7 million. See Item 5.
Operating and Financial Review and Prospects
Critical Accounting Policies and Estimates Revenue
recognition.
Equity
price risk
We also have minor investments in shares of Russian companies
that are not publicly traded and, accordingly, their market
values are not available. We have determined that it is not
practicable for us to estimate the fair values of these
investments because we have not yet obtained or developed the
valuation models necessary to make the estimates, and the cost
of obtaining an independent valuation is believed by management
to be excessive considering the significance of the investments.
Accordingly, these investments are omitted from the quantitative
risk information disclosure presented herein.
We do not use derivative instruments or any other arrangements
to manage our equity price risks.
|
|
Item 12.
|
Description
of Securities Other than Equity Securities
|
Not applicable.
PART II
|
|
Item 13.
|
Defaults,
Dividend Arrearages and Delinquencies
|
None.
|
|
Item 14.
|
Material
Modifications to the Rights of Security Holders and Use of
Proceeds
|
On April 2, 2009, we placed all 138,756,915 of our
preferred shares authorized for issuance, constituting 25% of
our outstanding share capital. For a description of how the
issuance of our preferred shares affects the rights of holders
of our common shares and ADSs representing our common shares,
see Item 10. Additional Information
Description of Capital Stock.
|
|
Item 15.
|
Controls
and Procedures
|
(a) Disclosure
Controls and Procedures
As required by
Rules 13a-15
and 15d-15
under the Securities Exchange Act of 1934, management has
evaluated, with the participation of our chief executive officer
and chief financial officer, the effectiveness of our disclosure
controls and procedures as of the end of the period covered by
this report. Disclosure controls and procedures refer to
controls and other procedures designed to ensure that
information required to be disclosed in the reports we file or
submit under the Exchange Act is recorded, processed, summarized
and reported, within the time periods specified in the rules and
forms of the Securities and Exchange Commission. Disclosure
controls and procedures include, without limitation, controls
and procedures designed to ensure that information required to
be disclosed by us in our reports that we file or submit under
the Exchange Act is accumulated and communicated to
223
management, including our chief executive officer and chief
financial officer, as appropriate to allow timely decisions
regarding our required disclosure. In designing and evaluating
our disclosure controls and procedures, management recognizes
that any controls and procedures, no matter how well designed
and operated, can provide only reasonable assurance of achieving
the desired control objectives, and management was required to
apply its judgment in evaluating and implementing possible
controls and procedures.
As described below, six material weaknesses were identified in
our internal control over financial reporting. Exchange Act
Rule 12b-2
(17 CFR
240.12b-2)
and
Rule 1-02
of
Regulation S-X
(17 CFR 210.1-02) define a material weakness as a
deficiency, or combination of deficiencies, in internal control
over financial reporting such that there is a reasonable
possibility that a material misstatement of the
registrants annual or interim financial statements will
not be prevented or detected on a timely basis. As a result of
the material weaknesses, our chief executive officer and chief
financial officer have concluded that, as of December 31,
2008, the end of the period covered by this report, our
disclosure controls and procedures were not effective at a
reasonable assurance level.
(b) Managements
Annual Report on Internal Control Over Financial
Reporting
Management is responsible for establishing and maintaining
adequate internal control over financial reporting.
Internal control over financial reporting refers to a process
designed by, or under the supervision of, our chief executive
officer and chief financial officer and effected by our Board of
Directors, management and other personnel, to provide reasonable
assurance regarding the reliability of financial reporting and
the preparation of financial statements for external purposes in
accordance with generally accepted accounting principles and
includes those policies and procedures that:
|
|
|
|
|
pertain to the maintenance of records that in reasonable detail
accurately and fairly reflect the transactions and dispositions
of our assets;
|
|
|
|
provide reasonable assurance that transactions are recorded as
necessary to permit preparation of financial statements in
accordance with generally accepted accounting principles, and
that our receipts and expenditures are being made only in
accordance with authorizations of our management and members of
our Board of Directors; and
|
|
|
|
provide reasonable assurance regarding prevention or timely
detection of unauthorized acquisition, use, or disposition of
our assets that could have a material effect on our financial
statements.
|
Internal control over financial reporting cannot provide
absolute assurance of achieving financial reporting objectives
because of its inherent limitations. Internal control over
financial reporting is a process that involves human diligence
and compliance and is subject to lapses in judgment and
breakdowns resulting from human failures. Internal control over
financial reporting also can be circumvented by collusion or
improper override. Because of such limitations, there is a risk
that material misstatements may not be prevented or detected on
a timely basis by internal control over financial reporting.
However, these inherent limitations are known features of the
financial reporting process, and it is possible to design into
the process safeguards to reduce, though not eliminate, this
risk.
Our management evaluated the effectiveness of our internal
control over financial reporting as of December 31, 2008
using the framework set forth in the report of the Treadway
Commissions Committee of Sponsoring Organizations (COSO),
Internal Control Integrated Framework.
The scope of managements evaluation excluded
(a) Ductil Steel S.A. acquired in April 2008,
(b) Oriel Resources Plc. acquired in April 2008, and
(c) HBL Holding GmbH acquired in September 2008, as
permitted in SEC Staff Guidance, Frequently Asked Question
No. 3 (September 24, 2007) regarding Release
No. 34 47986, Managements Report on Internal
Control Over Financial Reporting and Certification of Disclosure
in Exchange Act Periodic Reports (June 5, 2003).
Accordingly, managements assessment of our internal
control over financial reporting does not include internal
control over financial reporting of these acquired subsidiaries,
which are included in our 2008 consolidated financial statements
and cumulatively constituted 21% and 49% of total and net
assets, respectively, as of December 31, 2008 and 3% and
11% of revenues and net income, respectively, for the year then
ended.
224
As a result of managements evaluation of our internal
control over financial reporting, management identified six
material weaknesses in our internal control. These material
weaknesses are described below:
|
|
|
|
|
We do not have sufficient resources in our Moscow-based
International Reporting Department (IRD), to properly address
relatively complex transactions
and/or
accounting and financial reporting issues that arise from time
to time in the course of our operations. The high volume of work
required on routine tasks also results in untimely
identification of accounting issues;
|
|
|
|
We did not have an adequate system of internal controls over
period end financial reporting to ensure that the reporting
packages received by the subsidiaries are properly reviewed at
the subsidiary and group level, and that the U.S. GAAP
transformation schedules and relatively complex and non-routine
transactions are properly completed and reviewed;
|
|
|
|
We did not design and operate effective controls over accounting
for the business acquisition process;
|
|
|
|
We did not design and operate effective controls related to the
completeness of our recorded and disclosed commitments and
contingencies. We did not establish effective controls over the
completeness of the contracts management reviewed and used to
prepare our commitments and contingencies disclosure;
|
|
|
|
We did not design and operate effective controls over the
calculation of the lower of cost or market valuation
adjustment for inventories;
|
|
|
|
We did not design and operate effective controls over the
classification and timely accounting for transportation costs
incurred by our subsidiaries.
|
As a result of these material weaknesses, management has
concluded that our internal control over financial reporting was
ineffective as of December 31, 2008.
Additional information regarding these Material Weaknesses
follows:
(1) We do not have sufficient resources in our
Moscow-based International Reporting Department (IRD), to
properly address relatively complex transactions
and/or
accounting and financial reporting issues that arise from time
to time in the course of our operations. The work on routine
tasks also results in untimely identification of accounting
issues. These design and operating deficiencies in our
accounting and financial reporting departments has the potential
of impacting all of our significant accounts and financial
statement disclosures.
The lack of adequate accounting resources and expertise was
exacerbated by the large number of significant acquisitions made
in 2008, which required extensive involvement of our accounting
personnel.
(2) We did not have an adequate system of internal
controls over period end financial reporting to ensure that the
reporting packages received by the subsidiaries are properly
reviewed at the subsidiary and group level, and that the US GAAP
transformation schedules, and analysis of relatively complex and
non-routine transactions are properly completed and reviewed.
The inadequate system of internal controls over period-end
financial reporting was aggravated by the lack of a unified
automated consolidation accounting and reporting system, and our
lack of effective controls over the completeness, accuracy,
validity and restricted access over accounting software
applications and spreadsheets supporting significant accounting
balances. As a result, numerous audit adjustments to the
consolidated financial statements were identified resulting from
errors in the underlying data or misapplication of accounting
principles. The areas that resulted, or could have resulted, in
material errors to the financial statements have been identified
as separate material weaknesses in this report. Any remaining
adjustments were not material individually or in the aggregate,
nevertheless, there is a reasonable possibility that due to
these design and operating control deficiencies over the period
end financial reporting and U.S. GAAP transformation processes,
a material misstatement in our consolidated financial statements
related to any of our significant accounts may not be prevented
or detected on a timely basis.
225
(3) We did not design and operate effective controls
over accounting for the business acquisition process.
Design and operating deficiencies in the acquisition process,
including a lack or shortage of internal resources devoted to
the accounting for the acquisitions and inadequate oversight of
the work of external parties engaged in the appraisal of
property, plant and equipment and mineral licenses resulted in
material adjustments to the consolidated financial statements
related to the carrying values of property, plant and equipment
and mineral licenses acquired, deferred taxes and goodwill
arising from business combinations. This material weakness
affects all significant accounts.
(4) We did not design and operate effective controls
over the completeness of our recorded and disclosed commitments
and contingencies. We did not establish effective controls over
the completeness of the contracts management reviewed and used
to prepare our commitments and contingencies disclosure.
We failed to implement effective controls over completeness of
the contracts management reviewed and used to prepare our
commitments and contingencies disclosure at a number of
subsidiaries. As a result, material adjustments were made to our
financial statements related to the disclosure of commitments
and contingencies, including sales and purchase commitments.
This material weakness affects commitments and contingencies
disclosure.
(5) We did not design and operate effective controls
over the calculation of the lower of cost or market
valuation adjustment for inventories.
We failed to implement the procedure to calculating a
lower of cost or market valuation adjustment for
inventories at our subsidiaries on a timely basis. The
calculation was not performed timely and did not cover all
inventory categories. As a result of these design and operating
deficiencies, material adjustments were made to our financial
statements related to the valuation of inventories. This
material weakness affects inventories, cost of sales and related
financial statement disclosures.
(6) We did not design and operate effective controls
over the classification and timely accounting for transportation
costs incurred by our subsidiaries.
We did not establish effective controls over the classification
of and timely accounting for the transportation costs incurred
by our subsidiaries. As a result, material adjustments were made
to our financial statements related to the classification and
recognition of transportation expenses. This material weakness
affects selling and distribution expenses and related financial
statement disclosures.
Ernst & Young LLC, an independent registered public
accounting firm, has audited our consolidated financial
statements and has also issued an attestation report on the
effectiveness of our internal controls over financial reporting
as of December 31, 2008.
(c) Report
of Independent Registered Public Accounting Firm
Shareholders and the Board of Directors
Mechel OAO
We have audited Mechel OAO, an open joint-stock company, and
subsidiaries (hereinafter referred to as the
Group) internal control over financial reporting as
of December 31, 2008, based on criteria established in
Internal Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission
(the COSO criteria). The Groups management is responsible
for maintaining effective internal control over financial
reporting and for its assessment of the effectiveness of
internal control over financial reporting included in the
accompanying Managements Annual Report on Internal Control
over Financial Reporting. Our responsibility is to express an
opinion on the Groups internal control over financial
reporting based on our audit.
We conducted our audit in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control
over financial reporting was maintained in all material
respects. Our audit included obtaining an understanding of
internal control over financial reporting, assessing the risk
that a material
226
weakness exists, testing and evaluating the design and operating
effectiveness of internal control based on the assessed risk,
and performing such other procedures as we considered necessary
in the circumstances. We believe that our audit provides a
reasonable basis for our opinion.
A companys internal control over financial reporting is a
process designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that (1) pertain to the maintenance
of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions
are recorded as necessary to permit preparation of financial
statements in accordance with generally accepted accounting
principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of
management and directors of the company; and (3) provide
reasonable assurance regarding prevention or timely detection of
unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with the policies or procedures may deteriorate.
As indicated in the accompanying Managements Annual Report
on Internal Control Over Financial Reporting, managements
assessment of the effectiveness of internal control over
financial reporting did not include the internal controls of
(a) Ductil Steel S.A. acquired in April 2008,
(b) Oriel Resources Plc. acquired in April 2008, and
(c) HBL Holdings GmbH acquired in September 2008, which are
included in the 2008 consolidated financial statements of the
Group and cumulatively constituted 21% and 49% of total and net
assets, respectively, as of December 31, 2008 and 3% and
11% of revenues and net income, respectively, for the year then
ended. Our audit of internal control over financial reporting of
the Group also did not include an evaluation of the internal
control over financial reporting of these entities.
A material weakness is a deficiency, or combination of
deficiencies, in internal control over financial reporting, such
that there is a reasonable possibility that a material
misstatement of the Groups annual or interim financial
statements will not be prevented or detected on a timely basis.
The following material weaknesses have been identified and
included in managements assessment.
1) The Group did not have sufficient personnel with
technical accounting and financial reporting expertise within
its accounting function to address relatively complex
transactions
and/or
accounting and financial reporting issues that arise from time
to time in the course of its operations, as well as meet
periodic reporting requirements. This situation was exacerbated
by the number of acquisitions the Group made in 2008, which
required extensive involvement of the Groups accounting
personnel. This deficiency in design and operation of the
Groups accounting and financial reporting departments has
the potential of impacting all of the Groups significant
accounts and financial statement disclosures.
2) The Group does not have adequate controls over period
end financial reporting to ensure that the reporting packages
received from the subsidiaries are properly reviewed at the
subsidiary and Group level, and that the US GAAP transformation
schedules, and analysis of relatively complex and non-routine
transactions are properly completed and reviewed. The situation
was aggravated by the lack of a unified automated consolidation
accounting and reporting system, and the Groups lack of
effective controls over the completeness, accuracy, validity and
restricted access over accounting software applications and
spreadsheets prepared by the Group and used to support
significant financial statement line items. As a result,
numerous audit adjustments to the consolidated financial
statements were identified resulting from errors in the
underlying data or misapplication of accounting principles. The
areas that resulted, or could have resulted, in material errors
to the financial statements have been identified as separate
material weaknesses in this opinion. Any remaining control
deficiencies and adjustments were not material individually or
in the aggregate, nevertheless, there is a reasonable
possibility that due to these design and operating control
deficiencies over period end financial reporting and US GAAP
transformation processes, a material misstatement of the
Groups consolidated financial statements related to any of
its significant accounts may not be prevented or detected on a
timely basis.
227
3) Design and operating deficiencies in controls related to
accounting and financial reporting for acquisitions, including a
lack or shortage of internal resources devoted to the accounting
for acquisitions, and inadequate oversight of the work of
external parties engaged in the appraisal of property, plant and
equipment and mineral licenses, resulted in material adjustments
to the consolidated financial statements related to the carrying
values of property, plant and equipment and mineral licenses
acquired, and deferred taxes and goodwill arising from business
combinations. This material weakness affects all significant
accounts.
4) The Group did not properly design and operate effective
controls over the completeness of its commitments and
contingencies. The Group did not establish effective controls
over the completeness of the contracts management reviewed and
used to prepare the Groups commitments and contingencies
disclosure. As a result, material adjustments were made to its
financial statements related to the disclosure of commitments
and contingencies, including sales and purchase commitments.
This material weakness affects the Groups commitments and
contingencies disclosure.
5) The Group did not design, document and operate effective
controls over the calculation of the lower of cost or
market valuation adjustment for inventories. As a result
of these design and operating deficiencies, material adjustments
were made to its financial statements related to the valuation
of inventories. This material weakness affects inventories, cost
of sales and related financial statement disclosures.
6) The Group did not design and operate effective controls
over the classification and timely accounting for transportation
costs incurred by Group subsidiaries. As a result, material
adjustments were made to its financial statements related to the
classification and recognition of transportation expenses. This
material weakness affects selling and distribution expenses and
related financial statement disclosures.
The material weaknesses above were considered in determining the
nature, timing, and extent of audit tests applied in our audit
of the 2008 consolidated financial statements, and this report
does not affect our report dated June 1, 2009, on those
consolidated financial statements that included an explanatory
paragraph regarding Mechels ability to continue as a going
concern.
In our opinion, because of the effect of the material weaknesses
described above on the achievement of the objectives of the
control criteria, the Group has not maintained effective
internal control over financial reporting as of
December 31, 2008 based on the COSO criteria.
Moscow, Russia
June 1, 2009
(d) Remediation
Activities and Changes in Internal Control over Financial
Reporting
Remediation Activities
(1) We do not have sufficient personnel with technical
accounting and financial reporting expertise to address
relatively complex transactions
and/or
accounting and financial reporting issues that arise from time
to time in the course of our operations, as well as meet
periodic reporting requirements.
We have taken and continue to take steps to correct this
material weakness. We plan to increase staffing in our
International Reporting and Accounting Departments of our
subsidiaries with qualified personnel to address more
effectively our complex accounting and financial reporting
requirements. We plan to hire a person with technical accounting
and financial reporting expertise to sufficiently address
complex accounting issues. In addition, in 2008, we have started
the project of implementation of an automated system designed to
transform our statutory financial statements into U.S. GAAP
financial statements. In 2009 the implementation will be
finished and the system will be moved to the production
environment. An automated system will reduce time needed for
routine tasks and will allow overloaded personnel to pay more
attention to complex accounting issues.
228
(2) We do not have an adequate system of internal
controls over period-end financial reporting to ensure that the
reporting packages received from the subsidiaries are properly
reviewed at the subsidiary and corporate level, and that the
U.S. GAAP transformation schedules and, analysis of
relatively complex and non-routine transactions are properly
completed and reviewed.
As described above, we plan to finish the implementation of an
automated process to support the transformation of statutory
financial statements into U.S. GAAP financial statements.
In addition, we plan to improve the period-end financial
reporting process by requiring all significant non-routine
transactions to be reviewed by qualified accounting personnel.
We are also taking steps to ensure that account reconciliations
and analyses for significant financial statement accounts are
reviewed for completeness and accuracy. We also expect to
implement a process that ensures the timely review and approval
of complex accounting estimates by qualified accounting
personnel and subject matter experts, where appropriate, and to
develop better monitoring controls at the subsidiary and
corporate levels.
(3) We did not design and operate effective controls
over accounting for the business acquisition process.
In order to remedy this material weakness, we intend to:
(a) formalize the due diligence process for major
transactions, including, without limitation, the tax and legal
due diligence process, and follow up our due diligence efforts
with a formal accounting of the purchase price allocation;
(b) develop an accounting checklist to ensure that we
properly identify the effective date of a business combination,
the purchase price consideration and the relevant assets
acquired and liabilities assumed in a manner consistent with the
requirement of SFAS 141, Business Combinations.
We also aim to develop effective and consistent valuation
methods and techniques to account for such business
combinations; and
(c) establish a formal review of the purchase price
allocation to be performed by a methodology expert.
(4) We did not design and operate effective controls
over the completeness of our recorded and disclosed commitments
and contingencies. We did not establish effective controls over
the completeness of the contracts management reviewed and used
to prepare our groups commitments and contingencies
disclosure.
In order to remedy this material weakness, we intend to research
all types of contracts existing at subsidiaries and develop
specific guidance that explains what should be reported in
commitments and contingencies, including evaluation by the
subsidiaries. Completeness of information should be verified by
appropriate personnel, including lawyers and local operating
officers.
In order improve our contract management process, we intend to:
(a) establish the procedure of recording of every contract
in common register and storing all contract in common data base;
(b) implement procedure of timely updating above mentioned
base and control procedures to ensure that the data base is
complete.
(5) We did not design, document and operate effective
controls over the calculation of the lower of cost or
market valuation adjustment for inventories.
We plan to develop detailed guidance for our subsidiaries
accounting personnel to calculate lower of cost or
market valuation adjustment for inventories and to
implement the procedure of inventory valuation on a regular
basis.
(6) We did not design and operate effective controls
over accounting of the transportation costs.
We plan to redesign our group reporting package with a specific
emphasis on transportation expenses and railway tariff and to
develop detailed guidance for transportation costs
classification in the reporting package.
Notwithstanding the steps we have taken and continue to take
that are designed to remedy each material weakness identified
above, we may not be successful in remediating these material
weaknesses in the near or long term and we may not be able to
prevent other material weaknesses in the future. In addition, we
performed
229
additional analysis and other post-closing procedures to ensure
that the consolidated financial statements were prepared in
accordance with generally accepted accounting principles.
Accordingly, we believe that the financial statements included
in this report fairly present in all material respects our
financial position, results of operations and cash flows for the
periods presented.
Except for the matters described above, there has not been any
change in our internal control over financial reporting
identified in the evaluation required by
Rule 13a-15
or
Rule 15d-15
of the Exchange Act that occurred during the period covered by
this annual report that has materially affected, or is
reasonably likely to materially affect, our internal control
over financial reporting.
|
|
Item 16A.
|
Audit
Committee Financial Expert
|
Our Board of Directors has determined that Roger Gale, chairman
of our audit committee, is an audit committee financial
expert. Mr. Gale is independent in accordance with
SEC
Rule 10A-3.
For a description of Mr. Gales experience, see
Item 6. Directors, Senior Management and
Employees Directors and Executive Officers.
We have adopted a code of business conduct and ethics that
applies to our directors, officers and employees. It is
available at www.mechel.com and www.mechel.ru.
|
|
Item 16C.
|
Principal
Accountant Fees and Services
|
Ernst & Young LLC has served as our independent
registered public accountants for each of the fiscal years in
the three year period ended December 31, 2008, for which
audited financial statements appear in this Annual Report on
Form 20-F.
The following table presents the aggregate fees for professional
services and other services rendered by Ernst & Young
LLC in 2008 and 2007, respectively.
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
|
(In thousands of U.S. dollars, net of VAT)
|
|
|
Audit Fees
|
|
|
12,915.0
|
|
|
|
7,977.0
|
|
Audit-related fees
|
|
|
75.0
|
|
|
|
|
|
Tax Fees
|
|
|
|
|
|
|
|
|
All Other Fees
|
|
|
3.0
|
|
|
|
219.0
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
12,993.0
|
|
|
|
8,196.0
|
|
|
|
|
|
|
|
|
|
|
Audit
Fees
The amount of audit fees includes fees necessary to perform an
audit or interim review in accordance with the standards of the
Public Company Accounting Oversight Board (United States) and
services that generally only the independent auditor can
reasonably provide, such as comfort letters, statutory audits,
attest services, consents and assistance with, and review of,
documents filed with the SEC.
Audit-related
Fees
This category usually includes assurance and related services
that are typically performed by the independent auditor. More
specifically, these services could include, among others,
employee benefit plan audits, IT-related audits, consultation
concerning financial accounting and reporting standards.
Tax
Fees
Tax services include, among others, tax consultation related to
proposed and consummated transactions, restructuring, personal
taxation and general tax consultation.
230
Other
Fees
Other fees include, among other things, fees for the allowable
assistance with implementing Section 404 and performing
ongoing quality assurance of the accounting and reporting system
implementation project, and internal staff training and
subscription fees.
Audit
Committee Pre-Approval Policies and Procedures
The Sarbanes-Oxley Act of 2002 required that we implement a
pre-approval process for all engagements with our independent
public accountants. In compliance with Sarbanes-Oxley
requirements pertaining to auditor independence, our Audit
Committee pre-approves the engagement terms and fees of
Ernst & Young LLC for all audit and non-audit
services, including tax services. All audit and tax services
rendered by Ernst & Young LLC in 2008 were approved by
the Audit Committee before Ernst & Young LLC was
engaged for such services. No services of any kind were approved
pursuant to a waiver permitted pursuant to 17 CFR
210.2-01(c)(7)(i)(C).
|
|
Item 16D.
|
Exemptions
from the Listing Standards for Audit Committees
|
None.
|
|
Item 16E.
|
Purchases
of Equity Securities by the Issuer and Affiliated
Purchasers
|
We did not repurchase any shares, GDSs or ADSs in 2008.
|
|
Item 16F.
|
Change
in Registrants Certifying Accountant
|
Not applicable.
|
|
Item 16G.
|
Corporate
Governance
|
The New York Stock Exchange permits us to follow certain home
country corporate governance practices, which are different from
those required for U.S. companies under the New York Stock
Exchanges Listed Company Manual. The following table sets
forth the most important differences between the New York Stock
Exchange corporate governance requirements for
U.S. companies under NYSE Listed Company Manual
Section 303A and our current practices.
|
|
|
NYSE Corporate Governance Rules for U.S. Companies
|
|
Our Corporate Governance Practices
|
|
A majority of directors must be independent, as determined by
the board. (Section 303A.01 and 02).
|
|
We comply with this requirement.
|
|
|
|
Non-management directors must meet at regularly scheduled
executive sessions without management. (Section 303A.03).
|
|
We comply with this requirement.
|
|
|
|
Listed companies must have a nominating/corporate governance and
a compensation committee, each composed entirely of independent
directors and having a written charter specifying the
committees purpose and responsibilities, as well as annual
performance evaluation of the committee. (Section 303A.04
and 05).
|
|
Currently, these matters are being considered by our entire
board of directors. We expect to have these committees in the
future.
|
|
|
|
Listed companies must have an audit committee that satisfies the
requirements of
Rule 10A-3
under the Exchange Act. (Section 303A.06).
|
|
We comply with this requirement.
|
|
|
|
Audit committee must have a minimum of three members and have a
written charter specifying the committees purpose, an
annual performance evaluation and its duties and
responsibilities. (Section 303A.07(a) and(c)).
|
|
We comply with this requirement.
|
231
|
|
|
NYSE Corporate Governance Rules for U.S. Companies
|
|
Our Corporate Governance Practices
|
|
|
|
|
Listed companies must have an internal audit function.
(Section 303A.07(d)).
|
|
We comply with this requirement.
|
|
|
|
Shareholders must be given the opportunity to vote on all equity
compensation plans and material revisions,
(Section 303A.08).
|
|
Our charter requires the shareholders meeting to approve annual
remuneration of board members.
|
|
|
|
Listed companies must adopt and disclose corporate governance
guidelines. (Section 303A.09).
|
|
We comply with this requirement.
|
|
|
|
Listed companies must adopt and disclose a code of business
conduct and ethics for directors, officers and employees, and
promptly disclose any waivers of the code for directors or
executive officers. (Section 303A.10).
|
|
We comply with this requirement.
|
|
|
|
The CEO must certify to the NYSE each year that he or she is not
aware of any violation by the company of NYSE corporate
governance listing standards, qualifying the certification to
the extent necessary. The CEO must promptly notify the NYSE in
writing after any executive officer of the listed company
becomes aware of any material non-compliance with any applicable
provisions of the NYSE Listing Standards. Listed companies must
submit an executed Written Affirmation annually to the NYSE. In
addition, listed companies must submit an interim Written
Affirmation each time a change occurs to the board or any of the
committees subject to the NYSE Listing Standards. The annual and
interim Written Affirmations must be in the form specified by
the NYSE. (Section 303A.12).
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|
We comply with this requirement.
|
|
|
|
Listed companies must have and maintain a publicly accessible
website. (Section 303A.14).
|
|
We comply with this requirement.
|
PART III
|
|
Item 17.
|
Financial
Statements
|
See instead Item 18. Financial Statements.
|
|
Item 18.
|
Financial
Statements
|
The following financial statements, together with the report of
Ernst & Young LLC, are filed as part of this annual
report on
Form 20-F.
|
|
|
|
|
Index to Consolidated Financial Statements
|
|
|
F-1
|
|
|
|
|
F-2
|
|
|
|
|
F-3
|
|
|
|
|
F-4
|
|
|
|
|
F-5
|
|
|
|
|
F-7
|
|
|
|
|
F-8
|
|
232
|
|
|
|
|
Exhibit No.
|
|
Description
|
|
|
1
|
.1
|
|
Charter of Mechel OAO registered on February 20, 2007
|
|
1
|
.2
|
|
Amendment to Charter of Mechel OAO registered on August 27,
2007
|
|
1
|
.3
|
|
Amendment to Charter of Mechel OAO registered on May 7, 2008
|
|
1
|
.4
|
|
Amendment to Charter of Mechel OAO registered on May 29,
2008
|
|
1
|
.5
|
|
Amendment to Charter of Mechel OAO registered on May 7, 2009
|
|
8
|
.1
|
|
Subsidiaries of Mechel
|
|
12
|
.1
|
|
Certification by the Chief Executive Officer pursuant to
Section 302 of the Sarbanes-Oxley Act of 2002
|
|
12
|
.2
|
|
Certification by the Chief Financial Officer pursuant to
Section 302 of the Sarbanes-Oxley Act of 2002
|
|
13
|
.1
|
|
Certification by the Chief Executive Officer pursuant to
18 U.S.C. Section 1350, as adopted pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002
|
|
13
|
.2
|
|
Certification by the Chief Financial Officer pursuant to
18 U.S.C. Section 1350, as adopted pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002
|
233
SIGNATURES
The registrant hereby certifies that it meets all of the
requirements for filing on
Form 20-F
and that it has duly caused and authorized the undersigned to
sign this annual report on its behalf.
Mechel OAO
Name: Igor V. Zyuzin
|
|
|
|
Title:
|
Chief Executive Officer
|
Date: June 23, 2009
234
INDEX TO
CONSOLIDATED FINANCIAL STATEMENTS
F-1
Report of
Independent Registered Public Accounting Firm
Shareholders and the Board of Directors
Mechel OAO
We have audited the accompanying consolidated balance sheets of
Mechel OAO, an open joint stock company, and subsidiaries
(hereinafter referred to as the Group) as of
December 31, 2008 and 2007, and the related consolidated
statements of income and comprehensive income,
shareholders equity, and cash flows for each of the three
years in the period ended December 31, 2008. These
financial statements are the responsibility of the Groups
management. Our responsibility is to express an opinion on these
financial statements based on our audits.
We conducted our audits in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. An audit includes examining, on a
test basis, evidence supporting the amounts and disclosures in
the financial statements. An audit also includes assessing the
accounting principles used and significant estimates made by
management as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable
basis for our opinion.
As more fully described in Note 3(e) to the consolidated
financial statements, the value of property, plant, and
equipment pertaining to non-controlling shareholders in the
accounting for minority interests resulting from acquisitions of
various subsidiaries has been recorded at appraised values
rather than at historical cost as required by accounting
principles generally accepted in the United States.
In our opinion, except for the effects of the matter discussed
in the preceding paragraph, the financial statements referred to
above present fairly, in all material respects, the consolidated
financial position of the Group at December 31, 2008 and
2007, and the consolidated results of its operations and its
cash flows for each of the three years in the period ended
December 31, 2008, in conformity with accounting principles
generally accepted in the United States.
As discussed in Note 3(w) to the consolidated financial
statements, effective January 1, 2007, the Group adopted
the provisions of the FASB Interpretation No. 48,
Accounting for Uncertainty in Income Taxes an
Interpretation of FASB Statement No. 109.
The accompanying consolidated financial statements have been
prepared assuming that the Group will continue as a going
concern. As more fully described in Note 2, as of
December 31, 2008, the Group has significant debt that it
does not have the ability to repay without its refinancing or
restructuring. As also disclosed, the Group has not complied
with certain covenants of its major loan agreements with banks.
The Group is dependent upon reaching agreements with its banks
to refinance or restructure its debt obligations. These
conditions raise substantial doubt about the Groups
ability to continue as a going concern. Managements plans
in regard to these matters also are described in Note 2.
The accompanying consolidated financial statements do not
include any adjustments to reflect the possible future effects
on the recoverability and classification of assets or the
amounts and classification of liabilities that may result from
the outcome of this uncertainty.
We also have audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
Groups internal control over financial reporting as of
December 31, 2008, based on criteria established in
Internal Control-Integrated Framework issued by the Committee of
Sponsoring Organizations of the Treadway Commission and our
report dated June 1, 2009 expressed an adverse opinion
thereon.
Moscow, Russia
June 1, 2009
F-2
MECHEL
OAO (formerly Mechel Steel Group OAO)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
Notes
|
|
2008
|
|
|
2007
|
|
|
|
(In thousands of U.S. dollars,
|
|
|
|
except share amounts)
|
|
|
ASSETS
|
Cash and cash equivalents
|
|
5
|
|
$
|
254,839
|
|
|
$
|
236,779
|
|
Accounts receivable, net of allowance for doubtful accounts of
$110,613 in 2008 and $26,781 in 2007
|
|
6
|
|
|
406,749
|
|
|
|
341,756
|
|
Due from related parties
|
|
10
|
|
|
22,171
|
|
|
|
4,988
|
|
Inventories
|
|
7
|
|
|
1,365,109
|
|
|
|
1,006,858
|
|
Deferred income taxes
|
|
21
|
|
|
22,047
|
|
|
|
12,331
|
|
Prepayments and other current assets
|
|
8
|
|
|
674,261
|
|
|
|
633,993
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
|
|
2,745,176
|
|
|
|
2,236,705
|
|
Long-term investments in related parties
|
|
9
|
|
|
80,408
|
|
|
|
92,571
|
|
Other long-term investments
|
|
9
|
|
|
472,772
|
|
|
|
58,595
|
|
Intangible assets, net
|
|
11
|
|
|
6,956
|
|
|
|
7,408
|
|
Property, plant and equipment, net
|
|
12
|
|
|
4,277,841
|
|
|
|
3,701,762
|
|
Mineral licenses, net
|
|
13
|
|
|
3,430,642
|
|
|
|
2,131,483
|
|
Other non-current assets
|
|
14
|
|
|
57,844
|
|
|
|
67,918
|
|
Deferred income taxes
|
|
21
|
|
|
27,551
|
|
|
|
16,755
|
|
Goodwill
|
|
4(o)
|
|
|
910,444
|
|
|
|
914,446
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
|
|
$
|
12,009,634
|
|
|
$
|
9,227,643
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND SHAREHOLDERS EQUITY
|
Short-term borrowings and current portion of long-term debt
(including debt of $4,233,751 with loan covenant violations in
2008)
|
|
15
|
|
$
|
5,149,415
|
|
|
$
|
1,135,104
|
|
Accounts payable and accrued expenses:
|
|
|
|
|
|
|
|
|
|
|
Trade payable to vendors of goods and services
|
|
|
|
|
688,702
|
|
|
|
222,753
|
|
Advances received
|
|
|
|
|
125,042
|
|
|
|
147,739
|
|
Accrued expenses and other current liabilities
|
|
|
|
|
143,587
|
|
|
|
144,083
|
|
Taxes and social charges payable
|
|
|
|
|
131,241
|
|
|
|
123,794
|
|
Unrecognized income tax benefits
|
|
21
|
|
|
27,176
|
|
|
|
79,211
|
|
Due to related parties
|
|
10
|
|
|
1,588
|
|
|
|
3,596
|
|
Asset retirement obligation, current portion
|
|
17
|
|
|
6,387
|
|
|
|
5,366
|
|
Deferred income taxes
|
|
21
|
|
|
17,785
|
|
|
|
33,056
|
|
Deferred revenue
|
|
|
|
|
1,776
|
|
|
|
20,949
|
|
Pension obligations, current portion
|
|
18
|
|
|
28,960
|
|
|
|
63,706
|
|
Dividends payable
|
|
|
|
|
4,919
|
|
|
|
|
|
Finance lease liabilities, current portion
|
|
19
|
|
|
14,891
|
|
|
|
11,708
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
|
|
6,341,469
|
|
|
|
1,991,065
|
|
Long-term debt, net of current portion
|
|
15
|
|
|
219,816
|
|
|
|
2,321,922
|
|
Asset retirement obligations, net of current portion
|
|
17
|
|
|
65,217
|
|
|
|
65,928
|
|
Pension obligations, net of current portion
|
|
18
|
|
|
158,070
|
|
|
|
266,660
|
|
Deferred income taxes
|
|
21
|
|
|
841,214
|
|
|
|
701,318
|
|
Finance lease liabilities, net of current portion
|
|
19
|
|
|
54,161
|
|
|
|
73,377
|
|
Commitments and contingencies
|
|
26
|
|
|
|
|
|
|
|
|
Other long-term liabilities
|
|
|
|
|
8,026
|
|
|
|
1,917
|
|
Minority interests
|
|
4(p)
|
|
|
290,849
|
|
|
|
300,523
|
|
Shareholders
Equity
|
|
|
|
|
|
|
|
|
|
|
Common shares (10 Russian rubles par value;
497,969,086 shares authorized,
416,270,745 shares issued and outstanding as of
December 31, 2008 and 2007)
|
|
20
|
|
|
133,507
|
|
|
|
133,507
|
|
Additional paid-in capital
|
|
|
|
|
415,070
|
|
|
|
415,070
|
|
Accumulated other comprehensive income
|
|
|
|
|
158,937
|
|
|
|
305,467
|
|
Retained earnings
|
|
|
|
|
3,323,298
|
|
|
|
2,650,889
|
|
|
|
|
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
|
|
4,030,812
|
|
|
|
3,504,933
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
|
|
$
|
12,009,634
|
|
|
$
|
9,227,643
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements
F-3
MECHEL
OAO (formerly Mechel Steel Group OAO)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
Notes
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
(In thousands of U.S. dollars,
|
|
|
|
|
|
except share and per share amounts)
|
|
|
Revenue, net (including related party amounts of $68,328,
$110,056 and $66,998 during 2008, 2007 and 2006, respectively)
|
|
|
|
$
|
9,950,705
|
|
|
$
|
6,683,842
|
|
|
$
|
4,397,811
|
|
Cost of goods sold (including related party amounts of $12,213,
$157,427 and $142,959 during 2008, 2007 and 2006, respectively)
|
|
|
|
|
(5,260,108
|
)
|
|
|
(4,166,864
|
)
|
|
|
(2,860,224
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
|
|
4,690,597
|
|
|
|
2,516,978
|
|
|
|
1,537,587
|
|
Selling, distribution and operating expenses:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution expenses
|
|
|
|
|
(1,348,989
|
)
|
|
|
(621,811
|
)
|
|
|
(418,901
|
)
|
Taxes other than income tax
|
|
22
|
|
|
(116,590
|
)
|
|
|
(83,994
|
)
|
|
|
(82,140
|
)
|
Accretion expense
|
|
17
|
|
|
(6,078
|
)
|
|
|
(3,101
|
)
|
|
|
(7,433
|
)
|
Loss on write-off of property, plant and equipment
|
|
|
|
|
(4,323
|
)
|
|
|
|
|
|
|
(2,418
|
)
|
Allowance for doubtful accounts
|
|
6
|
|
|
(103,632
|
)
|
|
|
(1,411
|
)
|
|
|
(2,722
|
)
|
General, administrative and other operating expenses
|
|
23
|
|
|
(554,716
|
)
|
|
|
(409,068
|
)
|
|
|
(298,275
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total selling, distribution and operating expenses
|
|
|
|
|
(2,134,328
|
)
|
|
|
(1,119,385
|
)
|
|
|
(811,889
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income
|
|
|
|
|
2,556,269
|
|
|
|
1,397,593
|
|
|
|
725,698
|
|
Other income and (expense):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from equity investments
|
|
9
|
|
|
717
|
|
|
|
8
|
|
|
|
(9,858
|
)
|
Interest income
|
|
|
|
|
11,614
|
|
|
|
12,278
|
|
|
|
8,314
|
|
Interest expense
|
|
|
|
|
(324,083
|
)
|
|
|
(98,976
|
)
|
|
|
(38,183
|
)
|
Gain on revaluation of trading securities
|
|
|
|
|
|
|
|
|
|
|
|
|
50,688
|
|
Other (expenses) income, net
|
|
24
|
|
|
(18,821
|
)
|
|
|
19,844
|
|
|
|
69,401
|
|
Foreign exchange (loss) gain
|
|
|
|
|
(877,428
|
)
|
|
|
54,700
|
|
|
|
58,773
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other income and (expense), net
|
|
|
|
|
(1,208,001
|
)
|
|
|
(12,146
|
)
|
|
|
139,135
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before income tax, minority interest, discontinued
operations and extraordinary gain
|
|
21
|
|
|
1,348,268
|
|
|
|
1,385,447
|
|
|
|
864,833
|
|
Income tax expense
|
|
21
|
|
|
(118,887
|
)
|
|
|
(356,320
|
)
|
|
|
(230,599
|
)
|
Minority interest in income of subsidiaries
|
|
4(p)
|
|
|
(88,837
|
)
|
|
|
(116,234
|
)
|
|
|
(31,528
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
|
|
|
|
|
1,140,544
|
|
|
|
912,893
|
|
|
|
602,706
|
|
Income from discontinued operations, net of tax
|
|
|
|
|
|
|
|
|
158
|
|
|
|
543
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
$
|
1,140,544
|
|
|
$
|
913,051
|
|
|
$
|
603,249
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Currency translation adjustment
|
|
|
|
|
(227,618
|
)
|
|
|
136,673
|
|
|
|
148,920
|
|
Change in pension benefit obligation
|
|
|
|
|
87,659
|
|
|
|
(14,365
|
)
|
|
|
|
|
Adjustment of available-for-sale securities
|
|
|
|
|
(6,571
|
)
|
|
|
(5,059
|
)
|
|
|
11,203
|
|
Additional minimum pension liability
|
|
18
|
|
|
|
|
|
|
|
|
|
|
(4,669
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
$
|
994,014
|
|
|
$
|
1,030,300
|
|
|
$
|
758,703
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted earnings per share:
|
|
20
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per share from continuing operations
|
|
|
|
$
|
2.74
|
|
|
$
|
2.19
|
|
|
$
|
1.48
|
|
Income per share effect of discontinued operations
|
|
|
|
|
0.00
|
|
|
|
0.00
|
|
|
|
0.00
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income per share
|
|
|
|
$
|
2.74
|
|
|
$
|
2.19
|
|
|
$
|
1.48
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average number of shares outstanding
|
|
|
|
|
416,270,745
|
|
|
|
416,270,745
|
|
|
|
408,979,356
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements
F-4
MECHEL
OAO (formerly Mechel Steel Group OAO)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
Notes
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
(In thousands of U.S. dollars)
|
|
|
Cash Flows from Operating Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
$
|
1,140,544
|
|
|
$
|
913,051
|
|
|
$
|
603,249
|
|
Adjustments to reconcile net income to net cash provided by
operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation
|
|
|
|
|
360,587
|
|
|
|
250,333
|
|
|
|
177,303
|
|
Depletion and amortization
|
|
|
|
|
102,710
|
|
|
|
39,982
|
|
|
|
18,924
|
|
Foreign exchange loss (gain)
|
|
|
|
|
877,428
|
|
|
|
(54,700
|
)
|
|
|
(58,773
|
)
|
Deferred income taxes
|
|
21
|
|
|
(403,816
|
)
|
|
|
(18,320
|
)
|
|
|
22,299
|
|
Allowance for doubtful accounts
|
|
6
|
|
|
103,632
|
|
|
|
1,411
|
|
|
|
2,722
|
|
Inventory write-down
|
|
7
|
|
|
278,176
|
|
|
|
1,227
|
|
|
|
525
|
|
Accretion expense
|
|
17
|
|
|
6,078
|
|
|
|
3,101
|
|
|
|
7,433
|
|
Loss on write-off of property, plant and equipment
|
|
|
|
|
4,323
|
|
|
|
|
|
|
|
2,418
|
|
Minority interest
|
|
4(p)
|
|
|
88,837
|
|
|
|
116,234
|
|
|
|
31,528
|
|
Gain on revaluation of trading securities
|
|
|
|
|
|
|
|
|
|
|
|
|
(50,688
|
)
|
Change in undistributed earnings of equity investments
|
|
9
|
|
|
(717
|
)
|
|
|
(8
|
)
|
|
|
17,426
|
|
Non-cash interest on long-term tax and pension liabilities
|
|
|
|
|
18,426
|
|
|
|
6,942
|
|
|
|
6,173
|
|
Loss on sale of property, plant and equipment
|
|
|
|
|
15,641
|
|
|
|
10,581
|
|
|
|
1,320
|
|
(Gain) loss on sale of investments
|
|
24
|
|
|
(4,568
|
)
|
|
|
13,426
|
|
|
|
5,047
|
|
Gain on discharged asset retirement obligations
|
|
|
|
|
|
|
|
|
(14,430
|
)
|
|
|
(2,112
|
)
|
Income from discontinued operations
|
|
|
|
|
|
|
|
|
(158
|
)
|
|
|
(543
|
)
|
Gain on accounts payable with expired legal term
|
|
24
|
|
|
(2,370
|
)
|
|
|
(12,158
|
)
|
|
|
(843
|
)
|
Gain on forgiveness of fines and penalties
|
|
24
|
|
|
|
|
|
|
(8,311
|
)
|
|
|
(69,767
|
)
|
Stock-based compensation expense
|
|
|
|
|
|
|
|
|
|
|
|
|
260
|
|
Amortization of loan origination fee and costs on bonds issue
|
|
|
|
|
28,102
|
|
|
|
|
|
|
|
673
|
|
Pension service cost and amortization of prior year service cost
|
|
|
|
|
9,745
|
|
|
|
2,681
|
|
|
|
3,510
|
|
Pension benefit plan curtailment gain
|
|
18
|
|
|
(23,421
|
)
|
|
|
|
|
|
|
|
|
Provision for short-term investment
|
|
|
|
|
|
|
|
|
4,124
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net change before changes in working capital
|
|
|
|
|
2,599,337
|
|
|
|
1,255,008
|
|
|
|
718,084
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Changes in working capital items, net of effects from
acquisition of new subsidiaries:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trading securities
|
|
|
|
|
|
|
|
|
257,185
|
|
|
|
|
|
Accounts receivable
|
|
|
|
|
(140,545
|
)
|
|
|
(118,101
|
)
|
|
|
(9,004
|
)
|
Inventories
|
|
|
|
|
(658,930
|
)
|
|
|
(254,342
|
)
|
|
|
(159,103
|
)
|
Trade payable to vendors of goods and services
|
|
|
|
|
594,639
|
|
|
|
(19,909
|
)
|
|
|
(47,940
|
)
|
Advances received
|
|
|
|
|
(6,230
|
)
|
|
|
(56,697
|
)
|
|
|
43,474
|
|
Accrued taxes and other liabilities
|
|
|
|
|
(8,353
|
)
|
|
|
(67,155
|
)
|
|
|
24,715
|
|
Settlements with related parties
|
|
|
|
|
(9,308
|
)
|
|
|
(3,237
|
)
|
|
|
3,430
|
|
Current assets and liabilities of discontinued operations
|
|
|
|
|
|
|
|
|
(234
|
)
|
|
|
(187
|
)
|
Deferred revenue and cost of inventory in transit, net
|
|
|
|
|
(16,591
|
)
|
|
|
14,700
|
|
|
|
(12,316
|
)
|
Other current assets
|
|
|
|
|
(79,196
|
)
|
|
|
(49,686
|
)
|
|
|
(6,230
|
)
|
Prepayments to non-state pension funds
|
|
|
|
|
4,254
|
|
|
|
(38,981
|
)
|
|
|
|
|
Unrecognized income tax benefits
|
|
|
|
|
(49,136
|
)
|
|
|
(13,582
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities
|
|
|
|
|
2,229,941
|
|
|
|
904,969
|
|
|
|
554,923
|
|
Cash Flows from Investing Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Acquisition of Oriel, less cash acquired
|
|
4(b)
|
|
|
(1,439,600
|
)
|
|
|
|
|
|
|
|
|
Acquisition of Ductil Steel S.A., less cash acquired
|
|
4(a)
|
|
|
(197,621
|
)
|
|
|
|
|
|
|
|
|
Advances paid for BCG Companies
|
|
9
|
|
|
(438,623
|
)
|
|
|
|
|
|
|
|
|
Acquisition of HBL, less cash acquired
|
|
4(c)
|
|
|
(14,593
|
)
|
|
|
|
|
|
|
|
|
F-5
MECHEL
OAO (formerly Mechel Steel Group OAO)
Consolidated
Statements of Cash Flows (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
Notes
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
(In thousands of U.S. dollars)
|
|
|
Acquisition of Moskoks, less cash acquired
|
|
4(h)
|
|
|
|
|
|
|
|
|
|
|
(156,474
|
)
|
Acquisition of in Yakutugol, less cash acquired
|
|
4(e)
|
|
|
|
|
|
|
(1,580,004
|
)
|
|
|
|
|
Acquisition of Elgaugol, less cash acquired
|
|
4(e)
|
|
|
|
|
|
|
(345,861
|
)
|
|
|
|
|
Acquisition of SKPP, less cash acquired
|
|
4(i)
|
|
|
|
|
|
|
(280,853
|
)
|
|
|
|
|
Acquisition of BFP, less cash acquired
|
|
4(k)
|
|
|
|
|
|
|
(186,665
|
)
|
|
|
|
|
Acquisition of KPSC, less cash acquired
|
|
4(j)
|
|
|
|
|
|
|
(78,304
|
)
|
|
|
|
|
Acquisition of other subsidiaries, less cash acquired
|
|
|
|
|
|
|
|
|
(17,454
|
)
|
|
|
(2,153
|
)
|
Acquisition of minority interest in subsidiaries
|
|
4(p)
|
|
|
(51,346
|
)
|
|
|
(2,378
|
)
|
|
|
(4,016
|
)
|
Investment in TPP Rousse
|
|
4(n)
|
|
|
|
|
|
|
(73,539
|
)
|
|
|
|
|
Investments in other marketable securities
|
|
|
|
|
|
|
|
|
(3,289
|
)
|
|
|
(2,016
|
)
|
Proceeds from disposal of non-marketable equity securities
|
|
|
|
|
7,457
|
|
|
|
|
|
|
|
6,507
|
|
Other long-term investments
|
|
|
|
|
|
|
|
|
(27,743
|
)
|
|
|
|
|
Repayments of short-term loans issued
|
|
|
|
|
930
|
|
|
|
18,709
|
|
|
|
|
|
Proceeds from disposals of property, plant and equipment
|
|
|
|
|
3,644
|
|
|
|
456
|
|
|
|
3,456
|
|
Purchases of mineral licenses
|
|
|
|
|
(4,344
|
)
|
|
|
(3,517
|
)
|
|
|
(6,382
|
)
|
Purchases of property, plant and equipment
|
|
|
|
|
(1,166,987
|
)
|
|
|
(830,024
|
)
|
|
|
(391,460
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
|
|
(3,301,083
|
)
|
|
|
(3,410,466
|
)
|
|
|
(552,538
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Financing Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds from short-term borrowings
|
|
|
|
|
5,593,547
|
|
|
|
4,047,426
|
|
|
|
883,307
|
|
Repayment of short-term borrowings
|
|
|
|
|
(3,856,110
|
)
|
|
|
(3,156,412
|
)
|
|
|
(1,116,762
|
)
|
Dividends paid
|
|
20
|
|
|
(467,916
|
)
|
|
|
(317,893
|
)
|
|
|
(189,583
|
)
|
Purchase of treasury stock
|
|
|
|
|
|
|
|
|
|
|
|
|
(36,449
|
)
|
Proceeds from disposal of treasury stock
|
|
|
|
|
|
|
|
|
|
|
|
|
1,248
|
|
Proceeds from long-term debt
|
|
|
|
|
99,377
|
|
|
|
2,004,780
|
|
|
|
415,345
|
|
Repayment of long-term debt
|
|
|
|
|
(21,388
|
)
|
|
|
(6,586
|
)
|
|
|
(110,840
|
)
|
Repayment of obligations under finance lease
|
|
|
|
|
(48,541
|
)
|
|
|
(21,434
|
)
|
|
|
(9,048
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by (used in) financing activities
|
|
|
|
|
1,298,969
|
|
|
|
2,549,881
|
|
|
|
(162,782
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of exchange rate changes on cash and cash equivalents
|
|
|
|
|
(209,767
|
)
|
|
|
19,781
|
|
|
|
21,236
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in cash and cash equivalents
|
|
|
|
|
18,060
|
|
|
|
64,165
|
|
|
|
(139,161
|
)
|
Cash and cash equivalents at beginning of year
|
|
5
|
|
|
236,779
|
|
|
|
172,614
|
|
|
|
311,775
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year
|
|
5
|
|
$
|
254,839
|
|
|
$
|
236,779
|
|
|
$
|
172,614
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplementary cash flow information
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest paid, net of amount capitalized
|
|
|
|
$
|
(266,010
|
)
|
|
$
|
(85,819
|
)
|
|
$
|
(38,882
|
)
|
Income taxes paid
|
|
|
|
$
|
(750,863
|
)
|
|
$
|
(471,004
|
)
|
|
$
|
(196,913
|
)
|
Non-cash Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net assets of subsidiaries contributed by minority shareholders
in exchange for shares issued by subsidiaries
|
|
20
|
|
$
|
|
|
|
$
|
2,743
|
|
|
$
|
9,641
|
|
Acquisition of equipment under finance lease
|
|
19
|
|
$
|
10,637
|
|
|
$
|
33,228
|
|
|
$
|
46,855
|
|
Increase in goodwill as a result of derecognition of deferred
tax assets related to acquisitions
|
|
21
|
|
$
|
44,568
|
|
|
|
|
|
|
|
|
|
Conversion of debt into shares of subsidiaries
|
|
|
|
$
|
|
|
|
$
|
|
|
|
$
|
20,482
|
|
Treasury shares issued to acquire subsidiary
|
|
20
|
|
$
|
|
|
|
$
|
|
|
|
$
|
119,950
|
|
F-6
MECHEL
OAO (formerly Mechel Steel Group OAO)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additional
|
|
|
Other
|
|
|
|
|
|
|
|
|
|
Common Shares
|
|
|
Treasury Shares
|
|
|
Paid-in-
|
|
|
Comprehensive
|
|
|
Retained
|
|
|
|
|
|
|
Shares
|
|
|
Amount
|
|
|
Shares
|
|
|
Amount
|
|
|
Capital
|
|
|
Income
|
|
|
Earnings
|
|
|
Total
|
|
|
|
(In thousands of U.S. dollars, except share amounts)
|
|
|
Balances as of December 31, 2005
|
|
|
416,270,745
|
|
|
$
|
133,507
|
|
|
|
(13,152,065
|
)
|
|
$
|
(4,187
|
)
|
|
$
|
321,864
|
|
|
$
|
42,046
|
|
|
$
|
1,717,244
|
|
|
$
|
2,210,474
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
603,249
|
|
|
|
603,249
|
|
Dividends
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(189,582
|
)
|
|
|
(189,582
|
)
|
Cumulative translation adjustment for 2006
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
148,920
|
|
|
|
|
|
|
|
148,920
|
|
Additional minimum pension liability (Note 18)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,669
|
)
|
|
|
|
|
|
|
(4,669
|
)
|
Adjustment of available-for-sale securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11,203
|
|
|
|
|
|
|
|
11,203
|
|
Effect of SFAS No. 158 adoption (Note 18)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(9,282
|
)
|
|
|
|
|
|
|
(9,282
|
)
|
Purchase of treasury stock from a related party (Note 20)
|
|
|
|
|
|
|
|
|
|
|
(5,648,850
|
)
|
|
|
(36,449
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(36,449
|
)
|
Stock-based compensation (Note 20)
|
|
|
|
|
|
|
|
|
|
|
155,857
|
|
|
|
51
|
|
|
|
1,457
|
|
|
|
|
|
|
|
|
|
|
|
1,508
|
|
Treasury shares used for acquisition of subsidiaries
(Note 20)
|
|
|
|
|
|
|
|
|
|
|
18,645,058
|
|
|
|
40,585
|
|
|
|
79,365
|
|
|
|
|
|
|
|
|
|
|
|
119,950
|
|
Additional capital arising on acquisition of minority interest
(Note 20)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9,641
|
|
|
|
|
|
|
|
|
|
|
|
9,641
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balances as of December 31, 2006
|
|
|
416,270,745
|
|
|
$
|
133,507
|
|
|
|
|
|
|
$
|
|
|
|
$
|
412,327
|
|
|
$
|
188,218
|
|
|
$
|
2,130,911
|
|
|
$
|
2,864,963
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
913,051
|
|
|
|
913,051
|
|
Dividends (Note 20)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(317,893
|
)
|
|
|
(317,893
|
)
|
Adjustment of available-for-sale securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5,059
|
)
|
|
|
|
|
|
|
(5,059
|
)
|
Change in pension benefit obligation (Note 18)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(14,365
|
)
|
|
|
|
|
|
|
(14,365
|
)
|
Cumulative translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
136,673
|
|
|
|
|
|
|
|
136,673
|
|
Additional capital arising on acquisition of minority interest
(Note 20)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,743
|
|
|
|
|
|
|
|
|
|
|
|
2,743
|
|
Effect of FIN No. 48 adoption (Note 21)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(75,180
|
)
|
|
|
(75,180
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balances as of December 31, 2007
|
|
|
416,270,745
|
|
|
$
|
133,507
|
|
|
|
|
|
|
$
|
|
|
|
$
|
415,070
|
|
|
$
|
305,467
|
|
|
$
|
2,650,889
|
|
|
$
|
3,504,933
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,140,544
|
|
|
|
1,140,544
|
|
Dividends (Note 20)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(468,135
|
)
|
|
|
(468,135
|
)
|
Adjustment of available-for-sale securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6,571
|
)
|
|
|
|
|
|
|
(6,571
|
)
|
Change in pension benefit obligation (Note 18)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
87,659
|
|
|
|
|
|
|
|
87,659
|
|
Cumulative translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(227,618
|
)
|
|
|
|
|
|
|
(227,618
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balances as of December 31, 2008
|
|
|
416,270,745
|
|
|
$
|
133,507
|
|
|
|
|
|
|
$
|
|
|
|
$
|
415,070
|
|
|
$
|
158,937
|
|
|
$
|
3,323,298
|
|
|
$
|
4,030,812
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements
F-7
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
As of December 31, 2008 and 2007, and for each of the three
years in the period ended
December 31, 2008
(All
amounts are in thousands of U.S. dollars, unless stated
otherwise)
Mechel OAO (Mechel, formerly Mechel
Steel Group OAO) was incorporated on March 19, 2003, under
the laws of the Russian Federation in connection with a
reorganization to serve as a holding company for various steel
and mining companies owned by two individual shareholders (the
Controlling Shareholders). The Controlling
Shareholders, directly or through their affiliates, either
acquired existing companies or established new companies, at
varying dates from 1995 through March 19, 2003, which were
contributed to Mechel after its formation. Mechel and its
subsidiaries are collectively referred to herein as the
Group. Set forth below is a summary of the
Groups primary subsidiaries:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Date Control
|
|
Interest in Voting Stock Held by
|
|
|
|
|
|
|
|
Acquired/Date of
|
|
the Group at December 31,
|
|
Name of Subsidiary
|
|
Registered in
|
|
Core Business
|
|
Incorporation(*)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Mechel International Holdings AG
(MIH)(1)
|
|
Switzerland
|
|
Holding and trading
|
|
July 1, 1995
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Mechel Metal Supply AG (MMS)
|
|
Liechtenstein
|
|
Trading
|
|
Oct 30, 2000
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Mechel Trading House (MTH)
|
|
Russia
|
|
Trading
|
|
June 23, 1997
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Southern Kuzbass Coal Company (SKCC), including its most
significant subsidiaries:
|
|
Russia
|
|
Coal mining
|
|
Jan 21, 1999
|
|
|
95.4
|
%
|
|
|
93.5
|
%
|
|
|
93.5
|
%
|
Tomusinsk Open Pit Mine (TOPM)
|
|
Russia
|
|
Coal mining
|
|
Jan 21, 1999
|
|
|
74.5
|
%
|
|
|
74.4
|
%
|
|
|
74.4
|
%
|
Olzherassk Open Pit Mine (OOPM)**
|
|
Russia
|
|
Coal mining
|
|
Dec 28, 1999
|
|
|
|
|
|
|
|
|
|
|
82.9
|
%
|
Chelyabinsk Metallurgical Plant (CMP)
|
|
Russia
|
|
Steel products
|
|
Dec 27, 2001
|
|
|
94.2
|
%
|
|
|
93.8
|
%
|
|
|
93.7
|
%
|
Southern Urals Nickel Plant (SUNP)
|
|
Russia
|
|
Nickel
|
|
Dec 27, 2001
|
|
|
84.1
|
%
|
|
|
79.9
|
%
|
|
|
79.9
|
%
|
Vyartsilya Metal Products Plant (VMPP)
|
|
Russia
|
|
Steel products
|
|
May 24, 2002
|
|
|
93.3
|
%
|
|
|
93.3
|
%
|
|
|
93.3
|
%
|
Beloretsk Metallurgical Plant (BMP)
|
|
Russia
|
|
Steel products
|
|
June 14, 2002
|
|
|
91.4
|
%
|
|
|
90.4
|
%
|
|
|
90.4
|
%
|
Mechel Targoviste S.A.
|
|
Romania
|
|
Steel products
|
|
Aug 28, 2002
|
|
|
86.6
|
%
|
|
|
86.6
|
%
|
|
|
86.6
|
%
|
Mechel Zeljezara (MZ)
|
|
Croatia
|
|
Steel products
|
|
March 17, 2003
|
|
|
|
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Ural Stampings Plant (USP)
|
|
Russia
|
|
Steel products
|
|
April 24, 2003
|
|
|
93.8
|
%
|
|
|
93.8
|
%
|
|
|
93.8
|
%
|
Korshunov Mining Plant (KMP)
|
|
Russia
|
|
Iron ore mining
|
|
Oct 16, 2003
|
|
|
85.6
|
%
|
|
|
85.6
|
%
|
|
|
85.6
|
%
|
Mechel Campia Turzii S.A.
|
|
Romania
|
|
Steel products
|
|
June 20, 2003
|
|
|
86.6
|
%
|
|
|
86.6
|
%
|
|
|
86.6
|
%
|
Mechel Nemunas (MN)
|
|
Lithuania
|
|
Steel products
|
|
Oct 15, 2003
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Mechel Energo
|
|
Russia
|
|
Power trading
|
|
Feb 3, 2004
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Port Posiet
|
|
Russia
|
|
Transportation
|
|
Feb 11, 2004
|
|
|
97.1
|
%
|
|
|
97.1
|
%
|
|
|
96.9
|
%
|
Izhstal
|
|
Russia
|
|
Steel products
|
|
May 14, 2004
|
|
|
88.4
|
%
|
|
|
88.2
|
%
|
|
|
87.9
|
%
|
Port Kambarka
|
|
Russia
|
|
Transportation
|
|
April 27, 2005
|
|
|
90.4
|
%
|
|
|
90.4
|
%
|
|
|
90.4
|
%
|
Kaslinsky Architectural Art Casting Plant
|
|
Russia
|
|
Steel products
|
|
April 14, 2004
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Mechel Service
|
|
Russia
|
|
Trading
|
|
May 5, 2005
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Mechel Trading Ltd.
|
|
Switzerland
|
|
Trading
|
|
Dec 20, 2005
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Metals Recycling
|
|
Russia
|
|
Scrap collecting
|
|
March 14, 2006
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Mechel Hardware***
|
|
Russia
|
|
Trading
|
|
March 21, 2006
|
|
|
|
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
Moscow Coke and Gas Plant (Moskoks)
|
|
Russia
|
|
Coke production
|
|
Oct 4, 2006
|
|
|
99.5
|
%
|
|
|
97.1
|
%
|
|
|
98.9
|
%
|
Southern Kuzbass Power Plant (SKPP)
|
|
Russia
|
|
Power generation
|
|
April 19, 2007
|
|
|
98.3
|
%
|
|
|
98.0
|
%
|
|
|
|
|
Mechel Finance
|
|
Russia
|
|
Corporate finance
|
|
June 6, 2007
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
|
|
Kuzbass Power Sales Company (KPSC)
|
|
Russia
|
|
Power sales
|
|
June 30, 2007
|
|
|
72.1
|
%
|
|
|
72.0
|
%
|
|
|
|
|
Bratsk Ferroalloy Plant (BFP)
|
|
Russia
|
|
Ferroalloy production
|
|
Aug 6, 2007
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
|
|
Yakutugol
|
|
Russia
|
|
Coal mining
|
|
Oct 19, 2007
|
|
|
100.0
|
%
|
|
|
100.0
|
%
|
|
|
|
|
Ductil Steel S.A.
|
|
Romania
|
|
Steel products
|
|
April 8, 2008
|
|
|
100.0
|
%
|
|
|
|
|
|
|
|
|
F-8
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Date Control
|
|
Interest in Voting Stock Held by
|
|
|
|
|
|
|
|
Acquired/Date of
|
|
the Group at December 31,
|
|
Name of Subsidiary
|
|
Registered in
|
|
Core Business
|
|
Incorporation(*)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Oriel Resources Plc. (Oriel)
|
|
Great Britain
|
|
Chrome and nickel
|
|
Apr 17, 2008
|
|
|
100.0
|
%
|
|
|
|
|
|
|
|
|
HBL Holding GmbH (HBL)
|
|
Germany
|
|
Trading
|
|
Sept 26, 2008
|
|
|
100.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Date when a control interest was acquired or a new company
established by either the Group or Controlling Shareholders. |
|
** |
|
Merged with SKCC in February 2007. |
|
*** |
|
Merged with MTH in July 2008. |
|
(1) |
|
Formerly Mechel Trading AG (MT). Renamed on
December 20, 2005. |
|
|
(b)
|
Controlling
Shareholders and reorganization
|
From 1995 until December 2006, the Controlling Shareholders
acted in concert pursuant to a written Ownership, Control and
Voting Agreement, which requires them to vote all shares of
Mechels subsidiaries owned by them in the same manner. The
establishment of the Group in March 2003 involved the
contribution of certain of the above subsidiaries, acquired
before March 19, 2003, by the Controlling Shareholders to
Mechel in exchange for all the outstanding capital stock of
Mechel, forming a new holding company via an exchange of shares.
As a result of this restructuring, the Controlling Shareholders
maintained their original equal ownership in the subsidiaries
through Mechel and Mechel became a direct holder of the stock of
the subsidiaries.
Shareholders in each of Mechels subsidiaries before the
restructuring who were not Controlling Shareholders did not
contribute any shares in these subsidiaries to Mechel in
exchange for its shares and were considered as outside the
control group, and these shareholders retained a minority
interest in the subsidiaries. Thus, to the extent minority
interests existed in the entities under common control prior to
March 19, 2003, such minority interests did not change as a
result of the formation of Mechel and the reorganization of the
Group.
During 2006, one of the Controlling Shareholders sold all his
Mechels stock to the other Controlling Shareholder, and
the Ownership, Control and Voting Agreement was terminated on
December 21, 2006.
|
|
(c)
|
Basis
of presentation
|
The formation of Mechel and contribution of the
subsidiaries shares into Mechels capital represents
a reorganization of entities under common control, and
accordingly, has been accounted for in a manner akin to a
pooling for the periods presented.
The Group operates in four business segments: steel (comprising
steel and steel products), mining (comprising coal and iron
ore), ferroalloy (comprising nickel, chrome and ferrosilicon)
and power (comprising electricity and heat power), and conducts
operations in Russia, Lithuania, Kazakhstan and Central and
Eastern Europe. The Group sells its products within Russia and
foreign markets. Through acquisitions, the Group has added
various businesses to explore new opportunities and build an
integrated steel, mining, ferroalloy and power group. The Group
operates in a highly competitive and cyclical industry; any
local or global downturn in the industries may have an adverse
effect on the Groups results of operations and financial
condition. The Group will require a significant amount of cash
to fund capital improvement programs and business acquisitions.
While the Group will utilize funds from operations, it expects
to continue to rely on capital markets and other financing
sources for its capital needs.
F-9
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
(a)
|
Russian
business environment
|
The Russian economy is vulnerable to market downturns and
economic slowdowns elsewhere in the world. The ongoing global
financial crisis has resulted in capital markets instability,
significant deterioration of liquidity in the banking sector,
and tighter credit conditions within Russia. While the Russian
Government has introduced a range of stabilization measures
aimed at providing liquidity and supporting debt refinancing for
Russian banks and companies, there continues to be uncertainty
regarding the access to capital and cost of capital for the
Group and its counterparties, which could affect the
Groups financial position, results of operations and
business prospects. These considerations similarly apply to
other jurisdictions where the Group operates.
The Groups activities in all its operating segments have
been adversely affected by the uncertainty and instability in
international financial, currency and commodity markets
resulting from the global financial crisis. The recession is
affecting most economic regions, forcing the Group to reduce
production, cut costs, manage increased risk factors and
strengthen its competitiveness, including curtailing production,
halting non-critical capital expenditures, accelerating new
strategies for raw materials, initiating headcount reductions,
suspending major investment programs, and making other liquidity
enhancements.
Management believes it is taking appropriate measures to support
the sustainability of the Groups business in the current
circumstances. Management believes its operational cash flow in
2009 will be sufficient to fund proprietary capital expenditure
projects and permit it to operate the business in a profitable
fashion during 2009. However, further market deterioration could
negatively affect the consolidated results, financial position
and cash flow of the Group in a manner not currently
determinable.
The current economic environment is challenging and management
believes that the outlook for the next several years presents
significant challenges in terms of sales volume and pricing as
well as input costs. Specifically, the current economic
conditions create uncertainty about (a) the level of demand
for the Groups products; (b) the pricing of major
commodities mined or manufactured by the Group; (c) the
exchange rate between Russian ruble and U.S. dollar and its
impact on the cost of the Groups inventories; and
(d) the availability of bank financing in the foreseeable
future.
Management believes it has taken measures to deal with the
uncertainties in its operating environment and that its
operating cash flows in 2009 will be sufficient to allow it to
continue to operate in the normal course of business including
routine working capital and priority capital projects, assuming
the successful restructuring of its debt as described below.
As of December 31, 2008, the Group breached a number of
financial and non-financial covenants (as disclosed in
Note 15) and as a result, the lenders can request
accelerated repayment of a substantial portion of the
Groups long-term debt. As of December 31, 2008, the
Group had $5,149,415 of loans repayable within next twelve
months including $1,563,613 of long-term debt that was
classified as short-term liabilities as of that date because of
the covenant violations. The Group does not have the resources
to enable it to repay the total of these loans if repayment were
called.
The Group has commenced discussions with its bankers about
additional facilities to be provided on a long-term basis. The
Group is also seeking to refinance
and/or
restructure the terms and conditions of its existing debt to
extend maturities beyond 2009 and provide greater working
capital flexibility. The Group is currently in negotiations with
the consortium of banks, but it is likely that the terms and
agreement on the conditions of these borrowing arrangements will
not be completed until the second half of 2009. Based on
negotiations conducted to-date, management believes that it will
successfully refinance or restructure the terms and conditions
of (a) $1,000,000 out of $1,500,000 Oriel
credit facility and (b) its $2,000,000
Yakutugol syndicated loan. To
F-10
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
repay the remaining $500,000 of the Oriel credit
facility, the Group plans to use half of the credit line
obtained from Gazprombank referred to below.
As of June 1, 2009, management has succeeded in obtaining
additional financing by reaching the following credit line
agreements:
|
|
|
|
|
Gazprombank $1,000,000
U.S. dollar-denominated credit facility repayable in
quarterly installments in
2010-2012
for a partial repayment of its Oriel and
Yakutugol credit facilities. As a security for these
credit facilities the Group pledged 35% of the shares in
Yakutugol and SKCC;
|
|
|
|
VTB 15 billion rubles ($510,500) credit
facility expiring in November 2009 under the guarantees issued
by Mechel OAO and pledges of SKCC and CMP production assets;
|
|
|
|
Sberbank 3.3 billion rubles ($112,300)
credit facility due in 2010.
|
Management is also pursuing alternative sources of funding in
the event the above mentioned negotiations do not result in
adequate funding. Specifically, in February 2009, the Group
registered one-year ruble-denominated bonds in an aggregate
principal amount of 30 billion rubles ($824,633) with the
Moscow Interbank Currency Exchange (MICEX). Subsequently, in May
2009, the Group registered another ruble-denominated bond issue
of 45 billion rubles ($1,406,949) with the Federal
Financial Markets Service (FFMS). Issuance of these bonds would
be subject to market conditions at the time, and while
management has not formally decided to proceed with the issuance
of these bonds, if issued, these bonds would provide the Group
with additional financing flexibility.
Furthermore, the Group has been included in the Russian
Governments list of strategic businesses that are eligible
for state financial support in the current economic environment.
Subsequently, in January 2009 the Group received an approval
from the state-owned Vneshekonombank (VEB) for a one-year
$1,500,000 facility to refinance the Oriel credit
facility, which to-date the Group elected not to use. There is
no assurance, however, as to how much further state financial
support, if any, may be received by the Group.
Management has concluded that the uncertainty about the
Groups refinancing and restructuring of its outstanding
debt described above represent a material uncertainty that casts
significant doubt upon the Groups ability to continue as a
going concern. Based on managements plans as noted herein,
management believes that the Group has, or will secure, adequate
capital resources and liquidity to continue in operational
existence for the foreseeable future and has presented its
consolidated financial statements on a going concern basis of
accounting.
|
|
3.
|
SUMMARY
OF SIGNIFICANT ACCOUNTING POLICIES
|
Russian affiliates and subsidiaries of the Group maintain their
books and records in Russian rubles and prepare accounting
reports in accordance with the accounting principles and
practices mandated by Russian Accounting Regulations
(RAR). Certain other foreign subsidiaries and
affiliates maintain their books and records in different foreign
currencies and prepare accounting reports in accordance with
generally accepted accounting principles (GAAP) in
various jurisdictions. The financial statements and accounting
reports for the Group and its subsidiaries and affiliates for
the purposes of preparation of these consolidated financial
statements in accordance with generally accepted accounting
principles in the United States of America
(U.S. GAAP) have been translated and adjusted
on the basis of the respective standalone Russian statutory or
other GAAP financial statements.
The accompanying consolidated financial statements differ from
the financial statements issued for Russian statutory and other
GAAP purposes in that they reflect certain adjustments, not
recorded in the statutory books, which are appropriate to
present the financial position, results of operations and cash
flows in accordance with U.S. GAAP. The principal
adjustments relate to: (1) purchase accounting;
(2) recognition of interest expense and certain operating
expenses; (3) valuation and depreciation of property, plant
and equipment and mineral licenses;
F-11
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
(4) foreign currency translation; (5) deferred income
taxes; (6) accounting for tax penalties; (7) revenue
recognition, (8) valuation allowances for unrecoverable
assets, and (9) recording investments at fair value.
|
|
(b)
|
Basis
of consolidation
|
The consolidated financial statements of the Group include the
accounts of all majority owned subsidiaries where no minority
shareholder or group of minority shareholders exercises
substantive participating rights. Investments in companies that
the Group does not control, but has the ability to exercise
significant influence over their operating and financial
policies, are accounted for under the equity method.
Accordingly, the Groups share of net earnings and losses
from these companies is included in the consolidated income
statements as income from equity investments. All other
investments in equity securities are recorded at cost.
Intercompany profits, transactions and balances have been
eliminated in consolidation.
|
|
(c)
|
Business
combinations
|
The Group accounts for its business acquisitions under the
purchase method of accounting. The total cost of acquisitions is
allocated to the underlying assets, including intangible assets,
and liabilities based on their respective estimated fair values.
Determining the fair value of assets acquired and liabilities
assumed requires managements judgment and often involves
the use of significant estimates and assumptions, including
assumptions with respect to future cash inflows and outflows,
discount rates, license and other asset lives and market
multiples, among other items.
|
|
(d)
|
Goodwill
and negative goodwill
|
Purchase price has been allocated to the fair value of net
assets acquired. Purchase price in excess of the fair value of
identified assets and liabilities acquired was capitalized as
goodwill. The excess of the fair value of net assets acquired
over cost is called negative goodwill, and was allocated to the
acquired non-current assets, except for deferred taxes, if any,
until they were reduced to zero.
For the investees accounted for under the equity method, the
excess of cost of the stock of those companies over the
Groups share of fair value of their net assets as of the
acquisition date is treated as goodwill embedded in the
investment account. Goodwill arising from equity method
investments is not amortized, but tested for impairment on
annual basis.
Minority interests in the net assets and net results of
consolidated subsidiaries are shown under Minority
interest in the accompanying consolidated balance sheets
and income statements. Minority interests in the net liabilities
of acquired companies were recorded as additional goodwill, and
when subsequently acquired, reversed. For majority-owned
subsidiaries that incur losses, the Groups recognizes 100%
of the losses, after first reducing the related minority
interests balances to zero, unless minority shareholders
committed to fund the losses.
Further, when a majority-owned subsidiary becomes profitable,
the Group recognizes 100% of profits until such time as the
excess losses previously recorded have been recovered.
Thereafter, the Group recognizes profits in accordance with the
underlying ownership percentage.
|
|
(f)
|
Reporting
and functional currencies
|
The Group has determined its reporting currency to be the
U.S. dollar. The functional currencies for Russian,
Romanian, Kazakh and German subsidiaries of the Group are the
ruble, the Romanian lei, the Kazakh tenge and Euro,
respectively. The U.S. dollar is the functional currency of
the other international operations of the Group.
F-12
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The translation adjustments resulting from the process of
translating financial statements from the functional currency
into the reporting currency are included in determining other
comprehensive income. Mechels Russian, Romanian, Kazakh
and German subsidiaries translate rubles, leis, tenge and Euros
into U.S. dollars using the current rate method as
prescribed by SFAS No. 52, Foreign Currency
Translation (SFAS No. 52), for all
periods presented.
The preparation of the consolidated financial statements
requires management to make estimates and assumptions that
affect the reported carrying amounts of assets and liabilities,
and disclosure of contingent assets and liabilities as of the
date of the financial statements, and the amounts of revenues
and expenses recognized during the reporting period. Actual
results could differ from those estimates.
|
|
(h)
|
Property,
plant and equipment
|
Property, plant and equipment is recorded at cost less
accumulated depletion and depreciation. Property, plant and
equipment acquired in business combinations are initially
recorded at their respective fair values as determined by
independent appraisers in accordance with the requirements of
SFAS No. 141, Business Combinations
(SFAS No. 141). For the purpose of
determining the carrying amounts of the property, plant and
equipment pertaining to interests of non-controlling
shareholders in business combinations when less than a 100%
interest is acquired, the Group uses appraised fair values as of
the acquisition dates in the absence of reliable and accurate
historical cost bases for property, plant and equipment, which
represents a departure from U.S. GAAP. The portion of
minority interest not related to property, plant and equipment
is determined based on the historical cost of assets and
liabilities.
|
|
(i)
|
Mining
assets and processing plant and equipment
|
Mineral exploration costs incurred prior to establishing proven
and probable reserves for a given property are expensed as
incurred. Proven and probable reserves are established based on
independent feasibility studies and appraisals performed by
mining engineers. No exploration costs were capitalized prior to
the point when proven and probable reserves are established.
Reserves are defined as that part of a mineral deposit, which
could be economically and legally extracted or produced at the
time of the reserve determination. Proven reserves are defined
as reserves, for which (a) quantity is computed from
dimensions revealed in outcrops, trenches, workings or drill
holes; grade
and/or
quality are computed from the results of detailed sampling and
(b) the sites for inspection, sampling and measurement are
spaced so closely and the geologic character is so well defined
that size, shape, depth and mineral content of reserves are
well-established. Probable reserves are defined as reserves, for
which quantity and grade
and/or
quality are computed from information similar to that used for
proven reserves, but the sites for inspection, sampling, and
measurement are farther apart or are otherwise less adequately
spaced. Accordingly, the degree of assurance, although lower
than that for proven reserves, is high enough to assume
continuity between points of observation.
Development costs are capitalized beginning after proven and
probable reserves are established. At the Groups surface
mines, these costs include costs to further delineate the
mineral deposits and initially expose the mineral deposits.
Additionally, interest expense allocable to the cost of
developing mining properties and to constructing new facilities
is capitalized until assets are ready for their intended use.
Expenditures for betterments are capitalized, while costs
related to maintenance (turnarounds) are expensed as incurred.
In addition, cost incurred to maintain current production
capacity at a mine and exploration expenditures are charged to
expenses as incurred.
Mining assets and processing plant and equipment are those
assets, including construction in progress, which are intended
to be used only for the needs of a certain mine or field, and
upon full extraction after exhausting of the
F-13
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
reserves of such mine or the field, these assets cannot be
further used for any other purpose without a capital
reconstruction. When mining assets and processing plant and
equipment are placed in production, the applicable capitalized
costs, including mine development costs, are depleted using the
unit-of-production method at the ratio of tonnes of mineral
mined or processed to the estimated proven and probable mineral
reserves that are expected to be mined during the license term
for mining assets related to the mineral licenses acquired prior
to August 22, 2004 (refer to Note 3(k)), or the
estimated lives of the mines for mining assets related to the
mineral licenses acquired after that date.
A decision to abandon, reduce or expand activity on a specific
mine is based upon many factors, including general and specific
assessments of mineral reserves, anticipated future mineral
prices, anticipated costs of developing and operating a
producing mine, the expiration date of mineral licenses, and the
likelihood that the Group will continue exploration on the mine.
Based on the results at the conclusion of each phase of an
exploration program, properties that are not economically
feasible for production are re-evaluated to determine if future
exploration is warranted and that carrying values are
appropriate. The ultimate recovery of these costs depends on the
discovery and development of economic ore reserves or the sale
of the companies owning such mineral rights.
|
|
(j)
|
Other
property, plant and equipment
|
Capitalized production costs for internally developed assets
include material, direct labor costs, and allocable material and
manufacturing overhead costs. When construction activities are
performed over an extended period, interest costs incurred
during construction are capitalized.
Construction-in-progress
and equipment held for installation are not depreciated until
the constructed or installed asset is substantially ready for
its intended use.
The costs of planned major maintenance activities are recorded
as the costs are actually incurred and are not accrued in
advance of the planned maintenance. Costs for activities that
lead to the prolongation of useful life or to expanded future
use capabilities of an asset are capitalized. Maintenance and
repair costs are expensed as incurred.
Property, plant and equipment are depreciated using the
straight-line method. Upon sale or retirement, the acquisition
or production cost and related accumulated depreciation are
removed from the balance sheet and any gain or loss is included
in the consolidated statements of income and comprehensive
income.
The following useful lives are used as a basis for calculating
depreciation:
|
|
|
|
|
|
|
Useful Economic Lives
|
|
Category of Asset
|
|
Estimates, Years
|
|
|
Buildings
|
|
|
20-45
|
|
Land improvements
|
|
|
20-50
|
|
Operating machinery and equipment, including transfer devices
|
|
|
7-30
|
|
Transportation equipment and vehicles
|
|
|
4-15
|
|
Tools, furniture, fixtures and other
|
|
|
4-8
|
|
|
|
|
|
|
The mineral licenses are recorded at their fair values at the
date of acquisition, based on the appraised fair value. Fair
value of the mineral licenses acquired prior to August 22,
2004 (the date of change in the Russian Subsoil Law that makes
license extensions through the end of the estimated proven and
probable reserve period reasonably assured), is based on
independent mining engineer appraisals for proven and probable
reserves during the license term. Such mineral licenses are
amortized using the units-of-production method over the shorter
of the license term or the estimated proven and probable reserve
depletion period.
Fair value of the mineral licenses acquired after
August 22, 2004 is based on independent mining engineer
appraisals of the estimated proven and probable reserve through
the estimated end of the depletion period. Such
F-14
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
mineral licenses are amortized using the units-of-production
method through the end of the estimated proven and probable
reserve depletion period.
In order to calculate proven and probable reserves, estimates
and assumptions are used about a range of geological, technical
and economic factors, including but not limited to quantities,
grades, production techniques, recovery rates, production costs,
transport costs, commodity demand, commodity prices and exchange
rates. There are numerous uncertainties inherent in estimating
proven and probable reserves, and assumptions that are valid at
the time of estimation may change significantly when new
information becomes available. Changes in the forecast prices of
commodities, exchange rates, production costs or recovery rates
may change the economic status of reserves and may, ultimately,
result in the reserves being restated.
The Group did not use the work of independent mining engineers
to estimate the Groups proven and probable reserves as of
December 31, 2008. The Groups proven and probable
reserve estimates as of that date were made by internal mining
engineers and the majority of the assumptions underlying these
estimates had been previously reviewed and verified by
independent mining engineers. In 2008, the Group established a
policy, according to which the Group would engage independent
mining engineers to review its proven and probable reserves at
least every three years. This policy does not change the
Groups approach to the measurement of proven and probable
reserves as of their acquisition dates as part of business
combinations that continue to involve independent mining
engineers.
Intangible assets with determinable useful lives are amortized
using the straight-line method over their estimated period of
benefit, ranging from two to sixteen years. Indefinite-lived
intangibles are evaluated annually for impairment or when
indicators exist indicating such assets may be impaired, such
evaluation assumes determination of fair value of intangible
assets based on a valuation model that incorporates expected
future cash flows and profitability projections.
|
|
(m)
|
Asset
retirement obligations
|
The Group has numerous asset retirement obligations associated
with its core business activities. The Group is required to
perform these obligations under law or contract once an asset is
permanently taken out of service. Most of these obligations are
not expected to be paid until many years into the future and
will be funded from general resources at the time of removal.
The Groups asset retirement obligations primarily relate
to mining and steel production facilities with related landfills
and dump areas and mines. The Groups estimates of these
obligations are based on current regulatory or license
requirements, as well as forecasted dismantling and other
related costs. Asset retirement obligations are calculated in
accordance with the provisions of SFAS No. 143,
Accounting for Asset Retirement Obligations
(SFAS No. 143).
In order to calculate the amount of asset retirement
obligations, the expected cash flows are discounted using the
estimate of credit-adjusted risk-free rate as required by
SFAS No. 143. The credit-adjusted risk-free rate is
calculated as a weighted average of risk-free interest rates for
Russian Federation bonds with maturity dates that coincide with
the expected timing of when the asset retirement activities will
be performed, adjusted for the effect of the Groups credit
standing.
|
|
(n)
|
Long-lived
assets impairment, including definite-lived intangibles and
goodwill
|
The Group follows the requirements of SFAS No. 144,
Accounting for the Impairment or Disposal of Long-Lived
Assets (SFAS No. 144), which
addresses financial accounting and reporting for the impairment
and disposal of long-lived assets, and SFAS No. 142,
Goodwill and Other Intangible Assets
(SFAS No. 142), with respect to impairment
of goodwill. The Group reviews the carrying value of its
long-lived assets, including property, plant and equipment,
investments, goodwill, licenses to use mineral reserves
(inclusive of capitalized costs related to asset retirement
obligations), and intangible assets for impairment whenever
events or changes in circumstances
F-15
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
indicate that the carrying amount of such assets may not be
fully recoverable as prescribed by SFAS No. 144 and
SFAS No. 142. Recoverability of long-lived assets,
excluding goodwill, is assessed by a comparison of the carrying
amount of the asset (or the group of assets, including the asset
in question, that represents the lowest level of
separately-identifiable cash flows) to the total estimated
undiscounted cash flows expected to be generated by the asset or
group of assets. If the estimated future net undiscounted cash
flows are less than the carrying amount of the asset or group of
assets, the asset or group of assets is considered impaired and
expense is recognized equal to the amount required to reduce the
carrying amount of the asset or group of assets to their fair
value. Fair value is determined by discounting the cash flows
expected to be generated by the asset, when the quoted market
prices are not available for the long-lived assets. For assets
and groups of assets relating to and including the licenses to
use mineral reserves, future cash flows include estimates of
recoverable minerals, mineral prices (considering current and
historical prices, price trends and other related factors),
production levels, capital and reclamation costs, all based on
the life of mine models prepared by the Groups engineers.
Recoverable minerals refer to the estimated amount that will be
obtained from proven and probable reserves. Estimated future
cash flows are based on the Groups assumptions and are
subject to risk and uncertainty that are considered in the
discount rate applied in the impairment testing.
SFAS No. 142 prohibits the amortization of goodwill.
Instead, goodwill is tested for impairment at least annually and
on an interim basis when an event occurs that could potentially
lead to the impairment, i.e. significant decline in selling
prices, production volumes or operating margins. Under
SFAS No. 142, goodwill is assessed for impairment by
using the fair value based method. The Group determines fair
value by utilizing discounted cash flows. The impairment test
required by SFAS No. 142 for goodwill includes a
two-step approach. Under the first step, companies must compare
the fair value of a reporting unit to its carrying
value. A reporting unit is the level, at which goodwill
impairment is measured and it is defined as an operating segment
or one level below it if certain conditions are met. If the fair
value of the reporting unit is less than its carrying value,
goodwill is impaired.
Under step two, the amount of goodwill impairment is measured by
the amount that the reporting units goodwill carrying
value exceeds the implied fair value of goodwill.
The implied fair value of goodwill can only be determined by
deducting the fair value of all tangible and intangible net
assets (including unrecognized intangible assets) of the
reporting unit from the fair value of the reporting unit (as
determined in the first step). In this step, the fair value of
the reporting unit is allocated to all of the reporting
units assets and liabilities (a hypothetical purchase
price allocation).
If goodwill and another asset (or asset group) of a reporting
unit are tested for impairment at the same time, the other asset
(or asset group) shall be tested for impairment before goodwill.
If the asset group was impaired, the impairment loss would be
recognized prior to goodwill being tested for impairment.
When performing impairment tests, the Group uses assumptions
that include estimates regarding the discount rates, growth
rates and expected changes in selling prices, sales volumes and
operating costs as well as capital expenditures and working
capital requirements during the forecasted period. The Group
estimates discount rates using after-tax rates that reflect
current market rates for investments of similar risk. The growth
rates are based on the Groups growth forecasts, which are
largely in line with industry trends. Changes in selling prices
and direct costs are based on historical experience and
expectations of future changes in the market. While impairment
of long-lived assets does not affect reported cash flows, it
does result in a non-cash charge in the consolidated statements
of income and comprehensive income, which could have a material
adverse effect on the Groups results of operations or
financial position.
The Group performed an impairment analysis of long-lived assets,
including definite-lived intangibles and goodwill at all major
Groups subsidiaries as of December 31, 2008. Cash
flow forecasts used in the test were based on the assumptions
actual as of December 31, 2008. The forecasted period for
non-mining subsidiaries of the Group was assumed to be nine
years to reach stabilized cash flows, and the value beyond the
forecasted period was based on the terminal growth rate of 2.5%.
For mining subsidiaries of the Group the forecasted period was
based on the
F-16
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
remaining life of the mines. Cash flows projections were
prepared using assumptions that comparable market participants
would use.
Forecasted inflation rates for the period
2009-2017,
which were used in cash flow projections, were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Region
|
|
2009
|
|
|
2010
|
|
|
2011
|
|
|
2012
|
|
|
2013
|
|
|
2014
|
|
|
2015
|
|
|
2016
|
|
|
2017
|
|
|
Russia
|
|
|
13
|
%
|
|
|
8
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
USA
|
|
|
3
|
%
|
|
|
2
|
%
|
|
|
3
|
%
|
|
|
3
|
%
|
|
|
3
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
Europe
|
|
|
2
|
%
|
|
|
3
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
|
|
2
|
%
|
Romania
|
|
|
5
|
%
|
|
|
5
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
Bulgaria
|
|
|
5
|
%
|
|
|
5
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
|
|
4
|
%
|
Kazakhstan
|
|
|
13
|
%
|
|
|
8
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
|
|
6
|
%
|
Discount rates were estimated in nominal terms on the weighted
average cost of capital basis. To discount cash flows
projections the Group used similar discount rates for Russia,
Eastern Europe, Kazakhstan assuming that this approach reflected
market rates for investments of a similar risk as of
December 31, 2008 in these regions. These rates, estimated
for each year for the forecasted period, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009
|
|
2010
|
|
2011
|
|
2012
|
|
2013
|
|
2014
|
|
2015
|
|
2016
|
|
2017
|
|
Discount rate
|
|
|
16.1
|
%
|
|
|
16.1
|
%
|
|
|
15.0
|
%
|
|
|
13.9
|
%
|
|
|
13.0
|
%
|
|
|
12.1
|
%
|
|
|
11.4
|
%
|
|
|
10.7
|
%
|
|
|
10.1
|
%
|
Based on the results of the impairment analysis of long-lived
assets, including definite-lived intangibles and goodwill
performed by the Group for all major subsidiaries as of
December 31, 2008, no impairment loss was recognized.
The results of the goodwill impairment test performed are
sensitive to the assumptions used as follows:
|
|
|
|
|
a 10% decrease in future planned revenues results in a total
impairment loss of $150,224;
|
|
|
|
a 2% increase in discount rates for each year of the forecasted
period results in a total impairment loss of $9,308;
|
|
|
|
a 3% increase in discount rates for each year of the forecasted
period results in a total impairment loss of $32,750;
|
|
|
|
a 3% decrease in cash flows growth rate after the forecasted
period does not result in impairment loss.
|
The Group believes that the values assigned to key assumptions
and estimates represent the most realistic assessment of future
trends.
The cost of equipment acquired under the capital (finance) lease
contracts is measured at lower of its fair value or the present
value of the minimum lease payments, and reflected in the
balance sheet in full amount less accumulated depreciation. The
cost of the equipment is subject to an annual impairment review.
Capital lease liabilities are divided into long-term and current
portion based on the agreed payment schedule and discounted
using the lessors implicit interest rate. Depreciation of
assets acquired under the capital (finance) lease is included
into depreciation charge for the period.
Inventories are stated at the lower of acquisition/manufacturing
cost or market value. Cost is determined on a weighted average
basis and includes all costs in bringing the inventory to its
present location and condition. The elements of costs include
direct material, labor and allocable material and manufacturing
overhead.
F-17
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Costs of production in process and finished goods include the
purchase costs of raw materials and conversion costs such as
direct labor and allocation of fixed and variable production
overheads. Raw materials are valued at a purchase cost inclusive
of freight and other shipping costs.
Coal, nickel and iron ore inventory costs include direct labor,
supplies, depreciation of equipment, depletion of mining assets
and amortization of licenses to use mineral reserves, mine
operating overheads and other related costs.
Market value is the estimated price, at which inventories can be
sold in the normal course of business after allowing for the
cost of completion and sale. The Group determines market value
of inventories for a group of items of inventories with similar
characteristics. The term market means current
replacement cost not to exceed net realizable value (selling
price less reasonable estimable costs of completion and
disposal) or be less than net realizable value adjusted for a
normal profit margin. Market value for each group is compared
with an acquisition/manufacturing cost, and the lower of these
values is used to determining the amount of the write-down of
inventories, which is recorded within the cost of sales in the
consolidated statements of income and comprehensive income.
Accounts receivable are stated at net realizable value. If
receivables are deemed doubtful, bad debt expense and a
corresponding allowance for doubtful accounts is recorded. If
receivables are deemed uncollectible, the related receivable
balance is charged off. Recoveries of receivables previously
charged off are recorded when received. Receivables that do not
bear interest or bear below market interest rates and have an
expected term of more than one year are discounted with the
discount subsequently amortized to interest income over the term
of the receivable. The Group reviews the valuation of accounts
receivable on a regular basis. The amount of allowance for
doubtful accounts is calculated based on the ageing of balances
in accordance with contract terms. In addition to the allowance
for specific doubtful accounts, the Group applies specific rates
to overdue balances of its subsidiaries depending on the history
of cash collections and future expectations of conditions that
might impact the collectibility of accounts of each individual
subsidiary. Accounts receivable, which are considered
non-recoverable (those aged over three years or due from
bankrupt entities) are written-off against provision or charged
off to operating expenses (if no provision was created in
previous periods).
As of December 31, 2008, given the significant slow-down in
sales in the second half of 2008, the Group calculated a
general, experience-based allowance primarily based upon its
experience of cash collections related to sales made in 2008.
Specific allowances were estimated for debtors that failed to
pay in line with restructuring schedules under going bankruptcy
procedures. The Group concluded that the effect of a change in
the estimate from using the current-year versus three-year data
was insignificant.
|
|
(r)
|
Cash
and cash equivalents
|
Cash and cash equivalents comprise cash on hand and in transit,
checks and deposits with banks, as well as other bank deposits
with an original maturity of three months or less.
|
|
(s)
|
Retirement
benefit obligations
|
The Groups Russian subsidiaries are legally obligated to
make defined contributions to the Russian pension fund, managed
by the Russian Federation Social Security (a defined
contribution plan financed on a pay-as-you-go basis). The
Groups contributions to the Russian pension fund relating
to defined contribution plans are charged to income in the year,
to which they relate.
Contribution to the Russian pension fund together with other
social contributions are included within a unified social tax
(UST), which is calculated by the application of a
regressive rate from 26% (applied to the part of the annual
gross salary below 280 thousand rubles or approximately $10
translated at the exchange rate of the rubles to
F-18
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
the U.S. dollar at December 31, 2008) to 2%
(applied to the part of the annual gross salary above 600
thousand rubles or approximately $20 translated at the exchange
rate of the ruble to the U.S. dollar at December 31,
2008) to the annual gross remuneration of each employee.
UST is allocated to three social funds (including the Russian
pension fund), where the rate of contributions to the Russian
Pension Fund varies from 14% to 5.5%, respectively, depending on
the annual gross salary of each employee. Contributions to the
Russian pension fund for the years ended December 31, 2008,
2007 and 2006 were $102,827, $71,329 and $53,276, respectively.
In addition, the Group has a number of defined benefit pension
plans that cover the majority of production employees. Benefits
under these plans are primarily based upon years of service and
average earnings. The Group accounts for the cost of defined
benefit plans using the projected unit credit method. Under this
method, the cost of providing pensions is charged to the income
statement, so as to attribute the total pension cost over the
service lives of employees in accordance with the benefit
formula of the plan. The Groups obligation in respect of
defined retirement benefit plans is calculated separately for
each defined benefit plan by discounting the amounts of future
benefits that employees have already earned through their
service in the current and prior periods. The discount rate
applied represents the yield at the year end on highly rated
long-term bonds. The Group adoption of SFAS No. 158,
Employers Accounting for Defined Benefit Pension and
Other Post-Retirement Plans, an amendment of FASB Statements
No. 87, 88, 106 and 132(R)
(SFAS No. 158) in 2006 resulted in the
increase in recognized pension benefit obligations by $9,282
with a corresponding decrease in accumulated other comprehensive
income.
Revenue is recognized on an accrual basis when earned and
realizable, which generally occurs when products are delivered
to customers. In some instances, while title of ownership has
been transferred, the revenue recognition criteria are not met
as the selling price is subject to adjustment based upon the
market prices. Accordingly, in those instances, revenue and the
related cost of goods sold are recorded as deferred revenues and
deferred cost of inventory in transit in the consolidated
balance sheets and are not recognized in the consolidated income
statement until the price becomes fixed and determinable, which
typically occurs when the price is settled with the
end-customer. In certain foreign jurisdictions (e.g.
Switzerland), the Group generally retains title to goods sold to
end-customers solely to ensure the collectibility of its
accounts receivable. In such instances, all other sales
recognition criteria are met, which allows the Group to
recognize sales revenue in conformity with underlying sales
contracts.
In the Power segment (refer to Note 25), revenue is
recognized based on unit of power measure (kilowatts) delivered
to customers, since at that point revenue recognition criteria
are met. The billings are usually done on a monthly basis,
several days after each month end.
Sales are recognized net of applicable provisions for discounts
and allowances and associated sales taxes (VAT) and export
duties.
Advertising costs are expensed as incurred. During the years
ended December 31, 2008, 2007 and 2006, advertising costs
were insignificant.
|
|
(v)
|
Shipping
and handling costs
|
The Group classifies all amounts billed to customers in a sale
transaction and related to shipping and handling as part of
sales revenue and all related shipping and handling costs as
selling and distribution expenses. These costs totaled $842,475,
$330,290 and $351,727 for the years ended December 31,
2008, 2007 and 2006, respectively.
Provision is made in the financial statements for taxation of
profits in accordance with applicable legislation currently in
force in individual jurisdictions. The Group accounts for income
taxes under the liability method in
F-19
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
accordance with SFAS No. 109, Accounting for
Income Taxes (SFAS No. 109), and
related interpretations. Under the liability method, deferred
income taxes reflect the future tax consequences of temporary
differences between the tax and financial statement bases of
assets and liabilities and are measured using enacted tax rates
to apply to taxable income in the years in which those temporary
differences are expected to be recovered or settled. The effect
on deferred tax assets and liabilities of a change in the tax
rates is recognized in income in the period that includes the
enactment date. A valuation allowance is provided when it is
more likely than not that some or all of the deferred tax assets
will not be realized in the future. These evaluations are based
on the expectations of future taxable income and reversals of
the various taxable temporary differences.
On January 1, 2007, the Group adopted the provisions of
Financial Accounting Standards Board (FASB)
Interpretation No. 48, Accounting for Uncertainty in
Income Taxes an interpretation of
SFAS No. 109 (FIN No. 48).
FIN No. 48 prescribes the minimum recognition
threshold a tax position must meet before being recognized in
the financial statements and provides guidance on derecognition,
measurement, classification, interest and penalties, accounting
in interim periods, disclosure and transition. The Group
accounted for $75,180, including interest and penalties for
$19,253, as a cumulative adjustment of the adoption of
FIN No. 48 to the January 1, 2007 retained
earnings. As of December 31, 2008 and 2007, the Group
included accruals for unrecognized income tax benefits totaling
$27,176 and $79,211, including interest and penalties for $8,665
and $28,911 as a component of accrued liabilities, respectively.
Interest and penalties recognized in accordance with
FIN No. 48 are classified in the financial statements
as income taxes.
SFAS No. 130, Reporting Comprehensive
Income (SFAS No. 130), requires the
reporting of comprehensive income in addition to net income.
Accumulated other comprehensive income includes foreign currency
translation adjustments, unrealized holding gains and losses on
available-for-sale securities and on derivative financial
instruments, as well as pension liabilities not recognized as
net periodic pension cost. For the years ended December 31,
2008, 2007 and 2006, in addition to net income, total
comprehensive income included the effect of translation of the
financial statements denominated in currencies other than the
reporting currency (in accordance with SFAS No. 52),
changes in the carrying values of available-for-sale securities,
and change in pension benefit obligation subsequent to the
adoption of SFAS No. 158. In accordance with
SFAS No. 158, the Group recognizes actuarial gains and
losses, prior service costs and credits and transition assets or
obligations (the full surplus or deficit in their plans) in the
balance sheet. As of December 31, 2008 and 2007, the amount
of comprehensive income included the effect of curtailment and
actuarial gains and losses.
Accumulated other comprehensive income is comprised of the
following components:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Cumulative translation adjustment
|
|
|
100,190
|
|
|
|
327,808
|
|
Unrealized (losses) gains on available-for-sale securities
|
|
|
(596
|
)
|
|
|
5,975
|
|
Pension adjustments (Note 18)
|
|
|
59,343
|
|
|
|
(28,316
|
)
|
|
|
|
|
|
|
|
|
|
Total accumulated other comprehensive income
|
|
|
158,937
|
|
|
|
305,467
|
|
|
|
|
|
|
|
|
|
|
|
|
(y)
|
Stock-based
compensation
|
Effective January 1, 2006, the Group adopted the fair-value
method of accounting for employee stock-compensation costs as
outlined in SFAS No. 123(R), Share-Based
Payment (SFAS No. 123(R)). Prior to
that date, the Group used the intrinsic-value method in
accordance with requirements of APB Opinion No. 25,
Accounting for Stock Issued to Employees (APB
Opinion No. 25).
F-20
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The Group does not present pro forma disclosures of results of
operations as if the fair value method had been applied as of
January 1, 2004, since the result would be substantially
the same when compared to the intrinsic method applied in
accordance with APB Opinion No. 25.
According to SFAS No. 131, Disclosures about
Segments of an Enterprise and Related Information
(SFAS No. 131), segment reporting follows
the internal organizational and reporting structure of the
Group. With effect during 2008, and corresponding to the main
products and services within the Group, the Groups
operations are presented in four business segments. In prior
years, the Groups operations were presented in three
business segments (Steel, Mining and Power). Prior years
presentations were restated to reflect the Groups current
structure. The current operational segment structure is as
follows:
|
|
|
|
|
Steel segment, comprising production and sales of semi-finished
steel products, carbon and specialty long products, carbon and
stainless flat products, value-added downstream metal products,
including forgings, stampings, hardware and coke products;
|
|
|
|
Mining segment, comprising production and sales of coal (coking
and steam) and iron ore, which supplies raw materials to the
Steel, Ferroalloy and Power segments and also sells substantial
amounts of raw materials to third parties;
|
|
|
|
Power segment, comprising generation and sales of electricity
and heat power, which supplies electricity, gas and heat power
to the Steel, Ferroalloy and Mining segments;
|
|
|
|
Ferroalloy segment, comprising production and sales of nickel,
chrome and ferrosilicon, which supplies raw materials to the
Steel segment and also sells substantial amounts of raw
materials to third parties.
|
|
|
(aa)
|
Financial
instruments
|
The carrying amount of the Groups financial instruments,
which include cash equivalents, marketable securities,
non-marketable debt securities, cost method investments,
accounts receivable and accounts payable approximates their fair
value as of December 31, 2008 and 2007. For long-term and
short-term borrowings, the difference between fair value and
carrying value was not material. The Group, using available
market information and appropriate valuation methodologies, such
as discounted cash flows, has determined the estimated fair
values of financial instruments. Since different entities are
located and operate in different regions of Russia and elsewhere
with different business and financial market characteristics,
there are generally very limited or no comparable market values
available to assess the fair value of the Groups debt and
other financial instruments. The cost method investments are
shares of Russian companies that are not publicly traded and
their market value is not available. It is not practicable for
the Group to estimate the fair value of these investments, for
which a quoted market price is not available because it has not
yet obtained or developed the valuation model necessary to make
the estimate, and the cost of obtaining an independent valuation
would be excessive considering the materiality of the
instruments to the Group. Therefore, such investments are
recorded at cost (refer to Note 9).
The fair value of a guarantee is determined and recorded as a
liability at the time when the guarantee is issued. The initial
guarantee amount is subsequently remeasured to reflect the
changes in the underlying liability. The expense is included in
the related line items of the consolidated statements of income
and comprehensive income, based on the nature of the guarantee.
When the likelihood of performing on a guarantee becomes
probable, a liability is accrued, provided it is reasonably
determinable on the basis of the facts and circumstances at that
time.
F-21
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
(cc)
|
Accounting
for contingencies
|
Certain conditions may exist as of the date of these
consolidated financial statements, which may further result in a
loss to the Group, but which will only be resolved when one or
more future events occur or fail to occur. The Groups
management makes an assessment of such contingent liabilities,
which is based on assumptions and is a matter of opinion. In
assessing loss contingencies relating to legal or tax
proceedings that involve the Group or unasserted claims that may
result in such proceedings, the Group, after consultation with
legal or tax advisors, evaluates the perceived merits of any
legal or tax proceedings or unasserted claims as well as the
perceived merits of the amount of relief sought or expected to
be sought therein.
If the assessment of a contingency indicates that it is probable
that a loss will be incurred and the amount of the liability can
be estimated, then the estimated liability is accrued in the
Groups consolidated financial statements. If the
assessment indicates that a potentially material loss
contingency is not probable, but is reasonably possible, or is
probable but cannot be estimated, then the nature of the
contingent liability, together with an estimate of the range of
possible loss if determinable and material, would be disclosed.
Loss contingencies considered remote are generally not disclosed
unless they involve guarantees, in which case the nature of the
guarantee would be disclosed. However, in some instances in
which disclosure is not otherwise required, the Group may
disclose contingent liabilities or other uncertainties of an
unusual nature which, in the judgment of management after
consultation with its legal or tax counsel, may be of interest
to shareholders or others.
|
|
(dd)
|
Derivative
instruments and hedging activities
|
The Group recognizes its derivative instruments as either assets
or liabilities at fair value in accordance with
SFAS No. 133, Accounting for Derivative
instruments and Hedging Activities
(SFAS No. 133), as amended and
interpreted. The accounting for changes in the fair value of a
derivative instrument depends on whether it has been designated
and qualifies as an accounting hedge and further, on the type of
hedging relationship. For the years ended December 31,
2008, 2007 and 2006, the Group did not have any derivatives
designated as hedging instruments. Therefore, any gain or loss
on a derivative instrument held by the Group is recognized
currently in income. There were no significant gains or losses
related to the change in the fair value of derivative
instruments included in the net foreign exchange gain (loss) in
the accompanying consolidated statements of income and
comprehensive income for each of the three years in the period
ended December 31, 2008. There were no foreign currency
forward and options contracts outstanding as of
December 31, 2008 and 2007.
The Group recognizes all its debt and equity investments in
accordance with SFAS No. 115, Accounting for
Certain Investments in Debt and Equity Securities
(SFAS No. 115). At acquisition, the Group
classifies debt and equity securities into one of three
categories: held-to-maturity, available-for-sale or trading. At
each reporting date the Group reassesses appropriateness of the
classification.
Held-to-maturity
securities
Investments in debt securities that the Group has both the
ability and the intent to hold to maturity are classified as
held-to-maturity and measured at amortized cost in the
consolidated financial statements.
Trading
securities
Investments (debt or equity), which the Group intends to sell in
the near term, and which are usually acquired as part of the
Groups established strategy to buy and sell, generating
profits based on short-term price movements, are classified by
the Group as trading securities. Changes in fair value of
trading securities are recognized in earnings.
F-22
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Available-for-sale
securities
Investments (debt or equity), which are not classified as
held-to-maturity or trading are classified as
available-for-sale. Change in their fair value is reflected in
other comprehensive income.
Recoverability
of equity method and other investments
Management periodically assesses the recoverability of its
equity method and other investments. For investments in publicly
traded entities, readily available quoted market prices are an
indication of the fair value of the investments. For investments
in non-publicly traded entities, if an identified event or
change in circumstances requires an evaluation, management
assesses their fair value based on valuation techniques
including discounted cash flow estimates or sales proceeds,
external appraisals and market prices of similar investments as
appropriate.
Management considers the assumptions that a hypothetical market
place participant would use in his analysis of discounted cash
flows models and estimates of sales proceeds. If an investment
is considered to be impaired and the decline in value is other
than temporary, the Group records an impairment loss.
|
|
(ff)
|
Concentration
of credit and other risks
|
Financial instruments, which potentially expose the Group to
concentrations of credit risk, consist primarily of cash and
cash equivalents, short-term and long-term investments, trade
accounts receivable and other receivables. Generally, the Group
does not require any collateral to be pledged in connection with
its investments in the above financial instruments.
The following table presents the exchange rates for the
functional and operating currencies at various subsidiaries,
other than the reporting currency:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year End Rates*
|
|
|
Average Exchange Rates* for the
|
|
|
|
At June 1,
|
|
|
at December 31,
|
|
|
Years Ended December 31,
|
|
Currency
|
|
2009
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Russian ruble
|
|
|
30.98
|
|
|
|
29.38
|
|
|
|
24.55
|
|
|
|
26.33
|
|
|
|
24.86
|
|
|
|
25.58
|
|
|
|
27.19
|
|
Swiss franc
|
|
|
1.07
|
|
|
|
1.06
|
|
|
|
1.12
|
|
|
|
1.22
|
|
|
|
1.08
|
|
|
|
1.20
|
|
|
|
1.25
|
|
Euro
|
|
|
0.71
|
|
|
|
0.71
|
|
|
|
0.68
|
|
|
|
0.76
|
|
|
|
0.68
|
|
|
|
0.73
|
|
|
|
0.80
|
|
Romanian lei
|
|
|
2.97
|
|
|
|
2.83
|
|
|
|
2.46
|
|
|
|
2.57
|
|
|
|
2.52
|
|
|
|
2.44
|
|
|
|
2.81
|
|
Croatian kuna
|
|
|
5.20
|
|
|
|
5.16
|
|
|
|
4.99
|
|
|
|
5.58
|
|
|
|
4.93
|
|
|
|
5.37
|
|
|
|
5.58
|
|
Lithuania lit
|
|
|
2.47
|
|
|
|
2.45
|
|
|
|
2.36
|
|
|
|
2.63
|
|
|
|
2.36
|
|
|
|
2.52
|
|
|
|
2.75
|
|
Kazakh tenge
|
|
|
150.44
|
|
|
|
120.77
|
|
|
|
120.3
|
|
|
|
127.00
|
|
|
|
120.33
|
|
|
|
122.55
|
|
|
|
126.09
|
|
|
|
|
(*) |
|
Exchange rates shown in local currency units for one U.S. dollar |
The majority of the balances and operations not already
denominated in the reporting currency were denominated in the
Russian ruble, Romanian lei, Swiss franc, Kazakh tenge and Euro.
The Russian ruble is not a convertible currency outside the
territory of Russia. Official exchange rates are determined
daily by the Central Bank of Russia (CBR) and are
generally considered to be a reasonable approximation of market
rates.
Certain reclassifications have been made to the prior
years consolidated financial statements to conform to the
current year presentation. Such reclassifications have no impact
on net income or shareholders equity.
F-23
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
(hh)
|
Recently
issued accounting pronouncements
|
Fair
Value Option for Financial Assets and Financial
Liabilities
On February 15, 2007, the FASB issued
SFAS No. 159, The Fair Value Option for
Financial Assets and Financial Liabilities Including
an Amendment of FASB Statement No. 115
(SFAS No. 159). SFAS No. 159
permits an entity to choose to measure many financial
instruments and certain other items at fair value.
Most provisions of SFAS No. 159 are elective; however,
the amendment to SFAS No. 115, Accounting for
Certain Investments in Debt and Equity Securities, applies
to all entities with available-for-sale and trading securities.
The fair value option established by SFAS No. 159
permits all entities to choose to measure eligible items at fair
value at specified election dates. A business entity will report
unrealized gains and losses on items for which the fair value
option has been elected in earnings (or another performance
indicator if the business entity does not report earnings) at
each subsequent reporting date.
The fair value option:
|
|
|
|
|
may be applied instrument by instrument, with a few exceptions,
such as investments otherwise accounted for by the equity method;
|
|
|
|
is irrevocable (unless a new election date occurs); and
|
|
|
|
is applied only to entire instruments and not to portions of
instruments.
|
SFAS No. 159 is effective as of the beginning of an
entitys first fiscal year that begins after
November 15, 2007. The Group has, at present, chosen not to
elect the fair value option for any item that is not already
required to be measured at fair value on a recurring basis.
Noncontrolling
Interests in Consolidated Financial Statements an
amendment of ARB No. 51
The FASB issued SFAS No. 160, Noncontrolling
Interests in Consolidated Financial Statements an
amendment of ARB No. 51
(SFAS No. 160). The most significant
changes of SFAS No. 160 are the following:
|
|
|
|
|
A noncontrolling interest in a consolidated subsidiary should be
displayed in the consolidated statement of financial position as
a separate component of equity;
|
|
|
|
Earnings and losses attributable to noncontrolling interests are
no longer reported as part of consolidated earnings. Rather,
they are disclosed on the face of the consolidated income
statement;
|
|
|
|
After control is obtained, a change in ownership interests that
does not result in a loss of control should be accounted for as
an equity transaction;
|
|
|
|
A change in ownership of a consolidated subsidiary that results
in a loss of control and deconsolidation is a significant event
that triggers gain or loss recognition, with the establishment
of a new fair value basis in any remaining ownership interests.
|
SFAS No. 160 is effective for fiscal years beginning
after December 15, 2008. Adoption is prospective and early
adoption is not permitted. The Group is currently evaluating the
impact of this new standard on the accounting for its future
acquisitions.
F-24
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
FASB
Statement No. 141(R) Business Combinations
The FASB issued changes to SFAS No. 141(R),
Business Combinations
(SFAS No. 141(R)). The most significant
changes require the acquirer to:
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|
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|
Recognize, with certain exceptions, 100% of the fair values of
assets acquired, liabilities assumed and non-controlling
interests in acquisitions of less than 100% controlling interest
when the acquisition constitutes a change in control of the
acquired entity;
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Measure acquirer shares issued in consideration for a business
combination at fair value on the acquisition date;
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Recognize contingent consideration arrangements at fair value at
their acquisition-date fair values, with subsequent changes in
fair value generally reflected in earnings;
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With certain exceptions, recognize preacquisition loss and gain
contingencies at their acquisition-date fair values;
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Capitalize in-process research and development assets acquired;
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Expense, as incurred, acquisition-related transaction costs;
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Capitalize acquisition-related restructuring costs only if the
criteria in SFAS No. 146, Accounting for Costs
Associated with Exit or Disposal Activities, are met as of
the acquisition date;
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Recognize changes in income tax valuation allowances and tax
uncertainty accruals established in purchase accounting as
adjustments to income tax expense (including those related to
acquisitions before the adoption of SFAS No. 141(R));
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Push back any adjustments made to the preliminary purchase price
allocation during the measurement period to the date of the
acquisition;
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Determine what information to disclose to enable users of the
financial statements to evaluate the nature and financial
effects of the business combination.
|
SFAS No. 141(R) is required to be adopted concurrently
with SFAS No. 160 and is effective for business
combination transactions for which the acquisition date is on or
after the beginning of the first annual reporting period
beginning on or after December 15, 2008. Early adoption is
prohibited. The Group is currently evaluating the impact of this
new standard on the accounting for its future acquisitions.
Disclosures
about Derivative Instruments and Hedging Activities
an amendment of SFAS No. 133
On March 19, 2008, the FASB issued SFAS No. 161,
Disclosures about Derivative Instruments and Hedging
Activities an amendment of FASB Statement
No. 133 (SFAS No. 161).
SFAS No. 161 expands the existing disclosure
requirements in SFAS No. 133. Entities are required to
provide enhanced disclosures about how and why an entity uses
derivative instruments, how derivative instruments and related
hedged items are accounted for under SFAS No. 133 and
its related interpretations, and how derivative instruments and
related hedged items affect an entitys financial position,
financial performance, and cash flows.
SFAS No. 161 is effective for financial statements
issued for fiscal years and interim periods beginning after
November 15, 2008, with early application encouraged.
Therefore, the Group will be required to provide such
disclosures beginning with the interim period ended
March 31, 2009. The Group does not believe that the
adoption of SFAS No. 161 will have a material effect
on the Groups financial position and results of operations.
F-25
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Determination
of the Useful Life of Intangible Assets FASB Staff
Position
No. FAS 142-3
On April 25, 2008, the FASB issued FASB Staff Position
No. FAS 142-3
Determination of the Useful Life of Intangible
Assets (FSP
No. FAS 142-3).
FSP
No. FAS 142-3
amends the factors that should be considered in developing
renewal or extension assumptions used to determine the useful
life of a recognized intangible asset under
SFAS No. 142 to include an entitys historical
experience in renewing or extending similar arrangements,
adjusted for entity-specific factors, even when there is likely
to be substantial cost or material modifications.
FSP No. FAS 142-3 states
that in the absence of historical experience an entity should
use assumptions that market participants would make regarding
renewals or extensions, adjusted for entity-specific factors.
The aforementioned guidance for determining the useful life of
intangible assets will be applied prospectively to intangible
assets acquired after the effective date of January 1,
2009. The Group does not believe that the adoption of
FSP No. FAS 142-3
will have a material effect on the Groups financial
position and results of operations.
Employers
Disclosures about Postretirement Benefit Plan Assets
FASB Staff Position
No. 132(R)-1
On December 30, 2008, the FASB issued FASB Staff Position
No. 132(R)-1,
Employers Disclosures about Postretirement Benefit
Plan Assets (FSP
No. 132(R)-1).
FSP
No. 132(R)-1
amends FASB Statement No. 132(R), Employers
Disclosures about Pensions and Other Postretirement
Benefits, to require additional disclosures about assets
held in an employers defined benefit pension or other
postretirement plan.
The FSP is applicable to an employer that is subject to the
disclosure requirements of SFAS No. 132(R) and is
generally effective for fiscal years ending after
December 15, 2009. The Group does not believe that the
adoption of FSP No. 132(R)-1 will have a material effect on
the Groups financial position and results of operations.
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4.
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ACQUISITIONS,
INVESTMENTS AND DISPOSALS
|
As disclosed in the preceding note, the Group experienced
significant growth through acquisitions. The following describes
business combinations between January 1, 2006 and
December 31, 2008.
On April 8, 2008, the Group acquired 100% of the shares of
Ductil Steel S.A. (Ductil Steel) located in Romania
for $224,003 in cash, out of which $23,592 was prepaid in 2007.
Ductil Steel is one of the top Romanian producers of wire and
wire products. Its principal assets are two production sites:
the Otelu Rosu plant producing billets that are used as raw
material inputs for the Buzau plant, its second production site.
Ductil Steel is included in the Steel segment.
F-26
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
This acquisition was accounted for using the purchase method of
accounting. The results of operations of Ductil Steel are
included in the consolidated financial statements from the date
of acquisition of control, April 8, 2008. The following
table summarizes the fair values of net assets acquired at the
date of acquisition of control:
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April 8,
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2008
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|
Cash and cash equivalents
|
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2,790
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Other current assets
|
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|
86,396
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|
Property, plant and equipment
|
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|
113,491
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|
Other non-current assets
|
|
|
5
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|
Current liabilities
|
|
|
(92,615
|
)
|
Long-term liabilities
|
|
|
(8,093
|
)
|
Deferred income taxes
|
|
|
(10,661
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
91,313
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Goodwill
|
|
|
132,690
|
|
|
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|
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Total investment
|
|
|
224,003
|
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|
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|
Goodwill of $132,690 arising from the Groups acquisition
of Ductil Steel represents expected benefits from the synergies
related to wire and wire products trading and strengthening the
position in the European market.
On March 26, 2008, the Group entered into a public offer to
acquire all of the issued shares of Oriel Resources Plc.
(Oriel). The offer was extended to any Oriel shares
issued or unconditionally allotted and fully paid while the
offer remained open for acceptance, including Oriel shares
issued pursuant to the exercise of options granted under the
Oriel Share Option Scheme, the exercise of Oriel warrants or
otherwise. The offer was made on the basis of $2.1986 in cash
for each Oriel share. The offer valued the entire issued and to
be issued share capital of Oriel at approximately
$1.5 billion. The cash consideration payable by Mechel for
Oriel was funded using a $1.5 billion loan facility
arranged by Royal Bank of Scotland and Merrill Lynch for the
purposes of the offer (Oriel credit facility).
During the period from April 17 through June 30, 2008, the
Group acquired 99.74% of Oriels shares for $1,461,716 in
cash, which includes $2,487 of agency fees and costs to cancel
the warrants of $812. From July through October 2008, the Group
acquired the remaining 0.26% of Oriels shares for $5,798
in cash and became an owner of 100% of Oriels shares for
the total of $1,467,514.
Oriel Resources Plc. is a London-based chrome and nickel mining
and processing company operating mainly in Kazakhstan and
Russia. Oriels current mining projects include the Voskhod
chrome and the Shevchenko nickel projects, both located in north
western Kazakhstan. Interlinked with Voskhod is the
vertically-integrated Tikhvin ferrochrome smelting plant in
Russia, which commenced its production in April 2007.
Current mineral licenses of Oriel expire in 2029 for a chrome
deposit and 2017 for a nickel deposit. Based on the current
mining program, the Group expects chrome deposit to be depleted
before the license expiration date. Consequently, the value
assigned to chrome licenses is amortized using the
units-of-production method through the end of the estimated
proven and probable reserve depletion period. The value of
nickel license is not amortized as long as the project is at the
exploration stage.
This acquisition was accounted for using the purchase method of
accounting. The excess of the fair value of the net assets
acquired over the purchase price has been allocated as a pro
rata reduction of $30,587 of the amounts that otherwise would
have been assigned to long-lived assets in accordance with
SFAS No. 141. The results of operations of Oriel are
included in the consolidated financial statements from the date
of acquisition of control,
F-27
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
April 17, 2008. The following table summarizes the fair
values of net assets acquired at the date of acquisition of
control:
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April 17,
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2008
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Cash and cash equivalents
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27,914
|
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Other current assets
|
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|
139,664
|
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Property, plant and equipment
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|
359,769
|
|
Mineral licenses
|
|
|
1,724,730
|
|
Other non-current assets
|
|
|
2,378
|
|
Current liabilities
|
|
|
(158,057
|
)
|
Long-term liabilities
|
|
|
(113,136
|
)
|
Deferred income taxes
|
|
|
(521,083
|
)
|
|
|
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|
|
Fair value of net assets acquired
|
|
|
1,462,179
|
|
Minoritys share in net assets
|
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|
(463
|
)
|
|
|
|
|
|
Total investment
|
|
|
1,461,716
|
|
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|
|
|
|
Oriel is included in the Ferroalloy segment.
On September 26, 2008, the Group acquired 100% of the
shares of HBL Holding GmbH (HBL) for a consideration
of $55,855, of which $47,468 paid in cash in 2008 and $8,387 in
2009. HBL integrates twelve service and trading companies in
Germany. The acquisition is consistent with Groups program
to expand its sales network, enhance and extend range of its
services, and enlarge its client base. HBL is included in the
Steel segment.
This acquisition was accounted for using the purchase method of
accounting. The results of operations of HBL are included in the
consolidated financial statements from the date of acquisition
of control, September 26, 2008. The purchase price
allocation is preliminary, pending the receipt of the final
property, plant and equipment appraisal. The excess of the fair
value of the net assets acquired over the purchase price has
been allocated as a pro rata reduction of $14,308 of the amounts
that otherwise would have been assigned to property, plant and
equipment, in accordance with SFAS No. 141. The
following table summarizes the fair values of net assets
acquired at the date of acquisition of control:
|
|
|
|
|
|
|
September 26,
|
|
|
|
2008
|
|
|
Cash and cash equivalents
|
|
|
32,875
|
|
Other current assets
|
|
|
37,739
|
|
Property, plant and equipment
|
|
|
35,438
|
|
Other non-current assets
|
|
|
45
|
|
Current liabilities
|
|
|
(40,746
|
)
|
Long-term liabilities
|
|
|
(7,384
|
)
|
Deferred income taxes
|
|
|
(2,112
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
55,855
|
|
|
|
|
|
|
Total investment
|
|
|
55,855
|
|
|
|
|
|
|
F-28
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
On June 30, 2008, Mechel OAO signed a shares exchange
agreement with Mr. Igor V. Zyuzin (the Groups
Controlling Shareholder). In accordance with this agreement, the
Group exchanged 190,985,726 common shares of Mechel Mining OAO
(1.56% of total shares) for 613,624 common shares of Southern
Kuzbass Coal Company (SKCC) (1.70% of total shares).
It was accounted for as a transaction between entities under
common control and recorded at historical cost.
|
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(e)
|
Yakutugol
and Elgaugol
|
On January 24, 2005, the Group acquired 25% plus one share
of Yakutugol, a leading coal producer in the northeast of
Russia, for $411,182 in cash at the auction conducted by the
Government of Republic Sakha (Yakutia). Yakutugol extracts
predominantly coking coal, as well as steam coal in open and
underground mines. The company sells most of the output to the
Asian Pacific region, primarily Japan, South Korea, and Taiwan.
On October 5, 2007, the Group won the auction conducted by
the Russian Federal Fund acting on behalf of the Republic of
Sakha, and Russian Railways (RZD) (collectively, the
Sellers), and acquired 75% less one share of
Yakutugol, 71.21% of Elgaugol (68.86% of the shares was acquired
in the auction and 2.35% had been owned by Yakutugol), and the
railway real estate complex for a total of $2,337,089 under the
Sales and Purchase Agreement. These acquisitions are in line
with Mechels strategy to further develop its mining
segment.
The total purchase price of $2,337,089 was allocated based on
the underlying Purchase and Sales Agreement fair values of the
items purchased as follows: $1,600,279 for 75% less one share of
Yakutugol and $736,810 for 68.86% of Elgaugol and the railway
real estate complex. Such allocation generally reflects the fair
values of the components.
Pursuant to the Purchase and Sales Agreement, the winner was to
acquire the ownership of the shares upon 100% payment of the
tendered amount. The Group fulfilled its obligations through the
payment made of a combination of own cash and borrowed funds,
most of which were provided by VTB Bank. Upon completion of the
transferring of the ownership and making a respective record in
the securities register, Mechel became the legitimate owner of
the controlling stakes in the two companies and the railway real
estate complex.
The acquisition of 75% less one share of Yakutugol was accounted
for using the purchase method of accounting. The results of
operations of Yakutugol are included in the consolidated
financial statements from the
F-29
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
date of acquisition of control, October 19, 2007. The
following table summarizes the fair values of net assets
acquired at the date of acquisition of control:
|
|
|
|
|
|
|
October 19,
|
|
|
|
2007
|
|
|
Cash and cash equivalents
|
|
|
20,275
|
|
Other current assets
|
|
|
174,967
|
|
Property, plant and equipment
|
|
|
704,838
|
|
Mineral licenses
|
|
|
1,348,861
|
|
Other non-current assets
|
|
|
25,007
|
|
Current liabilities
|
|
|
(140,287
|
)
|
Long-term liabilities
|
|
|
(198,701
|
)
|
Deferred income taxes
|
|
|
(388,032
|
)
|
|
|
|
|
|
Fair value of net assets of Yakutugol
|
|
|
1,546,928
|
|
Share in net assets acquired
|
|
|
1,160,196
|
|
Goodwill
|
|
|
440,083
|
|
|
|
|
|
|
Total investment
|
|
|
1,600,279
|
|
|
|
|
|
|
Goodwill of $440,083 arising from the Groups acquisition
of Yakutugol represents expected benefits from the synergies
related to coal trading as the Group becomes a stronger player
in Russia and abroad while building a reliable foundation for
the long-term development of the Groups coal mining.
At date of the 75% less one share acquisition of Yakutugol
shares, the initial equity investment amounted to $431,825, of
which $53,970 represented goodwill embedded in the investment
(refer to Note 9).
As further disclosed in Note 21, in 2008, Yakutugol
derecognized deferred tax assets of $44,568 arising on the
pension liabilities incurred in the prior years through
goodwill. The deferred tax assets related to payments made by
Yakutugol to the non-state pension fund Almaznaya
Osen and one-time payments made as post-retirement support
to its employees, which the Group concluded in 2008 to be
non-deductible for tax purposes.
Current mineral licenses of Yakutugol expire in 2014, but based
on the provisions of the Russian Subsoil Law their extension
through the end of the estimated proven and probable reserve
depletion period is considered by management to be reasonably
assured. Consequently, the value assigned to mineral licenses
includes such reasonably assured license extensions.
Yakutugols mineral licenses are amortized using the
units-of-production method through the end of the estimated
proven and probable reserve depletion period (2029).
Elgaugol holds the license for the development of the Elga coal
deposit, located in the Far Eastern part of the Russian
Federation, and currently this location is accessible only by
helicopter. The objective of acquiring Elgaugol is to obtain
access to deposits of high quality coking coal, which lays a
solid foundation for long term development of the Mining
segment. The acquired railway real estate complex includes the
unfinished 60 km section of the railway spur track from Zeisk
station of the Far Eastern Railway to the Elga coal deposit with
related access roadway. The current license expires in 2019 and
is subject to renewal conditioned upon complying with certain
commitments and obligations undertaken by Mechel under the
Purchase and Sales Agreement and the license requirements.
As part of the auction conditions, Mechel has committed to
complete the railway by September 2010. In addition to the
construction of the railway, Mechel has to meet certain
operating related milestones as follows: (a) complete legal
permits for the minefield development by June 2009,
(b) commence construction of the mining plant by November
2009, (c) complete construction of the mining plant, with
the required water-supply system, and commence coal production
by October 2010, (d) reach estimated annual coal production
of 9 million tonnes by
F-30
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
July 2013, and (e) reach estimated annual coal
production of 18 million tonnes by July 2018. There are
risks that Mechel will not be able to comply with all
requirements, particularly with the timely construction of the
railway, which will be built over more than one hundred bridges,
in the isolated area of the Elgaugol minefield. Failure to meet
these requirements could result in the suspension or termination
of the license for the development of the Elga coal deposit. In
early 2008, Mechel contracted the construction of the railway
for $1,361,784. Management believes that as of June 1, 2009
the Group is in compliance with the terms and commitments set by
the license.
In June 2008, Mechel completed the allocation of the purchase
price between Elgaugol and the railway property, which was based
on the Groups internal expert estimation of fair values of
the underlying assets. As a result of the allocation, the Group
assigned $346,532 to Elgaugol and the remaining $390,278 to the
railway property.
Elgaugol OAO is a Development Stage Entity, which does not meet
the definition of a business for accounting purposes, as defined
in
EITF 98-3,
Determining Whether a Nonmonetary Transaction Involves
Receipt of Productive Assets or of a Business, due to the
fact that acquired set of assets is not able, on a stand alone
basis, to perform normal operations and generate revenue stream.
Mechel has accounted for this transaction as an asset
acquisition. The following table summarizes the allocation of
acquisition costs of $355,408 (which includes $346,532 paid in
cash for 68.86% of the shares acquired in the auction and $8,876
related to 2.35% in Elgaugol owned by Yakutugol) to net assets
acquired:
|
|
|
|
|
|
|
October 24,
|
|
|
|
2007
|
|
|
Cash and cash equivalents
|
|
|
640
|
|
Other assets
|
|
|
420
|
|
Mineral licenses
|
|
|
474,620
|
|
Current liabilities
|
|
|
(5,974
|
)
|
Non-current liabilities
|
|
|
(1,334
|
)
|
Deferred income taxes
|
|
|
(112,964
|
)
|
|
|
|
|
|
Total costs allocated
|
|
|
355,408
|
|
|
|
|
|
|
Total investment
|
|
|
355,408
|
|
|
|
|
|
|
Yakutugol, Elgaugol and the railway real estate complex are
included in the Mining segment.
In 2008, the license for the development of the Elga coal
deposit, which had been held by Elgaugol, and the railway real
estate complex were transferred to Yakutugol.
At the same auction, and as part of the Purchase and Sales
Agreement, Mechel acquired additional railway assets for a total
of $50,104, of which title over assets valued at $10,032 was
disputed in courts between RZD and a third party. As of
December 31, 2008, the court proceedings were finalized
resulting in the release of the disputable property and its
subsequent transfer to the Group. In accordance with the
amendment to the Purchase and Sales Agreement dated
March 19, 2009, the total amount of additionally acquired
assets was decreased to $29,769 based on the results of physical
inspection undertaken by Mechel. The title transfer is expected
to be completed in 2009.
In 2006, Chelyabenergo OAO E&E, Chelyabinsk Generating
Holding Company, Chelyabinsk Energy Holding Company and Southern
Urals Hydroelectric Station merged to
form OGK-3.
During February-April 2006, the Group both purchased and sold
insignificant number of shares of Chelyabenergosbyt,
Chelyabenergo OAO E&E, Chelyabinsk Power Circuit and OGK-3,
realizing a total gain of $1,714 on those operations. As of
December 31, 2006, the Group possessed between 0.1% and
15.73% share in Chelyabenergo Group entities, and total
investment therein was $15,681.
F-31
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
In 2007, the Group increased insignificantly its interest in
OGK-3 by purchasing 0.039% for the total consideration of
$3,212. The investment is included in the Power segment.
On March 14, 2006, the Group acquired Metals Recycling OOO
(Metals Recycling), a full-scale metal collector and
processor, for $4,824 in cash. Metals Recycling includes 8
operating scrap collecting facilities located in Chelyabinsk
Region, Russia, with the total capacity of 178 thousand tonnes
of scrap. As of the date of acquisition, Metals Recycling owned
51% in each of its subsidiaries Ecomet+ OOO, VtorResurs-Yuzhny
OOO, PKF Vtormet OOO, PromComplex OOO, which are all integrated
into the Metals Recycling business process. These entities are
included in the Steel segment.
The acquisition of Metals Recycling was accounted for using the
purchase method of accounting. The results of operations of
Metals Recycling are included in the consolidated financial
statements from the date of acquisition of control,
March 14, 2006. The following table summarizes the fair
values of net assets acquired at the date of acquisition of
control:
|
|
|
|
|
|
|
March 14,
|
|
|
|
2006
|
|
|
Cash and cash equivalents
|
|
|
618
|
|
Other current assets
|
|
|
1,690
|
|
Property, plant and equipment
|
|
|
3,443
|
|
Current liabilities
|
|
|
(3,533
|
)
|
Deferred income taxes
|
|
|
(568
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
1,650
|
|
Goodwill
|
|
|
3,174
|
|
|
|
|
|
|
Total investment
|
|
|
4,824
|
|
|
|
|
|
|
Goodwill of $3,174 arising from the Groups acquisition of
Metals Recycling represents expected benefits from the synergies
related to the reduction in production costs from using scrap in
the Groups subsidiaries melting operations.
|
|
(h)
|
Moscow
Coke and Gas Plant
|
From July through September 2006, the Group acquired shares of
Moscow Coke and Gas Plant (Moskoks) and its
subsidiaries. On September 25, 2006, the Groups share
in Moskoks reached 98.94%, acquired partially for $178,958 in
cash, and through exchange of 18,645,058 shares of Mechel
OAO, which were valued at fair market price as of the date of
exchange at $119,950. Total cost of investment in Moskoks was
$298,908 as of the date of acquisition.
Moskoks is a well-established coke and chemical producer located
in the Moscow region. The plants annual production
capacity is about 1.5 million tonnes of coke. Products are
sold domestically, mainly to Russias central region
manufacturers, as well as shipped abroad, in particular to the
Ukraine and European Union countries. Moskoks is included in the
Steel segment.
The acquisition of Moskoks was accounted for using the purchase
method of accounting. The excess of the fair value of the net
assets acquired over the purchase price has been allocated as a
pro rata reduction of $15,550 of the amounts that otherwise
would have been assigned to property, plant and equipment, in
accordance with SFAS No. 141. The results of
operations of Moskoks are included in the consolidated financial
statements
F-32
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
from the date of control, September 25, 2006. The following
table summarizes the fair values of net assets acquired at the
date of acquisition of control:
|
|
|
|
|
|
|
September 25,
|
|
|
|
2006
|
|
|
Cash and cash equivalents
|
|
|
22,484
|
|
Non current assets
|
|
|
69,247
|
|
Marketable securities
|
|
|
216,097
|
|
Other current assets
|
|
|
42,191
|
|
Current liabilities
|
|
|
(15,289
|
)
|
Non current liabilities
|
|
|
(2,788
|
)
|
Deferred income taxes
|
|
|
(29,705
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
302,237
|
|
Minoritys share in net assets
|
|
|
(3,329
|
)
|
|
|
|
|
|
Total investment
|
|
|
298,908
|
|
|
|
|
|
|
On September 11, 2007, Moskoks sold its two wholly-owned
subsidiaries holding 19.39% and 19.59% interest in Moskoks,
respectively, to another Groups subsidiary, Mechel-Coke, a
wholly owned subsidiary of CMP. As a result of the transaction
the Groups interest in Moskoks was diluted from 98.94% to
97.11% as the Groups interest in CMP amounted to 93.82%.
|
|
(i)
|
Southern
Kuzbass Power Plant
|
On April 19, 2007, the Group acquired 94.33% of the common
shares of Southern Kuzbass Power Plant (SKPP), a
power generating plant located in the town of Kaltan, Kemerovo
Region, at a public auction for $270,809 in cash. The objective
of acquiring SKPP is to increase Mechels performance
through producing high value-added electric power using the
Groups own steam coal. The acquisition of the new power
generating assets is also aimed at developing the power segment
of Mechels business.
The acquisition of SKPP was accounted for using the purchase
method of accounting. The results of operations of SKPP are
included in the consolidated financial statements from the date
of acquisition of control, April 19, 2007. The following
table summarizes the fair values of net assets acquired at the
date of acquisition of control:
|
|
|
|
|
|
|
April 19,
|
|
|
|
2007
|
|
|
Cash and cash equivalents
|
|
|
791
|
|
Other current assets
|
|
|
10,008
|
|
Other non-current assets
|
|
|
325
|
|
Property, plant and equipment
|
|
|
160,833
|
|
Current liabilities
|
|
|
(4,106
|
)
|
Non-current liabilities
|
|
|
(7,290
|
)
|
Deferred income taxes
|
|
|
(24,744
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
135,817
|
|
Minoritys share in net assets
|
|
|
(7,704
|
)
|
Goodwill
|
|
|
142,696
|
|
|
|
|
|
|
Total investment
|
|
|
270,809
|
|
|
|
|
|
|
F-33
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
After the acquisition date and prior to December 31, 2007,
the Group acquired additional 3.71% interest for $10,835. The
following table summarizes the fair value of net assets at the
date the major block of shares was acquired. SKPP is included in
the Power segment.
|
|
|
|
|
|
|
August 16,
|
|
|
|
2007
|
|
|
Fair value of net assets acquired
|
|
|
4,884
|
|
Goodwill
|
|
|
5,951
|
|
|
|
|
|
|
Total investment
|
|
|
10,835
|
|
|
|
|
|
|
Goodwill of $148,647 arising from the Groups acquisition
of SKPP represents expected benefits from the synergies related
to the reduction in production costs through generating the
Groups own electric power, as well as synergies from using
its own coal mined in the vicinity of SKPP. In addition, the
acquisition of SKPP enables the Group to improve
self-sufficiency of the mining and steel segments and produce
higher value-added products, such as electricity and heat energy.
|
|
(j)
|
Kuzbass
Power Sales Company
|
On June 30, 2007, the Group acquired 49% of the common
shares of Kuzbass Power Sales Company (KPSC) at a
public auction in addition to 1.2% of the shares acquired by the
Group previously for the total $46,401. KPSC is a power
distribution company in Siberia, located in the city of
Kemerovo. The primary reason for the acquisition of KPSC was the
Groups intention to expand the Power segment of
Mechels business by obtaining additional market and
established client base for high value added products, such as
electric and heat energy, produced by the KPSC power generating
facilities.
The acquisition of KPSC was accounted for using the purchase
method of accounting. The results of operations of KPSC are
included in the consolidated financial statements from the date
of acquisition of control, June 30, 2007. The following
table summarizes the fair values of net assets acquired at the
date of acquisition of control:
|
|
|
|
|
|
|
June 30,
|
|
|
|
2007
|
|
|
Cash and cash equivalents
|
|
|
8,988
|
|
Other current assets
|
|
|
12,714
|
|
Other non-current assets
|
|
|
230
|
|
Property, plant and equipment
|
|
|
25,631
|
|
Current liabilities
|
|
|
(28,470
|
)
|
Non-current liabilities
|
|
|
(2,706
|
)
|
Deferred income taxes
|
|
|
(2,955
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
13,432
|
|
Minoritys share in net assets
|
|
|
(6,682
|
)
|
Goodwill
|
|
|
39,651
|
|
|
|
|
|
|
Total investment
|
|
|
46,401
|
|
|
|
|
|
|
F-34
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
In October and November 2007, the Group acquired an additional
21.83% interest for $40,891. The following table summarizes the
fair value of net assets at the date the major block of shares
was acquired. KPSC is included in the Power segment.
|
|
|
|
|
|
|
October 26,
|
|
|
|
2007
|
|
|
Fair value of net assets acquired
|
|
|
3,725
|
|
Goodwill
|
|
|
37,166
|
|
|
|
|
|
|
Total investment
|
|
|
40,891
|
|
|
|
|
|
|
Goodwill of $37,166 arising from the Groups acquisition of
KPSC represents expected benefits from the synergies related to
the reduction in production costs through generating the
Groups own electric power, as well as synergies from using
its own coal mined in the vicinity of KPSC.
|
|
(k)
|
Bratsk
Ferroalloy Plant
|
On August 6, 2007, the Group acquired 100% of Bratsk
Ferroalloy Plant (BFP) for $186,862. BFP is a high
grade ferrosilicon producer, located in the Irkutsk Region and
has advantageous geographical position. The acquisition is in
line with the Group strategy of developing its steel and
ferroalloys segments, as Mechels steel subsidiaries
consume ferroalloys in its melting operations. An acquisition of
ferroalloy plant, in which energy costs are dominant, will
enable the Group to gain synergetic effect both due to the
plants consumption of Mechels own coal and its
supplies of ferroalloys for subsequent processing within the
Group. BFP is included in the Ferroalloy segment.
The acquisition of BFP was accounted for using the purchase
method of accounting. The results of operations of BFP are
included in the consolidated financial statements from the date
of acquisition of control, August 6, 2007. The following
table summarizes the fair values of net assets acquired at the
date of acquisition of control:
|
|
|
|
|
|
|
August 6,
|
|
|
|
2007
|
|
|
Cash and cash equivalents
|
|
|
197
|
|
Other current assets
|
|
|
20,747
|
|
Property, plant and equipment
|
|
|
75,395
|
|
Current liabilities
|
|
|
(1,611
|
)
|
Non-current liabilities
|
|
|
(9,102
|
)
|
Deferred income taxes
|
|
|
(13,415
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
72,211
|
|
Goodwill
|
|
|
114,651
|
|
|
|
|
|
|
Total investment
|
|
|
186,862
|
|
|
|
|
|
|
Goodwill of $114,651 arising from the Groups acquisition
of BFP represents expected benefits from the synergies related
to the reduction in production costs through using own
ferroalloys in the Groups subsidiaries melting operations.
On May 29, 2007, the Group acquired a 100% interest in
Transkol OOO, a company with local railway access to a railway
junction located near Southern Kuzbass Coal Company
(SKCC), for $7,173 in cash. The acquisition of
Transkol is in line with the Groups intention to develop
coal production at Erunakovskaya mine, owned by
F-35
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
SKCC. The premium paid resulted in a goodwill, none of which
will be deductible for income tax purposes. The company is
included in the Mining segment.
The acquisition of Transkol was accounted for using the purchase
method of accounting. The results of operations of Transkol are
included in the consolidated financial statements from the date
of control, May 29, 2007. The following table summarizes
the fair values of net assets acquired at the date of
acquisition of control:
|
|
|
|
|
|
|
May 29,
|
|
|
|
2007
|
|
|
Cash and cash equivalents
|
|
|
8
|
|
Other current assets
|
|
|
277
|
|
Property, plant and equipment
|
|
|
1,711
|
|
Current liabilities
|
|
|
(217
|
)
|
Deferred income taxes
|
|
|
(119
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
1,660
|
|
Goodwill
|
|
|
5,513
|
|
|
|
|
|
|
Total investment
|
|
|
7,173
|
|
|
|
|
|
|
Goodwill of $5,513 arising from the Groups acquisition of
Transkol represents expected benefits from the synergies related
to the reduction in costs from the use of local railway access
to a railway junction located near SKCC.
On July 2, 2007, the Group acquired a 100% interest in
Temryuk-Sotra, including Souztranzit and Tehnoprodintorg,
seaport for $6,254 in cash. The acquisition is in line with
Mechels further developing of its own transport
infrastructure. Temryuk-Sotra seaport is located at the Taman
shore of the Sea of Azov and is expected to be utilized for
primarily coal transportation by small tonnage river-sea type
vessels. The competitive advantage of the port of Temryuk is
determined by its geographical location, proximity to sea
communications, year-round navigation, and available railroad
and highway access.
The acquisition of Temryuk-Sotra was accounted for using the
purchase method of accounting. The results of operations of
Temryuk-Sotra are included in the consolidated financial
statements from the date of acquisition of acquisition of
control, July 2, 2007. The following table summarizes the
fair values of net assets acquired at the date of acquisition of
control:
|
|
|
|
|
|
|
July 2,
|
|
|
|
2007
|
|
|
Cash and cash equivalents
|
|
|
147
|
|
Other current assets
|
|
|
1,651
|
|
Property, plant and equipment
|
|
|
9,167
|
|
Current liabilities
|
|
|
(5,127
|
)
|
Non-current liabilities
|
|
|
(916
|
)
|
Deferred income taxes
|
|
|
(1,379
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
3,543
|
|
Goodwill
|
|
|
2,711
|
|
|
|
|
|
|
Total investment
|
|
|
6,254
|
|
|
|
|
|
|
F-36
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Goodwill of $2,711 arising from the Groups acquisition of
Temryuk-Sotra represents expected benefits from the synergies
related to the reduction in transportation costs. Temryuk-Sotra
is included in the Mining segment.
On December 17, 2007, the Group acquired a 49% interest in
Toplofikatsia Rousse (TPP Rousse), a power plant
located in Rousse, Republic of Bulgaria, for $73,539 in cash.
Following the approval by the Post-Privatization Control Agency
of Bulgaria and Antimonopoly Committee of Bulgaria, Mechel
International Holdings, acquired 49% of the shares from the TPP
Rousses 100% owner, Holding Slovenske elektrarne d.o.o.
(HSE) of Slovenia.
The power plant potential capacity is 400 MW and it has
total heat capacity of 35 Gcal/h and a staff of more than
700 employees. As of the date of acquisition, only some of
the plants generators produced electric power, thus the
plants capacity was under-utilized.
The acquisition is in line with the Groups strategy to
develop power segment. Management has an intention, but not a
commitment, to increase its interest to a controlling stake in
the future.
The purchase of TPP Rousse shares was accounted for using the
equity method of accounting and is included within long-term
investments in related parties as of December 31, 2007.
Property, plant and equipment of TPP Rousse were valued by
independent appraisers as of the date of acquisition of its
shares. The Groups share in results of operations of TPP
Rousse is included in the consolidated financial statements from
the date of acquisition of shares, December 17, 2007. The
individual assets and liabilities of TPP Rousse are not included
in the accompanying consolidated financial statements of the
Group as the Group accounts for TPP Rousse as its equity-method
investment. The following table summarizes the fair values of
net assets of TPP Rousse at the date of acquisition of shares:
|
|
|
|
|
|
|
December 17,
|
|
|
|
2007
|
|
|
Cash and cash equivalents
|
|
|
1,924
|
|
Other current assets
|
|
|
9,161
|
|
Non-current assets
|
|
|
277
|
|
Property, plant and equipment
|
|
|
73,056
|
|
Current liabilities
|
|
|
(31,908
|
)
|
Non-current liabilities
|
|
|
(8,871
|
)
|
Deferred income taxes
|
|
|
(2,561
|
)
|
|
|
|
|
|
Fair value of net assets acquired
|
|
|
41,078
|
|
Share of controlling shareholders in net assets of TPP Rousse
|
|
|
(20,950
|
)
|
Excess of investment over fair value of net assets acquired
|
|
|
53,411
|
|
|
|
|
|
|
Total investment
|
|
|
73,539
|
|
|
|
|
|
|
The excess of investment over fair value of net assets of TPP
Rousse acquired of $53,411 represents expected benefits from the
synergies related to vertical integration of the Groups
business and expansion into additional markets for steam coal
used to fuel power plants in the European Union.
F-37
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
|
|
Balance at December 31, 2005
|
|
|
39,580
|
|
Acquisition of Metals Recycling (Note 4(g)), Steel segment
|
|
|
3,174
|
|
Translation difference
|
|
|
3,160
|
|
|
|
|
|
|
Balance at December 31, 2006
|
|
|
45,914
|
|
|
|
|
|
|
Acquisition of Yakutugol (Note 4(e)), Mining segment
|
|
|
494,053
|
|
Acquisition of Southern Kuzbass Power Plant (Note 4(i)),
Power segment
|
|
|
148,647
|
|
Acquisition of Bratsk Ferroalloy Plant (Note 4(k)), Steel
segment
|
|
|
114,651
|
|
Acquisition of Kuzbass Power Sales Company (Note 4(j)),
Power segment
|
|
|
76,817
|
|
Acquisition of Transkol (Note 4(l)), Mining segment
|
|
|
5,513
|
|
Acquisition of Temruk-Sotra (Note 4(m)), Mining segment
|
|
|
2,711
|
|
Acquisition of Prommet, Steel segment
|
|
|
1,857
|
|
Translation difference
|
|
|
24,283
|
|
|
|
|
|
|
Balance at December 31, 2007
|
|
|
914,446
|
|
|
|
|
|
|
Acquisition of Ductil Steel (Note 4(a)), Steel segment
|
|
|
132,690
|
|
Acquisition of minority interest in SUNP (Note 4(p)),
Ferroalloy segment
|
|
|
4,532
|
|
Increase in goodwill as a result of derecognition of deferred
tax assets related to acquisitions (Note 21)
|
|
|
44,568
|
|
Translation difference
|
|
|
(185,792
|
)
|
|
|
|
|
|
Balance at December 31, 2008
|
|
|
910,444
|
|
|
|
|
|
|
Goodwill arising on the above acquisitions is not deductible for
tax purposes.
F-38
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The following table summarizes changes in minority interest for
the three years ended December 31, 2008:
|
|
|
|
|
Balance at December 31, 2005
|
|
|
127,834
|
|
New acquisitions
|
|
|
3,329
|
|
Purchase of the minority interest in existing subsidiaries by
the Group
|
|
|
(6,186
|
)
|
Minoritys share in subsidiaries income from
continuing operations
|
|
|
31,528
|
|
Translation adjustment
|
|
|
6,531
|
|
|
|
|
|
|
Balance at December 31, 2006
|
|
|
163,036
|
|
|
|
|
|
|
New acquisitions
|
|
|
5,777
|
|
Purchase of the minority interest in existing subsidiaries by
the Group
|
|
|
(5,139
|
)
|
Minoritys share in subsidiaries income from
continuing operations
|
|
|
116,234
|
|
Translation adjustment
|
|
|
20,615
|
|
|
|
|
|
|
Balance at December 31, 2007
|
|
|
300,523
|
|
|
|
|
|
|
Purchase of the minority interest in existing subsidiaries by
the Group
|
|
|
(36,496
|
)
|
Minoritys share in subsidiaries income from
continuing operations
|
|
|
88,837
|
|
Translation adjustment
|
|
|
(62,015
|
)
|
|
|
|
|
|
Balance at December 31, 2008
|
|
|
290,849
|
|
|
|
|
|
|
At various dates during 2008, 2007 and 2006, the Group purchased
minority interest in the following subsidiaries:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority Interest
|
|
|
|
|
|
|
|
|
Acquired
|
|
|
|
|
Year Ended December 31, 2006:
|
|
Date of Acquisition
|
|
%
|
|
|
Amount
|
|
|
Cash Paid
|
|
|
Southern Kuzbass Coal Company (SKCC)
|
|
March-December
|
|
|
0.07
|
%
|
|
|
1,788
|
|
|
|
2,364
|
|
Mechel Targoviste SA
|
|
September
|
|
|
2.94
|
%
|
|
|
1,523
|
|
|
|
|
|
Port Posiet
|
|
February-November
|
|
|
16.90
|
%
|
|
|
1,295
|
|
|
|
1,302
|
|
Mechel Campia Turzii SA
|
|
August-November
|
|
|
1.63
|
%
|
|
|
927
|
|
|
|
|
|
Krasnogorsk Open Pit Mine (KOPM)
|
|
Different dates
throughout the year
|
|
|
0.77
|
%
|
|
|
338
|
|
|
|
|
|
Izhstal
|
|
August-December
|
|
|
0.23
|
%
|
|
|
272
|
|
|
|
216
|
|
Korshunov Mining Plant (KMP)
|
|
Different dates
throughout the year
|
|
|
0.10
|
%
|
|
|
22
|
|
|
|
119
|
|
Tomusinsk Auto Warehouse (TAW)
|
|
October
|
|
|
0.05
|
%
|
|
|
8
|
|
|
|
|
|
Chelyabinsk Metallurgical Plant (CMP)
|
|
March-July
|
|
|
0.00
|
%
|
|
|
6
|
|
|
|
7
|
|
Beloretsk Metallurgical Plant (BMP)
|
|
March-July
|
|
|
0.02
|
%
|
|
|
7
|
|
|
|
8
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,186
|
|
|
|
4,016
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-39
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority Interest
|
|
|
|
|
|
|
|
|
Acquired
|
|
|
|
|
Year Ended December 31, 2007:
|
|
Date of Acquisition
|
|
%
|
|
|
Amount
|
|
|
Cash Paid
|
|
|
Southern Kuzbass Coal Company (SKCC)
|
|
January-September
|
|
|
0.05
|
%
|
|
|
147
|
|
|
|
1,269
|
|
Chelyabinsk Metallurgical Plant (CMP)
|
|
February-April
|
|
|
0.09
|
%
|
|
|
629
|
|
|
|
635
|
|
Izhstal
|
|
January-June
|
|
|
0.27
|
%
|
|
|
350
|
|
|
|
328
|
|
Tomusinsk Energo Management (TEM)
|
|
March-May
|
|
|
2.08
|
%
|
|
|
327
|
|
|
|
107
|
|
Korshunov Mining Plant (KMP)
|
|
January-October
|
|
|
0.02
|
%
|
|
|
11
|
|
|
|
32
|
|
Port Posiet
|
|
February-July
|
|
|
0.16
|
%
|
|
|
20
|
|
|
|
7
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,484
|
|
|
|
2,378
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority Interest
|
|
|
|
|
|
|
|
|
Acquired
|
|
|
|
|
Year Ended December 31, 2008:
|
|
Date of Acquisition
|
|
%
|
|
|
Amount
|
|
|
Cash Paid
|
|
|
Southern Urals Nickel Plant (SUNP)
|
|
May-July
|
|
|
4.15
|
%
|
|
|
18,936
|
|
|
|
31,780
|
|
Southern Kuzbass Coal Company (SKCC)
|
|
March-October
|
|
|
1.96
|
%
|
|
|
11,230
|
|
|
|
13,646
|
|
Chelyabinsk Metallurgical Plant (CMP)
|
|
April-August
|
|
|
0.39
|
%
|
|
|
4,211
|
|
|
|
4,661
|
|
Beloretsk Metallurgical Plant (BMP)
|
|
January-April
|
|
|
0.01
|
%
|
|
|
871
|
|
|
|
6
|
|
Tomusinsk Energo Management (TEM)
|
|
May
|
|
|
2.80
|
%
|
|
|
527
|
|
|
|
400
|
|
Izhstal
|
|
May
|
|
|
0.20
|
%
|
|
|
355
|
|
|
|
194
|
|
Southern Kuzbass Power Plant (SKPP)
|
|
January-March
|
|
|
0.22
|
%
|
|
|
297
|
|
|
|
658
|
|
Tomusinsk Open Pit Mine (TOPM)
|
|
March-April
|
|
|
0.06
|
%
|
|
|
45
|
|
|
|
1
|
|
Kuzbass Power Sales Company (KPSC)
|
|
January
|
|
|
0.11
|
%
|
|
|
24
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
36,496
|
|
|
|
51,346
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
In accordance with purchase agreement concluded on acquisition
of Mechel Targoviste SA and Mechel Campia Turzii SA, on
different date throughout 2006 the Group converted long-term
debt of these two companies into shares. As a result of these
conversions, the Groups share was increased by 2.94% in
Mechel Targoviste SA and by 1.63% in Mechel Campia Turzii SA, in
2006, respectively.
On different dates throughout 2006, SKCC acquired 1.21% of its
own voting stock for $14,589 paid in cash. The purchase of
minority interests was accounted for using the purchase method
of accounting. In October 2006, SKCC acquired small additional
interest in Krasnogorsk OPM, Tomusinsk Transportation Center and
Lenin Mine, for a total of $1,116, and immediately after these
acquisitions SKCC merged with these mines through the issuance
of additional shares. As a result of these transactions, SKCC
minority interest was reduced by $2,134.
On September 11, 2007, Moskoks transferred the 100%
interest in its two wholly-owned subsidiaries, holding 19.39%
and 19.59% of shares in Moskoks, respectively, to Mechel-Coke,
another Groups subsidiary (refer to Note 4(h)). Due
to the dilution of the Groups interest in Moskoks from
98.94% to 97.11%, the minority interest increased by $6,624.
In April and May 2008, the Group acquired 4.15% of common shares
of SUNP for $31,780 paid in cash. The acquisition resulted in a
goodwill of $4,532.
On different dates from March through October 2008, the Group
acquired 1.96% of voting shares of SKCC for $13,646 paid in
cash. The purchase of a minority interest in SKCC was accounted
for using the purchase method of accounting and was recorded in
the consolidated financial statements for the year ended
December 31, 2008.
F-40
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
On different dates from April through August 2008, the Group
acquired 0.39% of voting shares of CMP for $4,661 paid in cash.
The purchase of a minority interest in CMP was accounted for
using the purchase method of accounting and was recorded in the
consolidated financial statements for the year ended
December 31, 2008.
The Group has accounted for the purchases of minority interest
under the purchase method of accounting.
|
|
(q)
|
Pro
forma condensed consolidated income statement data
(unaudited)
|
The following unaudited pro forma condensed consolidated income
statement information for (i) 12 months ended
December 31, 2008, gives effect to the business
combinations that occurred in 2008, as if they had occurred at
the beginning of 2008 and (ii) 12 months ended
December 31, 2007, gives effect to the business
combinations that occurred in 2008 and 2007, as if they had
occurred at the beginning of 2007:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Revenue, net
|
|
|
10,237,572
|
|
|
|
7,977,688
|
|
Net income
|
|
|
1,175,444
|
|
|
|
851,553
|
|
Net income per share
|
|
|
2.82
|
|
|
|
2.05
|
|
The following unaudited pro forma condensed consolidated income
statement information for (i) 12 months ended
December 31, 2007, gives effect to the business
combinations that occurred in 2007, as if they had occurred at
the beginning of 2007 and (ii) 12 months ended
December 31, 2006, gives effect to the business
combinations that occurred in 2007 and 2006, as if they had
occurred at the beginning of 2006:
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31,
|
|
|
|
2007
|
|
|
2006
|
|
|
Revenue, net
|
|
|
7,449,979
|
|
|
|
5,231,540
|
|
Net income
|
|
|
949,337
|
|
|
|
710,330
|
|
Net income per share
|
|
|
2.28
|
|
|
|
1.74
|
|
These unaudited pro forma amounts are provided for informational
purposes only and do not purport to present the results of
operations of the Group had the transactions assumed therein
occurred on or as of the dates indicated, nor is it necessarily
indicative of the results of operations, which may be achieved
in the future.
|
|
5.
|
CASH AND
CASH EQUIVALENTS
|
Cash and cash equivalents are comprised of:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Russian ruble bank accounts
|
|
|
72,648
|
|
|
|
170,355
|
|
USD bank accounts
|
|
|
71,581
|
|
|
|
44,751
|
|
Euro bank accounts
|
|
|
47,776
|
|
|
|
15,857
|
|
Bank accounts in other currencies
|
|
|
5,066
|
|
|
|
3,631
|
|
Other
|
|
|
57,768
|
|
|
|
2,185
|
|
|
|
|
|
|
|
|
|
|
Total cash and cash equivalents
|
|
|
254,839
|
|
|
|
236,779
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2008, $363 included in Russian ruble
bank accounts and $76 included in bank accounts in other
currencies were restricted for use in accordance with guarantees
provided by VEB and EBRD. As of December 31, 2007, the
amount of $1,400 included in USD bank accounts, was restricted
for use in accordance with a guarantee provided by BNP Paribas
to a customer at the request of one of the Groups foreign
subsidiaries.
F-41
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
As of December 31, 2008, short-term ruble-denominated
deposits of $25,376, and a promissory note of $27,230 with an
original maturity of less than 90 days were included in
other cash and cash equivalents, as well as $1,954 of letters of
credit issued by the Groups subsidiaries for the plant,
property and equipment acquisition.
|
|
6.
|
ACCOUNTS
RECEIVABLE, NET
|
Accounts receivable, net are comprised of:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Domestic customers
|
|
|
334,377
|
|
|
|
210,191
|
|
Foreign customers
|
|
|
182,985
|
|
|
|
158,346
|
|
Total accounts receivable
|
|
|
517,362
|
|
|
|
368,537
|
|
|
|
|
|
|
|
|
|
|
Less allowance for doubtful accounts
|
|
|
(110,613
|
)
|
|
|
(26,781
|
)
|
|
|
|
|
|
|
|
|
|
Total accounts receivable, net
|
|
|
406,749
|
|
|
|
341,756
|
|
|
|
|
|
|
|
|
|
|
The following summarizes the changes in the allowance for
doubtful accounts for the years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Balance at beginning of year
|
|
|
(26,781
|
)
|
|
|
(19,592
|
)
|
|
|
(17,509
|
)
|
Allowance for doubtful accounts
|
|
|
(103,632
|
)
|
|
|
(1,411
|
)
|
|
|
(2,722
|
)
|
Accounts receivable written off, net
|
|
|
385
|
|
|
|
(1,180
|
)
|
|
|
(173
|
)
|
Allowance for doubtful accounts of acquired entities
|
|
|
(1,470
|
)
|
|
|
(9,325
|
)
|
|
|
(30
|
)
|
Translation difference
|
|
|
20,885
|
|
|
|
4,727
|
|
|
|
842
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at end of year
|
|
|
(110,613
|
)
|
|
|
(26,781
|
)
|
|
|
(19,592
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Significant increase in allowance for doubtful accounts in 2008
is due to the increased exposure of the Group to losses on its
accounts receivable because of the financial crisis. A
substantial portion of such increase is earmarked to several
customers experiencing liquidity problems.
Inventories are comprised of:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Finished goods
|
|
|
778,219
|
|
|
|
396,467
|
|
Raw materials and purchased parts
|
|
|
411,865
|
|
|
|
472,040
|
|
Work-in-process
|
|
|
175,025
|
|
|
|
138,351
|
|
|
|
|
|
|
|
|
|
|
Total inventories
|
|
|
1,365,109
|
|
|
|
1,006,858
|
|
|
|
|
|
|
|
|
|
|
In 2008, the amount of the write-down of inventories to net
realizable value together with the provision for obsolete and
slow-moving inventories that were recognized as expense in the
consolidated statement of income and comprehensive income
amounted to $278,176. The most significant write-downs related
to the Steel and Ferroalloy segments in the amounts of $180,661
and $94,714, respectively, caused by a substantial fall in
prices for the main products in the market. In 2007 and 2006,
these write-downs and provisions were not significant.
F-42
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
8.
|
PREPAYMENTS
AND OTHER CURRENT ASSETS
|
Prepayments and other current assets are comprised of:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
VAT and other taxes recoverable
|
|
|
483,872
|
|
|
|
264,970
|
|
Prepayments and advances for materials
|
|
|
48,253
|
|
|
|
111,403
|
|
Bank deposits with original maturities over 90 days
|
|
|
13,727
|
|
|
|
204,214
|
|
Other receivables
|
|
|
28,796
|
|
|
|
23,050
|
|
Short-term loans issued
|
|
|
53,349
|
|
|
|
404
|
|
Promissory notes received
|
|
|
2,520
|
|
|
|
550
|
|
Other current assets
|
|
|
43,744
|
|
|
|
29,402
|
|
|
|
|
|
|
|
|
|
|
Total prepayments and other current assets
|
|
|
674,261
|
|
|
|
633,993
|
|
|
|
|
|
|
|
|
|
|
Generally in Russia, VAT related to sales is payable to the tax
authorities on an accrual basis based upon invoices issued to
the customer. VAT incurred for purchases may be reclaimed,
subject to certain restrictions, against VAT related to sales.
VAT related to purchase transactions, which is not yet
reclaimable against VAT related to sales as of the balance sheet
dates, is recognized in the balance sheets on a gross basis,
i.e. as other current assets and taxes and social charges
payable.
As of December 31, 2008, $21,715 included in other current
assets relating to capitalized origination fees on the
Groups loans is being amortized using the effective
interest method over the loan term.
As of December 31, 2008, short-term loans issued included
$52,756 of funds transferred by TOPM to Uglemetbank OAO under
the asset management agreement that guarantees return of 9% p.a.
Uglemetbank OAO further used these funds to acquire a one-year
promissory note issued by Calridge Ltd., a related party (refer
to Note 10).
Long-term investments are comprised of:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Equity method investments
|
|
|
79,387
|
|
|
|
91,348
|
|
Other related parties
|
|
|
1,021
|
|
|
|
1,223
|
|
|
|
|
|
|
|
|
|
|
Total investments in related parties
|
|
|
80,408
|
|
|
|
92,571
|
|
Available-for-sale securities
|
|
|
15,938
|
|
|
|
20,330
|
|
Cost method investments
|
|
|
10,174
|
|
|
|
10,347
|
|
Prepayment for BCG companies
|
|
|
438,623
|
|
|
|
|
|
Other
|
|
|
8,037
|
|
|
|
27,918
|
|
|
|
|
|
|
|
|
|
|
Total other long-term investments
|
|
|
472,772
|
|
|
|
58,595
|
|
|
|
|
|
|
|
|
|
|
Total long-term investments
|
|
|
553,180
|
|
|
|
151,166
|
|
|
|
|
|
|
|
|
|
|
F-43
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
(a)
|
Equity
method investments
|
Equity method investments are comprised of:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percent Voting Shares
|
|
|
Investment Carrying
|
|
|
|
Held at December 31,
|
|
|
Value at December 31,
|
|
Investee
|
|
2008
|
|
|
2007
|
|
|
2008
|
|
|
2007
|
|
|
TPP Rousse (Power segment)
|
|
|
49
|
%
|
|
|
49
|
%
|
|
|
68,869
|
|
|
|
73,348
|
|
Mechel Energy AG (Conares Eagle) (Mining segment)
|
|
|
50
|
%
|
|
|
50
|
%
|
|
|
14
|
|
|
|
6,489
|
|
TPTU (Mining segment)
|
|
|
40
|
%
|
|
|
40
|
%
|
|
|
4,274
|
|
|
|
5,051
|
|
TRMZ (Mining segment)
|
|
|
25
|
%
|
|
|
25
|
%
|
|
|
1,855
|
|
|
|
2,066
|
|
RIKT (Mining segment)
|
|
|
36
|
%
|
|
|
36
|
%
|
|
|
2,055
|
|
|
|
2,145
|
|
Other (Mining segment)
|
|
|
20-39
|
%
|
|
|
20-36
|
%
|
|
|
2,320
|
|
|
|
2,249
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total equity method investments
|
|
|
|
|
|
|
|
|
|
|
79,387
|
|
|
|
91,348
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mechel Energy AG is a joint venture with U.K. trading partners
of the Group that facilitates the Groups sales in Europe.
In 2008, Mechel Energy AG ceased to perform active trading
operations, distributed all its net assets as dividends to its
shareholders and is currently a dormant company.
TRMZ (Tomusinskiy Auto Repair Shop) shares are owned by SKCC and
its subsidiaries. TRMZ provides repair services to the
Groups subsidiaries.
TPTU (Tomusinskiy Transportation Management Center) shares are
owned by SKCC. The core business is provision of transportation
services both to the Groups subsidiaries and third parties.
RIKT (Russian-Italian Telephone Company) shares are owned by
SKCC and its subsidiaries. The core business is provision of
communication services both to the Groups subsidiaries and
third parties.
TPP Rousse (Toplofikatsia Rousse) shares are owned by MIH AG.
The core business is generation of electricity and heat for
sales in Europe (refer to Note 4(n)).
Summarized unaudited financial information on equity method
investees as of December 31, 2008 and 2007 and for the
years then ended is as follows:
|
|
|
|
|
|
|
|
|
Income Data
|
|
2008
|
|
|
2007
|
|
|
|
(Unaudited)
|
|
|
(Unaudited)
|
|
|
Revenues and other income
|
|
|
135,807
|
|
|
|
748,386
|
|
Operating income
|
|
|
6,967
|
|
|
|
2,802
|
|
Net income (loss)
|
|
|
3,793
|
|
|
|
(13,118
|
)
|
|
|
|
|
|
|
|
|
|
|
|
At December 31,
|
|
|
At December 31,
|
|
Balance Sheet Data
|
|
2008
|
|
|
2007
|
|
|
|
(Unaudited)
|
|
|
(Unaudited)
|
|
|
Current assets
|
|
|
72,986
|
|
|
|
57,375
|
|
Non-current assets
|
|
|
84,969
|
|
|
|
89,240
|
|
Current liabilities
|
|
|
79,542
|
|
|
|
52,871
|
|
Non-current liabilities
|
|
|
12,134
|
|
|
|
25,424
|
|
Note: in the year ended December 31, 2007, the income data
for Yakutugol was taken for the period from January 1 through
October 19, 2007, while it was accounted under the equity
method.
F-44
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The following table shows movements in the equity method
investments:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Share in Net
|
|
|
|
|
|
|
Capital
|
|
|
Income/(Loss) Since
|
|
|
|
|
|
|
Investment
|
|
|
Acquisition
|
|
|
Total
|
|
|
December 31, 2005
|
|
|
389,947
|
|
|
|
18,430
|
|
|
|
408,377
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of adoption of SFAS No. 158 by Yakutugol
|
|
|
(2,627
|
)
|
|
|
|
|
|
|
(2,627
|
)
|
Translation difference
|
|
|
37,053
|
|
|
|
|
|
|
|
37,053
|
|
Dividends
|
|
|
(4,100
|
)
|
|
|
|
|
|
|
(4,100
|
)
|
Share in net loss
|
|
|
|
|
|
|
(9,858
|
)
|
|
|
(9,858
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2006
|
|
|
420,273
|
|
|
|
8,572
|
|
|
|
428,845
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect of full consolidation of Yakutugol
|
|
|
(428,835
|
)
|
|
|
|
|
|
|
(428,835
|
)
|
Investment in TPP Rousse
|
|
|
73,539
|
|
|
|
|
|
|
|
73,539
|
|
Other investments
|
|
|
2,161
|
|
|
|
|
|
|
|
2,161
|
|
Translation difference
|
|
|
20,248
|
|
|
|
|
|
|
|
20,248
|
|
Dividends
|
|
|
(4,618
|
)
|
|
|
|
|
|
|
(4,618
|
)
|
Share in net income
|
|
|
|
|
|
|
8
|
|
|
|
8
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2007
|
|
|
82,768
|
|
|
|
8,580
|
|
|
|
91,348
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investments
|
|
|
207
|
|
|
|
|
|
|
|
207
|
|
Translation difference
|
|
|
(6,316
|
)
|
|
|
|
|
|
|
(6,316
|
)
|
Dividends
|
|
|
(6,569
|
)
|
|
|
|
|
|
|
(6,569
|
)
|
Share in net income
|
|
|
|
|
|
|
717
|
|
|
|
717
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2008
|
|
|
70,090
|
|
|
|
9,297
|
|
|
|
79,387
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
During the years ended December 31, 2008, 2007 and 2006,
the Group received cash dividends of $6,569, $4,618 and $4,100,
respectively.
|
|
(b)
|
Cost
method investments
|
Cost method investments represent investments in equity
securities of various Russian companies, where the Group has
less than a 20% equity interest and no significant influence. As
shares of those Russian companies are not publicly traded, their
market value is not available and the investment is recorded at
cost.
The investments were not evaluated for impairment because the
Group did not identify any events or changes in circumstances
that may have a significant effect on the fair value of these
investments.
|
|
(c)
|
Available-for-sale
securities
|
Investments in available-for-sale securities were as follows as
of December 31, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized
|
|
|
Unrealized
|
|
|
|
Cost
|
|
|
Fair Value
|
|
|
Gains
|
|
|
Losses
|
|
|
Equity securities
|
|
|
16,534
|
|
|
|
15,938
|
|
|
|
2,560
|
|
|
|
(3,156
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total available-for-sale securities
|
|
|
16,534
|
|
|
|
15,938
|
|
|
|
2,560
|
|
|
|
(3,156
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-45
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Investments in available-for-sale securities were as follows as
of December 31, 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized
|
|
|
Unrealized
|
|
|
|
Cost
|
|
|
Fair Value
|
|
|
Gains
|
|
|
Losses
|
|
|
Equity securities
|
|
|
15,271
|
|
|
|
20,330
|
|
|
|
5,059
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total available-for-sale securities
|
|
|
15,271
|
|
|
|
20,330
|
|
|
|
5,059
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2008 and 2007, available-for-sale
securities represented investments into equity securities of
well-established Russian energy and oil and gas companies.
|
|
(d)
|
Prepayment
for BCG Companies
|
As of December 31, 2008, the amount of $438,623 represented
total advance payments made by the Group to acquire Bluestone
Industries Inc., Dynamic Energy, Inc. and JCJ Coal Group LLC
(BCG Companies) of which $279,058 was not refundable
as of that date. The Group tested this asset for impairment as
of December 31, 2008 and concluded that it was not impaired
(refer to Note 27).
During the three years ended December 31, 2008, the Group
had the following transactions and current balances in
settlement with related parties:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
Balances at December 31, 2008
|
|
|
|
|
|
|
|
|
|
Financing
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
|
|
|
Provided
|
|
|
Receivable
|
|
|
Payable
|
|
|
Outstanding,
|
|
|
|
Purchases
|
|
|
Sales
|
|
|
(Received), Net
|
|
|
from
|
|
|
to
|
|
|
Net
|
|
|
Mechel Energy AG
|
|
|
|
|
|
|
2,988
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
GPU
|
|
|
8,342
|
|
|
|
2,925
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
RIKT
|
|
|
246
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(14
|
)
|
|
|
(14
|
)
|
TPTU
|
|
|
4,346
|
|
|
|
18
|
|
|
|
|
|
|
|
18
|
|
|
|
(210
|
)
|
|
|
(192
|
)
|
TRMZ
|
|
|
8,490
|
|
|
|
852
|
|
|
|
|
|
|
|
16
|
|
|
|
(1,364
|
)
|
|
|
(1,348
|
)
|
TPP Rousse
|
|
|
|
|
|
|
64,783
|
|
|
|
|
|
|
|
19,755
|
|
|
|
|
|
|
|
19,755
|
|
Calridge
|
|
|
1,508
|
|
|
|
|
|
|
|
(114,236
|
)
|
|
|
2,382
|
|
|
|
|
|
|
|
2,382
|
|
Other
|
|
|
10
|
|
|
|
125
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
22,942
|
|
|
|
71,691
|
|
|
|
(114,236
|
)
|
|
|
22,171
|
|
|
|
(1,588
|
)
|
|
|
20,583
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007
|
|
|
Balances at December 31, 2007
|
|
|
|
|
|
|
|
|
|
Financing
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
|
|
|
Provided
|
|
|
Receivable
|
|
|
Payable
|
|
|
Outstanding,
|
|
|
|
Purchases
|
|
|
Sales
|
|
|
(Received), Net
|
|
|
from
|
|
|
to
|
|
|
Net
|
|
|
Mechel Energy AG
|
|
|
301
|
|
|
|
102,619
|
|
|
|
|
|
|
|
2,881
|
|
|
|
|
|
|
|
2,881
|
|
GPU
|
|
|
4,752
|
|
|
|
3,206
|
|
|
|
|
|
|
|
601
|
|
|
|
(1,757
|
)
|
|
|
(1,156
|
)
|
RIKT
|
|
|
214
|
|
|
|
4
|
|
|
|
|
|
|
|
10
|
|
|
|
(30
|
)
|
|
|
(20
|
)
|
TPTU
|
|
|
4,570
|
|
|
|
169
|
|
|
|
|
|
|
|
21
|
|
|
|
(483
|
)
|
|
|
(462
|
)
|
TRMZ
|
|
|
6,072
|
|
|
|
917
|
|
|
|
|
|
|
|
172
|
|
|
|
(1,189
|
)
|
|
|
(1,017
|
)
|
Yakutugol
|
|
|
141,319
|
|
|
|
1,859
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TPP Rousse
|
|
|
|
|
|
|
1,276
|
|
|
|
|
|
|
|
1,303
|
|
|
|
|
|
|
|
1,303
|
|
Other
|
|
|
|
|
|
|
6
|
|
|
|
|
|
|
|
|
|
|
|
(137
|
)
|
|
|
(137
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
157,228
|
|
|
|
110,056
|
|
|
|
|
|
|
|
4,988
|
|
|
|
(3,596
|
)
|
|
|
1,392
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-46
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006
|
|
|
Balances at December 31, 2006
|
|
|
|
|
|
|
|
|
|
Financing
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
|
|
|
Provided
|
|
|
Receivable
|
|
|
Payable
|
|
|
Outstanding,
|
|
|
|
Purchases
|
|
|
Sales
|
|
|
(Received), Net
|
|
|
from
|
|
|
to
|
|
|
Net
|
|
|
Mechel Energy AG
|
|
|
|
|
|
|
53,765
|
|
|
|
|
|
|
|
|
|
|
|
(461
|
)
|
|
|
(461
|
)
|
TPTU
|
|
|
2,247
|
|
|
|
98
|
|
|
|
|
|
|
|
25
|
|
|
|
(177
|
)
|
|
|
(152
|
)
|
TRMZ
|
|
|
10,074
|
|
|
|
4,555
|
|
|
|
|
|
|
|
59
|
|
|
|
(753
|
)
|
|
|
(694
|
)
|
Yakutugol
|
|
|
129,968
|
|
|
|
8,042
|
|
|
|
|
|
|
|
309
|
|
|
|
(928
|
)
|
|
|
(619
|
)
|
Calridge
|
|
|
36,449
|
|
|
|
10
|
|
|
|
|
|
|
|
11
|
|
|
|
|
|
|
|
11
|
|
Other
|
|
|
670
|
|
|
|
528
|
|
|
|
|
|
|
|
141
|
|
|
|
(34
|
)
|
|
|
107
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
179,408
|
|
|
|
66,998
|
|
|
|
|
|
|
|
545
|
|
|
|
(2,353
|
)
|
|
|
(1,808
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mechel Energy AG, in which the Group owns 50% of its ordinary
shares, purchased coal from the Group during the years ended
December 31, 2008, 2007 and 2006 in the amount of $2,988,
$102,619 and $53,765, respectively. Sales to Mechel Energy AG
were made on market terms with average margin attributable to
coal sales.
|
|
(b)
|
Tomusinskiy
Transportation Management Center (TPTU)
|
The Group subsidiaries own 40% of the ordinary shares in TPTU,
which provides transportation services. During the years ended
December 31, 2008, 2007 and 2006, the Group purchased
transportation services in the amount of $4,346, $4,570 and
$2,247, respectively.
|
|
(c)
|
Tomusinskiy
Auto Repair Shop (TRMZ)
|
The Group subsidiaries own 25% of the ordinary shares in TRMZ,
which provides auto repair services. During the years ended
December 31, 2008, 2007 and 2006, the Group purchased
repair services in the amount of $8,490, $6,072 and $10,074,
respectively.
For the period from January 24, 2005 through
October 19, 2007, the Group owned 25% plus one share of the
ordinary shares of Yakutugol, which provides the Group with
coal. Since October 19, 2007, the Group has owned 100% in
Yakutugol. During the period from January 1, 2007 through
October 19, 2007, and financial year ended
December 31, 2006, the Groups purchases from
Yakutugol amounted to $141,319 and $129,968, respectively. The
Groups sales of services and auxiliary materials to
Yakutugol amounted to $1,859 and $8,042. As of
December 31, 2006 the Group had accounts payable to
Yakutugol for goods supplied of $928, trade receivables of $309
for the goods sold as of December 31, 2006.
Calridge Ltd. is a company wholly owned by the Controlling
Shareholder. On June 30, 2008, the Justice family entered
into the Option Agreement to sell 100% of capital stock or
membership interests of Bluestone Industries Inc. at the price
of $4,825,000 less net debt to Calridge Ltd. Under the Option
Agreement, Calridge Ltd. paid $100,000 in cash as a prepayment
on July 3, 2008. In accordance with the Assignment
Agreement dated August 19, 2008, Calridge Ltd.
assigned to MIH AG all the rights, title and interest in and to
the Option Agreement for the consideration of $100,000 plus
accrued interest of $1,459 that was repaid by MIH AG by October
2008.
F-47
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
During the year ended December 31, 2008, the Group drew
down loans from Calridge Ltd in the amount of $16,600 and
granted loans to Calridge in the amount of $2,364. The net
financing provided by Calridge Ltd. to the Group amounted to
$114,236.
In July 2006, the Group acquired 5,648,850 ordinary shares of
Mechel OAO from Calridge Ltd for approximately $36,449. The
acquired shares were used as a purchase consideration in the
acquisition of controlling stake in Moskoks.
In 2008, the Group transferred cash in the amount $52,756 to
Uglemetbank OAO under the asset management agreement.
Uglemetbank OAO further used these funds to acquire a one-year
promissory note issued by Calridge Ltd. bearing interest at the
rate of 9% p.a.
During the years ended December 31, 2008 and 2007, the
Groups sales to TPP Rousse amounted to $64,783 and $1,276,
respectively, and were made on market terms with average margin
attributable to coal sales. As of December 31, 2008 and
2007, the Group had accounts receivables from TPP Rousse in the
amount of $19,755 and $1,303, respectively.
|
|
(g)
|
Mining
and Engineering Management Company
|
The CEO of Mining and Engineering Management Company
(GPU) is a close relative to the management of one
of the Groups subsidiaries. Effective June 2008, GPU has
not been treated as a related party since the related person is
no longer with the Group.
During the years ended December 31, 2008 and 2007, the
Group purchased services on mine construction for $8,342 and
$4,752, respectively, $5,418 and $490 of which were capitalized.
The Groups sales of construction materials to GPU amounted
to $2,925 and $3,206, respectively.
As described in Note 18, several subsidiaries of the Group
contribute certain amounts to Penfosib, which, together with
amounts earned from investing the contributions, are intended to
provide pensions to members of pension plans. The Groups
pension and postretirement benefits, including those funded
through Penfosib, are disclosed in Note 18. In addition, in
2008, these subsidiaries made founder contributions to Penfosib
in the total amount of $17,501 (refer to Note 24).
During 2008, Penfosib provided to the Groups subsidiaries
short-term ruble-denominated loans in the amount of $6,115
bearing interest at 8.8% p.a. The loans and related interest
were fully repaid by December 31, 2008.
|
|
(i)
|
Transactions
with the Controlling Shareholder
|
As described in Note 4(d), on June 30, 2008, Mechel
OAO acquired 613,624 ordinary shares of SKCC (1.70%) from
Mr. Igor V. Zyuzin in exchange for 190,985,726 ordinary
shares, or 1.56%, of Mechel Mining OAO. The fair value of the
exchanged share packages was estimated based on the available
market quotes of the shares involved and considered to be equal.
The exchange was accounted for as a transaction between entities
under common control and recorded at historical cost.
F-48
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
11.
|
INTANGIBLE
ASSETS, NET
|
Identifiable intangible assets, net are comprised of:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Intangible assets with determinable lives:
|
|
|
|
|
|
|
|
|
Energy license
|
|
|
1,894
|
|
|
|
1,684
|
|
Software
|
|
|
3,868
|
|
|
|
4,437
|
|
Other
|
|
|
1,194
|
|
|
|
1,287
|
|
|
|
|
|
|
|
|
|
|
Total intangible assets
|
|
|
6,956
|
|
|
|
7,408
|
|
|
|
|
|
|
|
|
|
|
|
|
12.
|
PROPERTY,
PLANT AND EQUIPMENT, NET
|
Property, plant and equipment, net are comprised of:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Land improvements
|
|
|
105,658
|
|
|
|
30,635
|
|
Buildings
|
|
|
1,152,271
|
|
|
|
1,033,550
|
|
Transfer devices
|
|
|
106,154
|
|
|
|
106,842
|
|
Operating machinery and equipment
|
|
|
1,894,359
|
|
|
|
1,874,677
|
|
Transportation equipment and vehicles
|
|
|
329,933
|
|
|
|
322,433
|
|
Tools, furniture, fixtures and other
|
|
|
152,926
|
|
|
|
149,124
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,741,301
|
|
|
|
3,517,261
|
|
Less accumulated depreciation
|
|
|
(1,025,325
|
)
|
|
|
(884,003
|
)
|
|
|
|
|
|
|
|
|
|
Operating property, plant and equipment, net
|
|
|
2,715,976
|
|
|
|
2,633,258
|
|
Mining plant and equipment
|
|
|
385,799
|
|
|
|
305,653
|
|
Less accumulated depletion
|
|
|
(48,443
|
)
|
|
|
(38,409
|
)
|
|
|
|
|
|
|
|
|
|
Mining plant and equipment, net
|
|
|
337,356
|
|
|
|
267,244
|
|
Construction-in-progress
|
|
|
1,224,509
|
|
|
|
801,260
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net
|
|
|
4,277,841
|
|
|
|
3,701,762
|
|
|
|
|
|
|
|
|
|
|
Included within
construction-in-progress
are advances to suppliers of equipment of $200,318 and $115,662
as of December 31, 2008 and 2007, respectively. During the
years ended December 31, 2008, 2007 and 2006, the Group
incurred interest expenses of $348,915, $110,207 and $54,049,
respectively, of which interest capitalized in the cost of
property, plant and equipment was $24,832, $11,231 and $15,866,
respectively. The depreciation charge amounted to $360,586,
$250,333 and $177,303 for the years ended December 31,
2008, 2007 and 2006, respectively.
As of December 31, 2008, mining plant and equipment, net
included mining construction in progress in the amount of
$162,011.
F-49
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
13.
|
MINERAL
LICENSES, NET
|
Mineral licenses, net are comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Coal deposits
|
|
|
1,786,675
|
|
|
|
2,128,782
|
|
Chrome deposits
|
|
|
1,717,991
|
|
|
|
|
|
Iron ore deposits
|
|
|
75,311
|
|
|
|
90,206
|
|
Nickel deposits
|
|
|
39,390
|
|
|
|
34,678
|
|
Limestone deposits
|
|
|
2,947
|
|
|
|
3,527
|
|
Quartzite deposits
|
|
|
1,007
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mineral licenses before depletion
|
|
|
3,623,321
|
|
|
|
2,257,193
|
|
Accumulated depletion
|
|
|
(192,679
|
)
|
|
|
(125,710
|
)
|
|
|
|
|
|
|
|
|
|
Mineral licenses, net
|
|
|
3,430,642
|
|
|
|
2,131,483
|
|
|
|
|
|
|
|
|
|
|
Most of existing mineral licenses were recorded upon acquisition
of mining subsidiaries. Fair values of mineral licenses
pertaining to the appraised proven and probable mineral reserves
at the date of acquisition were determined by the Group based on
independent appraisals performed by independent mining
engineers, for each acquisition date. The carrying values of the
mineral licenses were reduced proportionate to the depletion of
the respective mineral reserves at each deposit related to
mining and production of reserves adjusted for the reserves
re-measurement and purchase accounting effects. No residual
value is assumed in the mineral license valuation.
As described in Note 4(b) above, during the year ended
December 31, 2008, the Group acquired 100% of Oriels
shares. Oriel holds mining licenses for a chrome deposit and a
nickel deposit in Kazakhstan. The total value allocated to the
cost of Oriels chrome and nickel mineral licenses at the
date of acquisition amounted to $1,723,413 and $7,690,
respectively.
In October 2007, the Group acquired 75% less one share of
Yakutugol for a total consideration of $1,600,279 paid in cash,
increasing the Groups share therein to 100%. Yakutugol
holds licenses for mineral reserves in Yakutia on Nerungrinsky,
Kangalassky and Dzhebariki-Khaya mines. The total value
allocated to the cost of Yakutugols mineral licenses at
the date of acquisition amounted to $1,397,831.
In October 2007, the Group acquired 71.21% of Elgaugol OAO for
$355,408. Elgaugol holds a license for undeveloped mineral
deposits in Yakutia on Elginsky coal field. The acquisition was
accounted as an asset purchase because the mine has not yet
commenced its operations and does not constitute a business. The
cost allocated to Elgaugols mineral license was $474,620
and related deferred tax was accrued in the amount of $112,964.
To determine the value of the mineral licenses, the Group
used quantities of proven and probable deposits. The
Groups mining segment production activities are located
within Russia and Kazakhstan. The Groups mineral reserves
and deposits are situated on the land belonging to government
and regional authorities. In Russia, mining minerals require a
subsoil license from the state authorities with respect to
identified mineral deposits. The Group obtains licenses from
such authorities and pays certain taxes to explore and produce
from these deposits. These licenses expire up to 2027, with the
most significant licenses expiring between 2012 and 2024, and
management believes that they may be extended at the initiative
of the Group without substantial cost. Management intends to
extend such licenses for deposits expected to remain productive
subsequent to their license expiry dates. In Kazakhstan, the
Group has mining licenses for the period ended in 2029 for a
chrome deposit and license expiring in 2017 for a nickel deposit.
F-50
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
14.
|
OTHER
NON-CURRENT ASSETS
|
Other non-current assets are comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Advanced payments to non-state pension funds
|
|
|
28,313
|
|
|
|
38,983
|
|
Capitalized loan origination fees
|
|
|
23,273
|
|
|
|
28,935
|
|
Other
|
|
|
6,258
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other non-current assets
|
|
|
57,844
|
|
|
|
67,918
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2008 and 2007, advanced payments of
$28,313 and $38,893 were made by Yakutugol in terms of agreed
pension benefit program to Almaznaya Osen and Penfosib
non-state pension funds (refer to Note 18).
As of December 31, 2008 and 2007, the amounts of $23,273
and $28,935, respectively, related to capitalized origination
fees on bank loans that were recorded as a non-current asset and
are being amortized using the effective interest method over the
loan term (refer to Note 15).
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Short-Term Borrowings and Current Portion of Long-Term
Debt
|
|
December 31, 2008
|
|
|
December 31, 2007
|
|
Including Debt with Loan Covenant Violations:
|
|
Amount
|
|
|
Rate p.a.,%
|
|
|
Amount
|
|
|
Rate p.a.,%
|
|
|
Russian ruble-denominated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Banks and financial institutions including debt of $471,438 with
loan covenant violations in 2008
|
|
|
1,071,269
|
|
|
|
8.0-20.2
|
|
|
|
327,609
|
|
|
|
6.7-10.8
|
|
Bonds issue
|
|
|
4,016
|
|
|
|
5.5
|
|
|
|
|
|
|
|
|
|
Corporate lenders
|
|
|
9,689
|
|
|
|
0-12.0
|
|
|
|
6,507
|
|
|
|
0-8.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,084,974
|
|
|
|
|
|
|
|
334,116
|
|
|
|
|
|
U.S. dollar-denominated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Banks and financial institutions including debt of $1,602,800
with loan covenant violations in 2008
|
|
|
1,742,783
|
|
|
|
1.8-17.5
|
|
|
|
607,446
|
|
|
|
5.5-8.3
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,742,783
|
|
|
|
|
|
|
|
607,446
|
|
|
|
|
|
Euro-denominated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Banks and financial institutions including debt of $622 with
loan covenant violations in 2008
|
|
|
99,895
|
|
|
|
3.5-14.3
|
|
|
|
95,262
|
|
|
|
5.2-7.8
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
99,895
|
|
|
|
|
|
|
|
95,262
|
|
|
|
|
|
Romanian lei-denominated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Banks and financial institutions
|
|
|
13,616
|
|
|
|
16.9
|
|
|
|
717
|
|
|
|
10.8
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
13,616
|
|
|
|
|
|
|
|
717
|
|
|
|
|
|
Total short-term borrowings
|
|
|
2,941,268
|
|
|
|
|
|
|
|
1,037,541
|
|
|
|
|
|
Current portion of long-term debt including debt of $2,158,891
with loan covenant violations in 2008
|
|
|
2,208,147
|
|
|
|
|
|
|
|
97,563
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total short-term borrowings and current portion of long-term
debt including debt with loan covenant violations
|
|
|
5,149,415
|
|
|
|
|
|
|
|
1,135,104
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-51
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The weighted average interest rate of the ruble-denominated
short-term borrowings as of December 31, 2008 and 2007 was
8.56% and 8.65% p.a., respectively. The weighted average
interest rate of the U.S. dollar-denominated short-term
borrowings as of December 31, 2008 and 2007 was 4.68% and
5.71% p.a., respectively. The weighted average interest rate of
the Euro-denominated short-term borrowings as of
December 31, 2008 and 2007 was 5.50% and 5.42% p.a.,
respectively. The weighted average interest rate of the Romanian
lei-denominated short-term borrowings as of December 31,
2008 and 2007 was 16.85% and 10.50% p.a., respectively.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2008
|
|
|
December 31, 2007
|
|
Long-Term Debt, Net of Current Portion:
|
|
Amount
|
|
|
Rate p.a.,%
|
|
|
Amount
|
|
|
Rate p.a.,%
|
|
|
Russian ruble-denominated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Banks and financial institutions
|
|
|
35,304
|
|
|
|
9.8-10.4
|
|
|
|
39,934
|
|
|
|
7.4-8.6
|
|
Bonds issue
|
|
|
169,512
|
|
|
|
8.4
|
|
|
|
207,865
|
|
|
|
5.5-8.4
|
|
Corporate lenders
|
|
|
132
|
|
|
|
5.6
|
|
|
|
231
|
|
|
|
7.8
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
204,948
|
|
|
|
|
|
|
|
248,030
|
|
|
|
|
|
U.S. dollar-denominated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Syndicated loan
|
|
|
1,915,750
|
|
|
|
5.1-7.3
|
|
|
|
2,000,000
|
|
|
|
6.2-6.9
|
|
Banks and financial institutions
|
|
|
141,689
|
|
|
|
5.0-9.1
|
|
|
|
32,822
|
|
|
|
7.5-8.9
|
|
Corporate lenders
|
|
|
3
|
|
|
|
12.0
|
|
|
|
64
|
|
|
|
12.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
2,057,442
|
|
|
|
|
|
|
|
2,032,886
|
|
|
|
|
|
Euro-denominated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Banks and financial institutions
|
|
|
165,573
|
|
|
|
3.5-7.2
|
|
|
|
138,569
|
|
|
|
4.5-6.5
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
165,573
|
|
|
|
|
|
|
|
138,569
|
|
|
|
|
|
Total long-term obligations
|
|
|
2,427,963
|
|
|
|
|
|
|
|
2,419,485
|
|
|
|
|
|
Less: current portion including reclassification of $2,158,891
with loan covenant violations in 2008
|
|
|
(2,208,147
|
)
|
|
|
|
|
|
|
(97,563
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total long-term debt, net of current portion
|
|
|
219,816
|
|
|
|
|
|
|
|
2,321,922
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The weighted average interest rate of the ruble-denominated
long-term borrowings as of December 31, 2008 and 2007 was
10.21% and 7.97% p.a., respectively. The weighted average
interest rate of the U.S. dollar-denominated long-term
borrowings as of December 31, 2008 and 2007 was 5.11% and
6.54% p.a., respectively. The weighted average interest rate of
the Euro-denominated long-term borrowings as of
December 31, 2008 and 2007 was 5.59% and 6.22% p.a.,
respectively.
Aggregate scheduled maturities of the debt outstanding as of
December 31, 2008, are as follows:
|
|
|
|
|
Payable in:
|
|
|
|
|
2009 (current portion)
|
|
|
5,149,415
|
|
2010
|
|
|
11,010
|
|
2011
|
|
|
172,773
|
|
2012
|
|
|
3,260
|
|
2013
|
|
|
9,101
|
|
Thereafter
|
|
|
23,672
|
|
|
|
|
|
|
Total
|
|
|
5,369,231
|
|
|
|
|
|
|
F-52
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Syndicated
loan
In December 2007, the Group executed a $2,000,000 syndicated
loan arrangement for refinancing the acquisition of its new
subsidiaries, Yakutugol and Elgaugol (Yakutugol
credit facility). The Acquisition Refinancing Package is
comprised of a Secured
5-year
Pre-Export Finance Facility totaling $1,700,000 (85%) and
3-year Term
Loan Facility totaling $300,000 (15%), jointly arranged by BNP
Paribas, ABN AMRO, Calyon, Natixis, Sumitomo Mitsui Banking
Corporation Europe Limited, Société Générale
Corporate & Investment Banking and Commerzbank AG.
Loan funds have been credited to the accounts of CMP, SKCC and
SUNP for the amounts of $1,340,000, $500,000 and $160,000,
respectively. The syndicated long-term loan amount of
$1,915,750, as of December 31, 2008, includes a current
portion of $538,188, which is due through
December 31, 2009, and $1,377,562 payable in
subsequent years but reclassified into a current portion of
long-term debt due to covenants violations.
In accordance with the provisions of the syndicated loan
agreement the borrowing was provided in the form of two
facilities:
|
|
|
|
|
Facility A of $1,700,000 bearing interest at LIBOR plus 1.5%
p.a.;
|
|
|
|
Facility B of $300,000 bearing interest at LIBOR plus 2.25% p.a.
|
Guarantees under the syndicated loan agreement are jointly
issued by Mechel-Finance, Mechel OAO, Yakutugol, MTH and Mechel
Trading AG for the total amount of $1,915,750. In addition, the
loan is secured by 2,020,992 pledged common shares of Yakutugol,
which constitutes 50% less one share of its common shares.
Facility
agreement
In March 2008, OAO Mechel executed a $1,500,000 credit facility
agreement with the Royal Bank of Scotland for financing the
acquisition of Oriel. The loan bears a variable interest at the
rate of LIBOR plus 2.6% p.a. (during the first six months after
the date of agreement) and 2.9% p.a. (thereafter) and is due on
July 15, 2009.
Guarantees under the facility agreement are jointly issued by
Mechel-Finance, Yakutugol, MTH and Mechel Trading AG for the
total amount of $1,500,000.
Other
loans
Other significant debt provided by bank financing comprised
credit line facilities from BNP Paribas, Gazprombank, EDB,
Unicredit, Commerzbank, ING Bank, Raiffeisen Bank, ABN AMRO,
Hypo Vereinsbank and Fortis bank. The unused portion under all
credit facilities as of December 31, 2008 and 2007 was
$684,940 and $211,400, respectively. As of December 31,
2008, the Groups credit facilities provided aggregated
borrowing capacity of $6,054,171, of which $5,759,224 expires
within a year including debt of $4,233,751 with loan covenant
violations.
F-53
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The outstanding balances of short-term and long-term debt as of
December 31, 2008 and 2007 were as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
Short-Term and Long-Term Debt Including Debt
|
|
2008
|
|
|
2007
|
|
with Loan Covenant Violations:
|
|
Amount
|
|
|
Amount
|
|
|
Russian ruble-denominated:
|
|
|
|
|
|
|
|
|
VTB
|
|
|
510,544
|
|
|
|
|
|
Gazprombank
|
|
|
441,519
|
|
|
|
482,418
|
|
Sberbank
|
|
|
112,320
|
|
|
|
|
|
Alfa-bank
|
|
|
104,321
|
|
|
|
48,887
|
|
Uralsib
|
|
|
72,157
|
|
|
|
|
|
Raiffeisenbank
|
|
|
19,537
|
|
|
|
21,062
|
|
Other
|
|
|
29,524
|
|
|
|
29,779
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,289,922
|
|
|
|
582,146
|
|
U.S. dollar-denominated:
|
|
|
|
|
|
|
|
|
Yakutugol credit facility
|
|
|
1,915,750
|
|
|
|
2,000,000
|
|
Oriel credit facility
|
|
|
1,500,000
|
|
|
|
|
|
EDB, HBV, WestLB AG
|
|
|
84,750
|
|
|
|
|
|
Gazprombank
|
|
|
57,800
|
|
|
|
|
|
Alfa-bank
|
|
|
45,000
|
|
|
|
|
|
BNP Paribas
|
|
|
44,351
|
|
|
|
433,315
|
|
Uralsib
|
|
|
25,000
|
|
|
|
|
|
Other
|
|
|
127,574
|
|
|
|
207,017
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
3,800,225
|
|
|
|
2,640,332
|
|
Euro-denominated:
|
|
|
|
|
|
|
|
|
BNP Paribas
|
|
|
39,834
|
|
|
|
79,047
|
|
Gazprombank
|
|
|
34,520
|
|
|
|
71,316
|
|
Other
|
|
|
191,114
|
|
|
|
83,468
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
265,468
|
|
|
|
233,831
|
|
Romanian LEI-denominated:
|
|
|
|
|
|
|
|
|
Other
|
|
|
13,616
|
|
|
|
717
|
|
|
|
|
|
|
|
|
|
|
Total short-term and long-term debt including debt with loan
covenant violations
|
|
|
5,369,231
|
|
|
|
3,457,026
|
|
|
|
|
|
|
|
|
|
|
During 2008, VTB provided a short-term ruble-denominated loan to
the Group subsidiaries bearing interest at 12.0% p.a. The
outstanding balances as of December 31, 2008 and 2007 were
$510,544 and $nil, respectively.
During 2008 and 2007, Gazprombank provided short-term
ruble-denominated, U.S. dollar-denominated and long-term
Euro-denominated loans to the Group bearing interest at
6.5 16.0% p.a. The outstanding balances as of
December 31, 2008 and 2007 were $533,839 and $553,734,
respectively.
In 2008, Sberbank provided a short-term ruble-denominated loan
to CMP bearing interest at 15.0% p.a. The outstanding balances
as of December 31, 2008 and 2007 were $112,320 and $nil,
respectively.
During 2008 and 2007, Alfa-bank provided several short-term
ruble-denominated loans to CMP bearing interest at 7.65-20.15%
p.a. The outstanding balances as of December 31, 2008 and
2007 were $104,321 and $48,887, respectively. In addition, as of
December 31, 2008, the Group had a payable to Alfa-bank of
$45,000 under
F-54
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
a short-term dollar-denominated loan bearing interest at a rate
of 15% p.a. The loans were subsequently fully repaid in March
2009.
During 2008, Uralsib bank provided MTH and BMP with short-term
U.S. dollar-denominated loans in the total amount of
$89,190 bearing interest at 10.30-17.50% p.a. The outstanding
balance as of December 31, 2008 was $25,000. In addition,
as of December 31, 2008, Izhstal had a payable to Uralsib
of $72,157 under a short-term ruble-denominated loan bearing
interest at a rate of 20% p.a.
During 2007, Raiffeisenbank provided to the Groups
subsidiaries a long-term ruble-denominated loan bearing interest
at 10.36% p.a. The outstanding balances as of December 31,
2008 and 2007 were $19,537 and $21,062, respectively.
As of the date of Oriels acquisition by the Group, Oriel
had long-term U.S. dollar-denominated loans from EDB, HVB
and WestLB AG in the total amount of $90,000 bearing interest at
7.14-9.12% p.a. The outstanding balance as of December 31,
2008 was $84,750, out of which $73,500 was classified as current
portion of long-term debt due to covenants violation.
During 2008 and 2007, BNP Paribas provided to the Group
multi-currency loans bearing interest 0-5.6%. The outstanding
balance as of December 31, 2008 and 2007 were $84,185 and
$512,362 respectively.
As of December 31, 2008 and 2007, carrying value of
property, plant and equipment pledged under loan agreements
amounted to $326,261 and $16,898, respectively. Carrying value
of inventories pledged under loan agreements amounted to
$109,080 and $139,066 as of December 31, 2008 and 2007,
respectively. Accounts receivable pledged as of
December 31, 2008 and 2007 amounted to $38,557 and
$102,928, respectively.
Covenants
The Groups loan agreements contain a number of covenants
and restrictions, which include, but are not limited to
financial ratios, maximum amount of debt, and cross-default
provisions. The covenants also include, among other
restrictions, limitations on (i) indebtedness of certain
companies in the Group, and (ii) amounts that can be
expended for new investments and acquisitions. Covenant breaches
generally permit lenders to demand accelerated repayment of
principal and interest.
As of December 31, 2008, the Group breached a number of
financial and non-financial covenants in various loan
agreements, including Shareholders Equity to Net
Borrowings, Financial Indebtedness to Tangible Net
Worth, cash turnover ratio, pledges and overdue payable
limits, limits on tax claims, etc.
As of December 31, 2008, the Group had the following debt
covenant violations related to the most significant long-term
debt and short-term loan arrangements:
|
|
|
|
|
The Group is not in compliance with certain financial ratios
(specifically, Shareholders Equity to Net
Borrowings ratio set at a level of 1.0:1.15 while the
actual Groups ratio as of December 31, 2008 was
1:1.29) and other operational covenants defined in the
Yakutugol syndicated loan agreement with BNP
Paribas, ABN AMRO, Calyon, Natixis, Sumitomo Mitsui Banking
Corporation Europe Limited, Société Générale
Corporate & Investment Banking and Commerzbank AG and
Oriel credit facility agreement with the Royal Bank
of Scotland;
|
|
|
|
SKCC failed to meet the limit of $15,000 on overdue payables to
third parties under the long-term credit lines agreements signed
with Raiffeisenbank. The outstanding amount of such debt as of
December 31, 2008 is $31,537. SKCC also breached a covenant
relating to the level of guarantors equity requirements
for the long-term U.S. dollar-denominated loan provided by
Unicreditbank. The outstanding amount of such debt as of
December 31, 2008 was $40,000;
|
|
|
|
Izhstal was not in compliance with the financial ratios under
the long-term loan agreements signed with Fortis bank and
ABN-AMRO
Bank, that had outstanding balances of $21,210 and $9,088,
respectively. The
|
F-55
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
|
|
Shareholders Equity to Net Borrowings ratio
was set at a level of 1.0:1.10, while the actual Groups
ratio as of December 31, 2008 was 1.0:1.29;
|
|
|
|
|
|
The Group and its subsidiary Oriel received a request from the
lenders under the long-term U.S. dollar-denominated
facility agreement with WestLB AG regarding the immediate
repayment of the outstanding amount of $84,750 due to the breach
of certain financial covenants. The amount of debt with loan
covenant violations includes a current portion of $11,250 and
$73,500 reclassified from a long-term portion due to such
covenant violations;
|
|
|
|
CMP breached a number of financial covenants under the loans
provided by Fortis,
ABN-AMRO and
ING Bank in the total amount of $10,715 as of December 31,
2008. Fortis and ING banks set a Shareholders Equity
to Net Borrowings ratio at a level of 1.0:1.0. The
Groups ratio as of December 31, 2008 amounted to
1.0:1.29 and was not in compliance with the agreement terms. CMP
failed to meet the limit of $10,000 on overdue payables to the
third parties and maintain agreed pledge level of $100,000 under
the long-term credit agreement signed with
ABN-AMRO;
|
|
|
|
CMP breached a cash turnover covenant for short-term loans
signed with Sberbank and Gazprombank. The outstanding balances
under the mentioned agreements as of December 31, 2008 were
$112,320 and $75,321, respectively. The covenants under the
short-term loan agreement with Alfa-bank were breached due to
violation of limits for the pledges and tax claims. The
corresponding amount of the balance as of December 31, 2008
amounted to $149,321. The loans with Alfa-bank were subsequently
fully repaid in March 2009;
|
|
|
|
MTH and Mechel Service breached cash turnover covenants related
to short-term loans provided by Gazprombank. The outstanding
amounts of the loans as of December 31, 2008 were is
$134,690 and $102,109, respectively.
|
The total amount of long-term debt with the breached covenants
amounted to $1,563,613, which was classified as long-term debt
with loan covenant violations within current liabilities as of
December 31, 2008.
The Group sent waiver requests to its lenders relating to the
violation of the various required financial ratios and other
matters, and requested amendment of the various financial ratio
and other covenants for the future periods. As of June 1,
2009, however, no such waivers have been received.
As described in Note 2, as of June 1, 2009, management
has succeeded in obtaining additional financing by reaching the
following credit line agreements:
|
|
|
|
|
Gazprombank $1,000,000
U.S. dollar-denominated credit facility repayable in
quarterly installments in
2010-2012
for a partial repayment of its Oriel and
Yakutugol credit facilities. As a security for these
credit facilities the Group pledged 35% of the shares in
Yakutugol and SKCC;
|
|
|
|
VTB 15 billion rubles ($510,500)
ruble-denominated credit facility expiring in November 2009
under the guarantees issued by Mechel OAO and pledges of SKCC
and CMP production assets;
|
|
|
|
Sberbank 3.3 billion rubles ($112,300)
credit facility due in 2010.
|
Management is also pursuing alternative sources of funding in
the event the above mentioned negotiations do not result in
adequate funding. Specifically, in February 2009, the Group
registered one-year ruble-denominated bonds in an aggregate
principal amount of 30 billion rubles ($824,633) with the
Moscow Interbank Currency Exchange (MICEX). Subsequently, in May
2009, the Group registered another ruble-denominated bond issue
of 45 billion rubles ($1,406,949) with the Federal
Financial Markets Service (FFMS). Issuance of these bonds would
be subject to market conditions at the time, and while
management has not formally decided to proceed with the issuance
of these bonds, if issued, these bonds would provide the Group
with additional financing flexibility.
F-56
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The Group is in process of negotiating with the lenders on the
restructuring of the Oriel and Yakutugol
loan facilities and believes that such amendments will be
executed in the second half of 2009 (refer to Note 2).
Bonds
On June 21, 2006, Mechel OAO issued 5,000,000
ruble-denominated bonds in an aggregate principal amount of
5.0 billion rubles ($183,045). The bonds were issued at
100% par value. Interest is payable every 3 months in
arrears. The interest rate for the first coupon period was
determined upon the issuance based on the bids of buyers and
amounted to 8.4% p.a. The interest rate for the second to the
eighth coupon periods is set as equal to that of the first
period. The interest rate for the ninth to the fourteenth coupon
periods is set by the Group and made public 10 days before
the respective coupon period starts. The bondholders have an
option to demand repayment of the bonds at par value starting
June 21, 2010. The obligatory redemption date is
June 12, 2013. Bonds are secured by a guarantee issued by
MTH. The aggregate amount of the guarantee issued is
5.0 billion rubles ($170,181). The costs related to the
issuance of bonds in the amount of $739 were capitalized and are
amortized to interest expense over the term of bonds. The
balance outstanding as of December 31, 2008 was $169,512.
The decrease in the balance of bonds as of December 31,
2008, is due to depreciation of the ruble against the
U.S. dollar from the date of issuance through
December 31, 2008.
|
|
16.
|
FAIR
VALUE MEASUREMENTS
|
Effective January 1, 2008, the Group adopted
SFAS No. 157, Fair Value Measurements
(SFAS No. 157), which defines fair value
as the exchange price that would be received for an asset or
paid to transfer a liability (an exit price) in the principal or
most advantageous market for the asset or liability in an
orderly transaction between market participants at the
measurement date. SFAS No. 157 establishes a
three-level fair value hierarchy that prioritizes the inputs
used to measure fair value. This hierarchy requires entities to
maximize the use of observable inputs and minimize the use of
unobservable inputs. The three levels of inputs used to measure
fair value are as follows:
|
|
|
|
|
Level 1 Quoted prices in active markets
for identical assets or liabilities.
|
|
|
|
Level 2 Observable inputs other than
quoted prices included in Level 1, such as quoted prices
for similar assets and liabilities in active markets; quoted
prices for identical or similar assets and liabilities in
markets that are not active; or other inputs that are observable
or can be corroborated by observable market data.
|
|
|
|
Level 3 Unobservable inputs that are
supported by little or no market activity and that are
significant to the fair value of the assets or liabilities. This
includes certain pricing models, discounted cash flow
methodologies and similar techniques that use significant
unobservable inputs.
|
The Groups adoption of SFAS No. 157 did not have
a material impact on the consolidated financial statements. The
Group has segregated all financial assets and liabilities that
are measured at fair value on a recurring basis (at least
annually) into the most appropriate level within the fair value
hierarchy based on the inputs used to determine the fair value
at the measurement date in the table below.
In February 2008, the FASB issued FASB Staff Position
No. FAS 157-1,
Application of FASB Statement No. 157 to FASB
Statement No. 13 and Other Accounting Pronouncements That
Address Fair Value Measurements for Purposes of Lease
Classification or Measurement under Statement 13
(FSP
No. FAS 157-1)
and FASB Staff Position
No. FAS 157-2,
Effective Date of FASB Statement No. 157
(FSP
No. FAS 157-2).
FSP
No. FAS 157-1
amends SFAS No. 157. FSP
No. 157-2
delays the effective date of SFAS No. 157 to fiscal
years beginning after November 15, 2008 for all
non-financial assets and non-financial liabilities, except for
items that are recognized or disclosed at fair value in the
financial statements on a recurring basis (at least annually).
In October 2008, the FASB issued FASB Staff Position FSP
No. 157-3,
Determining the Fair Value of a Financial Asset When the
Market for That Asset is Not Active (FSP
No. 157-3),
to clarify the application of SFAS 157 in inactive markets
for financial assets. FSP
No. 157-3
became effective upon issuance and SFAS No. 157 is
effective for fiscal years beginning after
F-57
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
November 15, 2007 and will be adopted by the Group
beginning in the first quarter of fiscal 2009. Although the
Group will continue to evaluate the application of
SFAS No. 157, management does not currently believe
adoption will have a material impact on the Groups
financial condition or operating results.
Effective January 1, 2008, the Group adopted
SFAS No. 159, which provides entities the option to
measure many financial instruments and certain other items at
fair value. Entities that choose the fair value option will
recognize unrealized gains and losses on items for which the
fair value option was elected in earnings at each subsequent
reporting date. The Group has, at present, chosen not to elect
the fair value option for any items that are not already
required to be measured at fair value in accordance with
accounting principles generally accepted in the United States.
The following represents financial assets of the Group measured
at fair value on a recurring basis in accordance with
SFAS No. 157 as of December 31, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair Value
|
|
Description
|
|
Level 1
|
|
|
Level 2
|
|
|
Level 3
|
|
|
Measurements
|
|
|
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Available for sale securities
|
|
|
15,938
|
|
|
|
|
|
|
|
|
|
|
|
15,938
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
|
15,938
|
|
|
|
|
|
|
|
|
|
|
|
15,938
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The Group did not have any financial liabilities measured at
fair values with SFAS No. 157 as of December 31,
2008.
|
|
17.
|
ASSET
RETIREMENT OBLIGATIONS
|
The Group has numerous asset removal obligations that it is
required to perform under law or contract once an asset is
permanently taken out of service. The majority of these
obligations is not expected to be paid for many years, and will
be funded from general Group resources at the time of removal.
The Groups asset retirement obligations primarily relate
to its steel and mining production facilities with related
landfills and dump areas and its mines.
The following table presents the movements in asset retirement
obligations for the years ended December 31, 2008, 2007 and
2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
Asset Retirement Obligation
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Balance at beginning of year
|
|
|
71,294
|
|
|
|
92,358
|
|
|
|
59,052
|
|
Liabilities incurred in the current period
|
|
|
6,066
|
|
|
|
10,908
|
|
|
|
2,160
|
|
Liabilities settled in the current period
|
|
|
(5,300
|
)
|
|
|
(521
|
)
|
|
|
(510
|
)
|
Accretion expense
|
|
|
6,078
|
|
|
|
3,101
|
|
|
|
7,433
|
|
Revision in estimated cash flow
|
|
|
7,155
|
|
|
|
(40,078
|
)
|
|
|
17,876
|
|
Translation difference and other
|
|
|
(13,689
|
)
|
|
|
5,526
|
|
|
|
6,347
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at end of year
|
|
|
71,604
|
|
|
|
71,294
|
|
|
|
92,358
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities incurred during the year ended December 31,
2008 are represented by the obligations arising on the
acquisitions of Oriel and Ductil Steel in the amounts of $3,264
and $2,802, respectively.
Revision in estimated cash flow represented the effect of the
changes resulting from the management revisions to the timing
and/or the
amounts of the original estimates, and is recorded through an
increase or decrease in the value of the underlying non-current
assets. The effects of revisions in estimated cash flows during
the years ended December 31, 2007 and 2006 relate to
continuous refinement of future asset removal activities and
restoration costs at CMP and KMP as assessed by the Group with
the help of independent environmental engineers. Liabilities
F-58
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
incurred in 2007 were represented primarily by the obligations
arising on the acquisition of Yakutugol in the amount of $8,400.
|
|
18.
|
PENSION
AND POSTRETIREMENT BENEFITS
|
In addition to the state pension and social insurance required
by the Russian legislation, the Group has a number of defined
benefit occupational pension plans that cover the majority of
production employees and some other postretirement benefit plans.
A number of the Groups companies provide their former
employees with old age retirement pensions. The old age
retirement pension is conditional to the member qualifying for
the state old age pension. Some employees are also eligible for
an early retirement in accordance with the state pension
regulations and specific coal industry rules (so-called
territorial treaties), which also provide for
certain post retirement benefits in addition to old age
pensions. Additionally the Group voluntarily provides financial
support, of a defined benefit nature, to its old age and
disabled pensioners, who did not acquire any pension under the
occupational pension program.
The Group also provides several types of long-term employee
benefits such as
death-in-service
benefit and invalidity pension of a defined benefit nature. The
Group may also provide the former employees with reimbursement
of coal and wood used for heating purposes. In addition,
one-time lump sum benefits are paid to employees of a number of
the Groups companies upon retirement depending on the
employment service with the Group and the salary level of an
individual employee. All pension plans are unfunded until the
qualifying event occurs.
Several entities contribute certain amounts to non-state pension
funds (Almaznaya Osen and Penfosib), which, together with
amounts earned from investing the contributions, are intended to
provide pensions to members of pension plans. However, pursuant
to agreements between the Group and these non-state pension
funds, under certain circumstances, these assets are not
effectively restricted from possible withdrawal by the employer.
Based on this fact, these assets do not qualify as plan
assets under U.S. GAAP and these pension schemes are
considered to be fully unfunded.
Yakutugol acquired by the Group on October 19, 2007
provides the following benefits: (a) lump-sum upon
retirement, (b) financial support for re-settlement upon
retirement (after attainment of statutory retirement age) from
Yakutia to Central Russia, (c) occupational pension program
(subject to attainment of statutory retirement age, completion
of 15 years of service for Yakutugol and only from
January 1, 2008) life semi annual pension via
Almaznaya Osen, (d) death in service and in
retirement benefit, and (e) occupational accident
disability benefits. Prepayments made to Almaznaya Osen
and Penfosib, are included in other non-current assets (refer to
Note 14). The increase in projected benefit obligation of
$216,154 as of December 31, 2007 was due to business
combination related to Yakutugol pension benefit obligations,
consolidated upon the acquisition of Yakutugol in October 2007.
As of December 31, 2008, there were approximately 73,375
active participants under defined benefit pension plans and
21,385 pensioners receiving monthly pensions or other regular
financial support from these plans. As of December 31,
2007, the related figures were 77,179 and 22,707, respectively.
Actuarial valuation of pension and other post employment and
postretirement benefits was performed in March 2009, with the
measurement date of December 31, 2008. Members census
data as of that date was collected for all relevant business
units of the Group.
Pension costs determined by the Group are supported by an
independent qualified actuary, and are charged to the statements
of income and comprehensive income ratably over employees
working service with the Group.
F-59
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The movements in the projected benefit obligation
(PBO) were as follows during the years ended
December 31, 2008, 2007 and 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Benefit obligation at beginning of year
|
|
|
330,366
|
|
|
|
70,214
|
|
|
|
51,699
|
|
Service cost
|
|
|
9,245
|
|
|
|
4,523
|
|
|
|
3,223
|
|
Amortization of prior year service cost
|
|
|
500
|
|
|
|
479
|
|
|
|
498
|
|
Interest cost
|
|
|
18,426
|
|
|
|
7,000
|
|
|
|
5,835
|
|
Obligations arising from the acquisition of Yakutugol
|
|
|
|
|
|
|
216,154
|
|
|
|
|
|
Obligation incurred other acquisitions
|
|
|
6,901
|
|
|
|
4,062
|
|
|
|
1,409
|
|
Settlement of obligation
|
|
|
(20,265
|
)
|
|
|
(4,808
|
)
|
|
|
(4,361
|
)
|
Actuarial losses
|
|
|
(89
|
)
|
|
|
584
|
|
|
|
490
|
|
Curtailment (gain) loss
|
|
|
(23,421
|
)
|
|
|
5,368
|
|
|
|
(597
|
)
|
Changes in pension benefit obligations
|
|
|
(81,616
|
)
|
|
|
11,884
|
|
|
|
6,993
|
|
Translation difference and other
|
|
|
(53,017
|
)
|
|
|
14,906
|
|
|
|
5,025
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligation at end of year
|
|
|
187,030
|
|
|
|
330,366
|
|
|
|
70,214
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Main reasons of reduction in PBO in 2008 related to
curtailments, settlements and actuarial gains related to
Yakutugol, and were specifically attributable to the following:
|
|
|
|
|
Revisions in the resettlement program due to changes in
assumptions and significant reduction in number of employees at
Yakutugol resulted in the decrease in PBO by $8,248;
|
|
|
|
Change in assumptions, significant reduction in number of
employees, settlement of obligations towards withdrawn deferred
pensioners, and changes in benefit formula resulted in the
overall decrease in PBO by $37,215;
|
|
|
|
Actuarial gain of $39,923 related to changes in discount rates,
staff turnover, retirement age and other assumptions.
|
Amounts recognized in accumulated other comprehensive income as
of December 31, 2008 consist of an actuarial gain of
$64,043 and prior service costs of $1,609. The corresponding
amounts as of December 31, 2007 were $24,120 and $4,196,
respectively.
Amounts recognized in the statement of financial position were
as follows as of December 31, 2008 and 2007:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Pension obligation, current portion
|
|
|
28,960
|
|
|
|
63,706
|
|
Pension obligation, net of current portion
|
|
|
158,070
|
|
|
|
266,660
|
|
|
|
|
|
|
|
|
|
|
Total pension obligation
|
|
|
187,030
|
|
|
|
330,366
|
|
|
|
|
|
|
|
|
|
|
F-60
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The components of net periodic benefit cost were as follows for
the year ended December 31, 2008 2007 and 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Service cost
|
|
|
9,245
|
|
|
|
4,535
|
|
|
|
3,321
|
|
Interest cost
|
|
|
18,426
|
|
|
|
6,998
|
|
|
|
5,962
|
|
Amortization of prior service cost
|
|
|
500
|
|
|
|
469
|
|
|
|
528
|
|
Recognised actuarial loss
|
|
|
(89
|
)
|
|
|
586
|
|
|
|
491
|
|
Curtailment
|
|
|
(23,421
|
)
|
|
|
(352
|
)
|
|
|
(604
|
)
|
Termination benefits
|
|
|
4,524
|
|
|
|
78
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost
|
|
|
9,185
|
|
|
|
12,314
|
|
|
|
9,698
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The key actuarial assumptions used were as follows as of
December 31, 2008 and 2007:
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
Discount rate
|
|
|
|
|
|
|
|
|
Russian entities
|
|
|
9.00
|
%
|
|
|
6.50
|
%
|
Romanian entities
|
|
|
13.00
|
%
|
|
|
5.50
|
%
|
German entities
|
|
|
6.00
|
%
|
|
|
N/A
|
|
Expected return on plan assets
|
|
|
N/A
|
|
|
|
N/A
|
|
Rate of compensation increase
|
|
|
|
|
|
|
|
|
Russian entities
|
|
|
8.61
|
%
|
|
|
8.12
|
%
|
Romanian entities
|
|
|
6.10
|
%
|
|
|
6.10
|
%
|
Rate of pension entitlement increase (before benefit
commencement)
|
|
|
8.61
|
%
|
|
|
7.10
|
%
|
Rate of monthly financial support increase
|
|
|
7.00
|
%
|
|
|
5.00
|
%
|
Rate used for calculation of purchased annuity value*
|
|
|
5.00
|
%
|
|
|
below 5.00
|
%
|
|
|
|
* |
|
Regular retirement pensions in payment are insured by Penfosib. |
The results of sensitivity analysis of PBO as of
December 31, 2008 are presented below:
|
|
|
|
|
|
|
Change in PBO
|
|
|
|
as of December 31, 2008
|
|
|
|
% from the Base Case PBO
|
|
|
Discount rate of 1% p.a. lower than base case
|
|
|
11
|
%
|
Salary growth of 1% p.a. higher than base case
|
|
|
2
|
%
|
Staff turnover rate increased by 5% p.a. for all ages
|
|
|
(7
|
)%
|
The following benefit payments, which reflect expected future
service, as appropriate, are expected to be paid:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2009
|
|
|
2010
|
|
|
2011
|
|
|
2012
|
|
|
2013
|
|
|
2014-2018
|
|
|
Total
|
|
|
Pensions (including monthly financial support)
|
|
|
17,406
|
|
|
|
7,503
|
|
|
|
7,764
|
|
|
|
8,498
|
|
|
|
8,631
|
|
|
|
45,186
|
|
|
|
94,988
|
|
Other benefits
|
|
|
11,554
|
|
|
|
11,651
|
|
|
|
7,863
|
|
|
|
8,331
|
|
|
|
8,535
|
|
|
|
51,200
|
|
|
|
99,134
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total expected benefits to be paid
|
|
|
28,960
|
|
|
|
19,154
|
|
|
|
15,627
|
|
|
|
16,829
|
|
|
|
17,166
|
|
|
|
96,386
|
|
|
|
194,122
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-61
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Several of the Groups subsidiaries have finance (capital)
lease agreements with third parties for the lease of transport
and production equipment. The leases were classified as capital
leases in accordance with SFAS No. 13,
Accounting for Leases
(SFAS No. 13), as they contain bargain
purchase options and the title to the leased equipment transfers
to the lessee at the end of the lease term.
As of December 31, 2008 and 2007, the net book value of the
leased assets was as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Transport equipment and vehicles
|
|
|
85,985
|
|
|
|
96,210
|
|
Machinery and equipment
|
|
|
6,820
|
|
|
|
2,140
|
|
Less: accumulated depreciation
|
|
|
(10,340
|
)
|
|
|
(6,758
|
)
|
|
|
|
|
|
|
|
|
|
Net book value of property, plant and equipment, obtained
under capital lease agreements
|
|
|
82,465
|
|
|
|
91,592
|
|
|
|
|
|
|
|
|
|
|
The carrying amount and maturities of capital lease liabilities
as of December 31, 2008 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Payable
|
|
|
Interest
|
|
|
Net Payable
|
|
|
Payable in 2009
|
|
|
24,986
|
|
|
|
(10,095
|
)
|
|
|
14,891
|
|
Payable in 2010
|
|
|
22,447
|
|
|
|
(7,811
|
)
|
|
|
14,636
|
|
Payable in 2011
|
|
|
20,875
|
|
|
|
(5,392
|
)
|
|
|
15,483
|
|
Payable in 2012
|
|
|
17,388
|
|
|
|
(2,408
|
)
|
|
|
14,980
|
|
Payable in 2013
|
|
|
7,891
|
|
|
|
(771
|
)
|
|
|
7,120
|
|
Payable thereafter
|
|
|
2,028
|
|
|
|
(86
|
)
|
|
|
1,942
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total capital lease liabilities
|
|
|
95,615
|
|
|
|
(26,563
|
)
|
|
|
69,052
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The discount rate used for the calculation of the present value
of minimum lease payments equals the implicit rate for the
lessor and varies from 13.3% to 20.53% on different groups of
equipment in U.S. dollar-denominated contracts and from
7.98% to 22.85% in Euro-denominated contracts. Interest expense
charged to the accompanying statement of income and
comprehensive income in 2008 and 2007 amounted to $14,390 and
$12,031, respectively.
Capital
stock
The capital stock of Mechel OAO consists of 497,969,086
authorized common shares with par value of 10 Russian
rubles (approximately $0.3), of which 416,270,745 common shares
were outstanding as of December 31, 2008 and 2007.
Treasury
shares
During the year ended December 31, 2006, the Group used
18,645,058 of its treasury shares to acquire 25.33% interest in
Moskoks (refer to Note 4(h)).
Preferred
shares
On April 30, 2008, Mechels Extraordinary Shareholding
Meeting adopted changes to its Charter, authorizing up to
138,756,915 preferred shares with a nominal value of 10 rubles
each for future issuances (representing 25% of the Mechel
OAOs share capital). Under the Russian law, these stocks
will have no voting rights, unless dividends
F-62
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
are not paid in the year. The dividend yield is also fixed by
the Charter and amounts to approximately 0.8% of Mechels
consolidated net income per 1% of preferred stocks issued.
After considering applicable procedures and legal requirements,
on May 7, 2009, the Group transferred 83,254,149 preferred
shares to the sellers of Bluestone Industries Inc. as a part of
purchase consideration (refer to Note 27).
Stock-based
compensation
During the year ended December 31, 2006, the Group sold
155,857 of its ordinary shares held in treasury (0.04% of voting
shares) to certain Group executives. The difference of $209
between the sales price of $1,248 (or $8 per share) and market
price of $1,457 was recorded as an operating expense.
Dividends
In accordance with applicable legislation, Mechel and its
subsidiaries can distribute all profits as dividends or transfer
them to reserves. Dividends may only be declared from
accumulated undistributed and unreserved earnings as shown in
the statutory financial statements of both Russian and foreign
Groups subsidiaries. Dividends from Russian companies are
generally subject to a 9% withholding tax for residents and 15%
for non-residents, which can be reduced or eliminated if paid to
foreign owners under certain applicable double tax treaties.
Effective January 1, 2008, intercompany dividends may be
subject to a withholding tax of 0% (if at the date of dividends
declaration, the dividend-recipient company held a controlling
(over 50%) interest in the share capital of the dividend payer
for a period over one year, if the cost of acquisition of shares
of the company paying dividends exceeded 500 million
rubles). Additional dividend tax could be imposed on the
transfer of undistributed earnings of subsidiaries to Mechel
(generally, tax rate is assumed as 9%). Approximately $9,929,170
and $6,820,237 of statutory undistributed earnings were
available for dividends as of December 31, 2008 and 2007,
respectively. Approximately $346,406 of undistributed retained
earnings of the Groups subsidiaries were restricted for
distribution in accordance with a covenant provided in a loan
agreement with BNP Paribas as of December 31, 2008.
On June 29, 2008, Mechel declared a dividend of
10,981 million rubles ($468,135) for 2007,
10,974 million rubles ($467,916) of which were paid before
December 31, 2008. On June 29, 2007, Mechel declared a
dividend of 8,201 million rubles ($317,893) for 2006, which
was paid in July-September 2007.
Earnings
per share
Net income per common share for all periods presented was
determined in accordance with SFAS No. 128,
Earnings per Share
(SFAS No. 128), by dividing income
available to shareholders by the weighted average number of
shares outstanding during the three years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Net income available to shareholders
|
|
|
1,140,544
|
|
|
|
913,051
|
|
|
|
603,249
|
|
Total weighted average number of shares outstanding during the
period
|
|
|
416,270,745
|
|
|
|
416,270,745
|
|
|
|
408,979,356
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per common share
|
|
|
2.74
|
|
|
|
2.19
|
|
|
|
1.48
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-63
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Total weighted-average number of common shares outstanding
during the period was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fraction of
|
|
|
Weighted-Average
|
|
Dates Outstanding
|
|
Shares Outstanding
|
|
|
Period (Days)
|
|
|
Number of Shares
|
|
|
2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
Common shares: January
1-December 31
|
|
|
416,270,745
|
|
|
|
365
|
|
|
|
416,270,745
|
|
Treasury shares : January 1-March 6
|
|
|
(13,152,065
|
)
|
|
|
65
|
|
|
|
(2,342,149
|
)
|
Treasury shares sold on March 6
|
|
|
155,857
|
|
|
|
|
|
|
|
|
|
Treasury shares : March 7-July 23
|
|
|
(12,996,208
|
)
|
|
|
139
|
|
|
|
(4,949,240
|
)
|
Treasury shares sold on July 23
|
|
|
12,996,208
|
|
|
|
|
|
|
|
|
|
Treasury shares: July
24-December
31
|
|
|
|
|
|
|
161
|
|
|
|
|
|
Total weighted average shares outstanding during the
period
|
|
|
416,270,745
|
|
|
|
|
|
|
|
408,979,356
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
Common shares: January
1-December 31
|
|
|
416,270,745
|
|
|
|
365
|
|
|
|
416,270,745
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total weighted average shares outstanding during the period
2008:
|
|
|
416,270,745
|
|
|
|
|
|
|
|
416,270,745
|
|
Common shares: January
1-December 31
|
|
|
416,270,745
|
|
|
|
366
|
|
|
|
416,270,745
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total weighted average shares outstanding during the
period
|
|
|
416,270,745
|
|
|
|
|
|
|
|
416,270,745
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
There were no dilutive securities issued as of December 31,
2008, 2007 and 2006.
Stock
issued to minority shareholders
On October 2-3, 2006, KOPM, Tomusinsk Transportation Centre and
Lenin Mine merged with SKCC. The minority interests outstanding
as of the merger dates were converted into SKCC shares. The
non-monetary exchange was accounted for using the purchase
method of accounting and accordingly, the fair value of SKCC
stock of $9,641 issued to acquire the minority interests was
credited to additional paid-in capital.
On February 1, 2007, Olzherassk Mine merged with SKCC. The
minority interests outstanding as of the merger date were
converted into the SKCC shares. The non-monetary exchange was
accounted for using the purchase method of accounting and,
accordingly, the fair value of SKCC stock issued in excess of
the value assigned to the minority interests therein of $2,743
was credited to additional paid-in capital.
F-64
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Income (loss) before income tax, minority interests,
discontinued operation and extraordinary gain attributable to
different jurisdictions was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Russia
|
|
|
1,291,336
|
|
|
|
1,242,197
|
|
|
|
591,006
|
|
Switzerland
|
|
|
(4,988
|
)
|
|
|
72,987
|
|
|
|
163,971
|
|
British Virgin Islands
|
|
|
(22,402
|
)
|
|
|
76,920
|
|
|
|
74,322
|
|
Romania
|
|
|
70,122
|
|
|
|
(6,499
|
)
|
|
|
35,217
|
|
Lithuania
|
|
|
(645
|
)
|
|
|
(208
|
)
|
|
|
287
|
|
Kazakhstan
|
|
|
15,437
|
|
|
|
|
|
|
|
|
|
Other
|
|
|
(592
|
)
|
|
|
50
|
|
|
|
30
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
1,348,268
|
|
|
|
1,385,447
|
|
|
|
864,833
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Current income tax expense
|
|
|
|
|
|
|
|
|
|
|
|
|
Russia
|
|
|
513,632
|
|
|
|
371,522
|
|
|
|
196,659
|
|
Switzerland
|
|
|
2,843
|
|
|
|
3,022
|
|
|
|
11,630
|
|
Romania
|
|
|
6,002
|
|
|
|
|
|
|
|
|
|
Lithuania
|
|
|
72
|
|
|
|
83
|
|
|
|
|
|
Other
|
|
|
154
|
|
|
|
13
|
|
|
|
11
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
522,703
|
|
|
|
374,640
|
|
|
|
208,300
|
|
Deferred income tax expense (benefit)
|
|
|
|
|
|
|
|
|
|
|
|
|
Russia
|
|
|
(138,442
|
)
|
|
|
(14,837
|
)
|
|
|
24,776
|
|
Switzerland
|
|
|
(3,409
|
)
|
|
|
(2,553
|
)
|
|
|
(1,476
|
)
|
Romania
|
|
|
(1,039
|
)
|
|
|
(900
|
)
|
|
|
(1,003
|
)
|
Lithuania
|
|
|
(126
|
)
|
|
|
(30
|
)
|
|
|
2
|
|
Kazakhstan
|
|
|
(260,838
|
)
|
|
|
|
|
|
|
|
|
Other
|
|
|
38
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(403,816
|
)
|
|
|
(18,320
|
)
|
|
|
22,299
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total income tax expense
|
|
|
118,887
|
|
|
|
356,320
|
|
|
|
230,599
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Taxes represent the Groups provision for profit tax.
During
2006-2008,
income tax was calculated at 24% of taxable profit in Russia, at
10.5% in Switzerland, at 16% in Romania, at 15% in Lithuania and
at 30% in Kazakhstan. The Groups subsidiaries incorporated
in Liechtenstein and British Virgin Islands are exempt from
profit tax. In November 2008, the tax legislation of Russia was
amended to decrease Russian statutory income tax rate from 24%
to 20% starting from January 1, 2009. In addition, in
December 2008, the tax legislation of Kazakhstan was amended to
decrease the statutory income tax rate from 30% in 2008 to 20%
in 2009, 17.5% in 2010 and 15% in 2011 and thereafter. The
changes in income tax rates are effective from January 1 in each
of the respective years. As of December 31, 2008, the
effect of these changes in the total amount of $341,056 was
recognized as a reduction in the income tax expense for the year
then ended in the Groups statement of income and
comprehensive income.
F-65
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The reconciliation between the income tax expense computed by
applying the Russian enacted statutory tax rates to the income
before taxes, minority interest and extraordinary items, to the
income tax expense reported in the financial statements is as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Theoretical income tax expense computed on income before taxes
at Russian statutory rate (24%)
|
|
|
323,584
|
|
|
|
332,507
|
|
|
|
207,560
|
|
Effects of other jurisdictions and permanent differences:
|
|
|
|
|
|
|
|
|
|
|
|
|
Non-deductible expenses and non-taxable income, net
|
|
|
35,427
|
|
|
|
48,859
|
|
|
|
47,546
|
|
Social expenditures
|
|
|
2,164
|
|
|
|
12,274
|
|
|
|
9,605
|
|
Change in valuation allowance
|
|
|
136,443
|
|
|
|
29,648
|
|
|
|
2,953
|
|
Change in unrecognized tax benefits under FIN No. 48
|
|
|
(35,376
|
)
|
|
|
(13,582
|
)
|
|
|
|
|
Other permanent differences
|
|
|
(14,428
|
)
|
|
|
(2,128
|
)
|
|
|
3,543
|
|
Different tax rates in foreign jurisdictions
|
|
|
8,803
|
|
|
|
(39,056
|
)
|
|
|
(37,985
|
)
|
Fines and penalties related to taxes
|
|
|
3,326
|
|
|
|
(5,202
|
)
|
|
|
(2,563
|
)
|
Change in tax rate and tax legislation
|
|
|
(341,056
|
)
|
|
|
(7,000
|
)
|
|
|
(60
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax expense, as reported
|
|
|
118,887
|
|
|
|
356,320
|
|
|
|
230,599
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The deferred tax balances were calculated by applying the
currently enacted statutory tax rate in each jurisdiction
applicable to the period in which the temporary differences
between the carrying amounts and tax base (both in respective
local currencies) of assets and liabilities are expected to
reverse.
The amounts reported in the accompanying consolidated financial
statements consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Deferred tax assets, current:
|
|
|
|
|
|
|
|
|
Inventory and product related reserves
|
|
|
21,059
|
|
|
|
4,641
|
|
Bad debt allowance
|
|
|
13,647
|
|
|
|
5,053
|
|
Timing difference in cost recognition
|
|
|
880
|
|
|
|
|
|
Accrued liabilities
|
|
|
3,995
|
|
|
|
4,068
|
|
Vacation provision
|
|
|
10,422
|
|
|
|
13,006
|
|
Other
|
|
|
8,030
|
|
|
|
5,037
|
|
|
|
|
|
|
|
|
|
|
Total deferred tax asset, current
|
|
|
58,033
|
|
|
|
31,805
|
|
Deferred tax assets, non-current:
|
|
|
|
|
|
|
|
|
Net operating loss carry-forward
|
|
|
150,735
|
|
|
|
55,540
|
|
Asset retirement obligation
|
|
|
6,821
|
|
|
|
9,973
|
|
Property, plant and equipment
|
|
|
9,555
|
|
|
|
37,758
|
|
Pension obligations
|
|
|
499
|
|
|
|
65,760
|
|
Other
|
|
|
158
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total deferred tax assets, non-current
|
|
|
167,768
|
|
|
|
169,031
|
|
Valuation allowance for deferred tax assets
|
|
|
(155,457
|
)
|
|
|
(58,628
|
)
|
|
|
|
|
|
|
|
|
|
Total deferred tax asset, net
|
|
|
70,344
|
|
|
|
142,208
|
|
|
|
|
|
|
|
|
|
|
F-66
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
|
|
|
|
|
|
|
|
December 31,
|
|
|
December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
Deferred tax liabilities, current:
|
|
|
|
|
|
|
|
|
Timing difference in revenue recognition
|
|
|
11,280
|
|
|
|
16,355
|
|
Timing difference in cost recognition
|
|
|
6,270
|
|
|
|
6,389
|
|
Inventories
|
|
|
8,171
|
|
|
|
25,172
|
|
Bad debt provision
|
|
|
5,966
|
|
|
|
931
|
|
Other
|
|
|
3,082
|
|
|
|
2,891
|
|
|
|
|
|
|
|
|
|
|
Total deferred tax liabilities, current
|
|
|
34,769
|
|
|
|
51,738
|
|
Deferred tax liabilities, non-current:
|
|
|
|
|
|
|
|
|
Property, plant and equipment
|
|
|
315,333
|
|
|
|
285,826
|
|
Mineral licenses
|
|
|
507,826
|
|
|
|
484,633
|
|
Investments
|
|
|
3,437
|
|
|
|
17,336
|
|
Timing difference in cost recognition
|
|
|
773
|
|
|
|
864
|
|
Other
|
|
|
17,607
|
|
|
|
7,099
|
|
|
|
|
|
|
|
|
|
|
Total deferred tax liabilities, non-current
|
|
|
844,976
|
|
|
|
795,758
|
|
|
|
|
|
|
|
|
|
|
Total deferred tax liability
|
|
|
879,745
|
|
|
|
847,496
|
|
|
|
|
|
|
|
|
|
|
A deferred tax liability of approximately $109,863 and $177,405
as of December 31, 2008 and 2007, respectively, has not
been recognized for temporary differences related to the
Groups investment in other foreign subsidiaries primarily
as a result of unremitted earnings of consolidated subsidiaries,
as it is the Groups intention, generally, to reinvest such
earnings permanently.
Similarly, a deferred tax liability of $638,112 and $507,378 as
of December 31, 2008 and 2007, respectively, has not been
recognized for temporary difference related to unremitted
earnings of consolidated domestic subsidiaries as management
believes the Group has both the ability and intention to effect
a tax-free reorganization or merger of major subsidiaries into
Mechel.
In 2007, at the date of its acquisition of Yakutguol, the Group
recorded deferred tax assets of $44,568 resulting from the
recognition of pension liabilities. The amounts related to
payments made to the non-state pension fund Almaznaya
Osen and periodic and one-time payments made as
post-retirement support to the employees. In previous years,
such payments were treated as deductible expenses for tax
purposes. In 2008, the Group changed its position with respect
to the deduction of payments to the non-state pension
fund Almaznaya Osen and started treating them as
non-deductible for tax purposes. Additionally, the Group
excluded expenses to the non-state pension fund from expenses
periodically deducted for profit tax purposes and re-filed its
profits tax returns for
2006-2007
based on the results of tax authorities audits. The effect
of related adjustments was applied to increase the remaining
balance of goodwill attributable to the Yakutugols
acquisition (refer to Note 4(e)). In addition, the Group
derecognized most of its other deferred tax assets related to
pension benefit obligations as of December 31, 2007 as
increase in income tax expense in 2008.
Based on the new Russian tax law effective January 1, 2008,
intercompany dividends are subject to a withholding tax of 0%
(if at the date of dividends declaration, the dividend-recipient
company held a controlling (over 50%) interest in the share
capital of the dividend payer for a period over 1 year, if
the cost of acquisition of shares of the company paying
dividends exceeded 500 million rubles) or 9%, if being
distributed by Russian companies to Russian companies, and 15%,
if being distributed by foreign companies to Russian companies
or by Russian companies to foreign companies.
F-67
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
For financial reporting purposes, a valuation allowance is
recognized to reflect managements estimate for realization
of the deferred tax assets. Valuation allowances are provided
when it is more likely than not that some or all of the deferred
tax assets will not be realized in the future. These evaluations
are based on expectations of future taxable income and reversals
of the various taxable temporary differences. For Russian income
tax purposes, certain subsidiaries of the Group have accumulated
tax losses incurred primarily in 2008 and 2007, which may be
carried forward for use against their future income within
10 years. There are no restrictions for use of accumulated
tax losses effective January 1, 2007. Tax loss
carryforwards may be eroded by future devaluation of the ruble.
As of December 31, 2008 and 2007, net operating loss
carryforwards for statutory income tax purposes amounted to
$150,735 and $55,540, respectively. As management concluded that
the utilization of a substantial portion of such losses is not
probable, the valuation allowances in the amount of $130,540 and
$49,250 were recorded by the Group. The significant increase in
tax losses subject to carryforward in 2008 was caused by
interest payments on borrowings, which were taken to finance the
2008 acquisitions, and operating losses incurred by the several
Group subsidiaries in the fourth quarter of 2008 due to a
substantial fall in market prices for the main commodities
manufactured or mined by the Group.
Unrecognized
Tax Benefits
The Group accounted for $75,180, including interest and
penalties for $19,253, as a cumulative adjustment of the
adoption of FIN No. 48 to the January 1, 2007
retained earnings. Unrecognized income tax benefits of $27,176,
including interest and penalties of $8,665, as of
December 31, 2008 and $79,211, including interest and
penalties of $28,911, as of December 31, 2007 were
recognized by the Group in the accompanying consolidated balance
sheets.
The reconciliation of the beginning and ending amount of
unrecognized income tax benefits, net of interest and penalties,
is as follows:
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
Unrecognized income tax benefits at the beginning of year
|
|
|
50,300
|
|
|
|
55,927
|
|
Increases as a result of tax positions taken during a prior
period (including additions related to the acquisition of Oriel
of $1,398 in 2008 and the acquisition of Yakutugol of $7,240 in
2007)
|
|
|
1,398
|
|
|
|
14,500
|
|
Decreases as a result of tax positions taken during a prior
period
|
|
|
(18,349
|
)
|
|
|
(1,195
|
)
|
Increases as a result of tax positions taken during the current
period (including additions related to the acquisition of
Yakutugol of $3,976 in 2007)
|
|
|
5,870
|
|
|
|
9,407
|
|
Decreases relating to settlements with tax authorities
|
|
|
|
|
|
|
(9,216
|
)
|
Reductions as a result of a lapse of the applicable statute of
limitations
|
|
|
(16,388
|
)
|
|
|
(22,355
|
)
|
Translation difference
|
|
|
(4,320
|
)
|
|
|
3,232
|
|
|
|
|
|
|
|
|
|
|
Unrecognized income tax benefits at the end of year
|
|
|
18,511
|
|
|
|
50,300
|
|
|
|
|
|
|
|
|
|
|
Reduction in unrecognized income tax benefits in 2008 was
largely a result of a lapse of the applicable statute of
limitations or decreases in tax position taken previously based
on the results of recent tax audits or changes in the related
tax legislation or its interpretations. All unrecognized income
tax benefits, if recognized, would affect the effective tax
rate. Interest and penalties recognized in accordance with
FIN No. 48 are classified in the financial statements
as income taxes. As of December 31, 2008 and 2007, the
Group recognized interest and penalties of $12,605 and $9,555,
respectively.
As of December 31, 2008, the tax years ended
December 31,
2006-2008
remained subject to examination by Russian tax authorities. As
of December 31, 2008, the tax years ended December 31,
2004-2008
remained subject to examination by Swiss, Liechtenstein and
Romanian tax authorities. In some companies certain periods were
reviewed by the tax authorities and based on the history the
Group believed that probability of the repetitive review is less
than 10%.
F-68
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Although the Company believes it is more likely than not that
all recognized income tax benefits would be sustained upon
examination, the Company has recognized some income tax benefits
that have a reasonable possibility of successfully being
challenged by the tax authorities.
|
|
22.
|
TAXES
OTHER THAN INCOME TAX
|
Taxes other than income tax included in the consolidated income
statements of income and comprehensive income are comprised of
the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Property and land tax
|
|
|
85,415
|
|
|
|
73,849
|
|
|
|
56,463
|
|
VAT
|
|
|
1,618
|
|
|
|
9,964
|
|
|
|
2,885
|
|
Fines and penalties related to taxes
|
|
|
35,280
|
|
|
|
12,575
|
|
|
|
(2,895
|
)
|
Other taxes and penalties
|
|
|
(5,723
|
)
|
|
|
(12,394
|
)
|
|
|
25,687
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total taxes other than income tax
|
|
|
116,590
|
|
|
|
83,994
|
|
|
|
82,140
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property and land tax includes payments for land tax, which
amounted to $34,300, $33,719 and $29,356 for the years ended
December 31, 2008, 2007 and 2006, respectively. This tax is
levied on the land beneath the Groups production
subsidiaries that is occupied based on the right of perpetual
use. According to land legislation, the right of perpetual use
has to be re-registered before January 1, 2010 through
purchase of land or operating leases up to 49 years, which
will be decided by the Group during 2009.
Property and land tax also includes expenses for the operating
lease of land, which ranges between 1 and 49 years. These
land lease expenses amounted to $9,394, $7,745 and $3,608 for
the years ended December 31, 2008, 2007 and 2006,
respectively. The amount of rental payments is determined by
local authorities and cannot be reasonably estimated beyond a
five-year horizon. The table below presents future land rental
payments for the next five years and thereafter under
non-cancelable operating lease agreements based on the current
rental rates:
|
|
|
|
|
|
|
Operating
|
|
Year of Payment
|
|
Lease Payments
|
|
|
2009
|
|
|
9,547
|
|
2010
|
|
|
9,135
|
|
2011
|
|
|
9,858
|
|
2012
|
|
|
10,749
|
|
2013
|
|
|
11,230
|
|
Thereafter
|
|
|
241,700
|
|
|
|
|
|
|
Total land operating lease payments
|
|
|
292,219
|
|
|
|
|
|
|
Included in fines and penalties related to taxes in 2008 are
penalties to Federal Antimonopoly Service (FAS) in
the amount of $34,008 (refer to Note 26(g)).
Included in other taxes and penalties in 2007 is the gain of
$25,701 relating to resubmitted mineral extraction tax returns
at KMP owing to the change in the tax arbitration practice.
F-69
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
23.
|
GENERAL,
ADMINISTRATIVE AND OTHER OPERATING EXPENSES
|
General, administrative and other operating expenses are
comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Personnel and social contributions
|
|
|
263,446
|
|
|
|
201,919
|
|
|
|
134,840
|
|
Social expenses
|
|
|
56,303
|
|
|
|
53,636
|
|
|
|
33,156
|
|
Office expenses
|
|
|
48,143
|
|
|
|
32,924
|
|
|
|
20,996
|
|
Audit and consulting services
|
|
|
31,262
|
|
|
|
25,030
|
|
|
|
20,426
|
|
Consumables
|
|
|
23,903
|
|
|
|
11,923
|
|
|
|
3,691
|
|
Depreciation
|
|
|
23,314
|
|
|
|
14,307
|
|
|
|
12,856
|
|
Disposals of property, plant and equipment
|
|
|
11,318
|
|
|
|
10,581
|
|
|
|
9,660
|
|
Banking charges and services
|
|
|
11,314
|
|
|
|
10,703
|
|
|
|
6,468
|
|
Business trips
|
|
|
11,094
|
|
|
|
7,417
|
|
|
|
4,358
|
|
Rent
|
|
|
6,681
|
|
|
|
5,535
|
|
|
|
4,238
|
|
Other
|
|
|
67,938
|
|
|
|
35,093
|
|
|
|
47,586
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total general, administrative and other operating expenses
|
|
|
554,716
|
|
|
|
409,068
|
|
|
|
298,275
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rent represents office-related expenses. Expenses for the
operating lease of land, which ranges between 1 and
49 years are included into other taxes and disclosed in
Note 22.
|
|
24.
|
OTHER
INCOME (EXPENSES), NET
|
Other income, net is comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Contributions to Penfosib
|
|
|
(17,501
|
)
|
|
|
|
|
|
|
|
|
Gain (loss) on sale of investments
|
|
|
4,568
|
|
|
|
(13,426
|
)
|
|
|
(5,047
|
)
|
Gain on forgiveness of fines and penalties
|
|
|
|
|
|
|
8,311
|
|
|
|
69,767
|
|
Gain on accounts payable with expired legal term
|
|
|
2,370
|
|
|
|
12,158
|
|
|
|
843
|
|
Gain on raw materials sales
|
|
|
8,475
|
|
|
|
10,729
|
|
|
|
3,409
|
|
Loss on currency operations
|
|
|
(4,464
|
)
|
|
|
(319
|
)
|
|
|
(1,296
|
)
|
Other taxes
|
|
|
(811
|
)
|
|
|
4,345
|
|
|
|
|
|
Other income (expenses)
|
|
|
(11,458
|
)
|
|
|
(1,954
|
)
|
|
|
1,725
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other income (expenses), net
|
|
|
(18,821
|
)
|
|
|
19,844
|
|
|
|
69,401
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Contributions to Penfosib included founder contributions to the
pension fund Penfosib made by a number of Groups
subsidiaries in the total amount of $17,501 during the year
ended December 31, 2008, which based on the
managements interpretation of the Russian legislation do
not meet the definition of an asset.
Gain on forgiveness of fines and penalties of $8,311 in 2007 and
$69,767 in 2006 includes forgiveness of specified portion of
restructured fines and penalties of the Groups Russian
subsidiaries in accordance with the terms of restructuring
agreements, upon the full and timely payment of current taxes,
as well as of restructured principle amounts of taxes and
charges, and $44,571 of fines and penalties forgiven due to
closing the Privatization Contract for Mechel Targoviste S.A.
nine months ahead of schedule.
F-70
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Gain on accounts payable with expired legal term constitutes
gain on the write-off of payable amounts that were written-off
due to legal liquidation of the creditors or expiration of the
statute of limitation.
|
|
25.
|
SEGMENTAL
INFORMATION
|
The Group has four reportable business segments: Steel, Mining,
Ferroalloy and Power. These segments are combinations of
subsidiaries and have separate management teams and offer
different products and services. The above four segments meet
criteria for reportable segments. Subsidiaries are consolidated
by the segment to which they belong based on their products and
by which they are managed.
The Groups management evaluates performance of the
segments based on segment revenues, gross margin, operating
income and income before income taxes, minority interest and
extraordinary items.
Effective January 1, 2007, the Groups management
evaluates performance of its segments before the effect of
elimination of unrealized profit in inventory balances of steel
segment that was generated by the mining segment of the Group
but not recognized as profit in the Groups consolidated
financial statements until the sale of such inventories to third
parties. Therefore, the Group presents its segment before such
elimination, the effect of which is now presented separately.
The comparative data for the year ended December 31, 2006
was re-calculated accordingly.
Following the acquisition of SKPP and KPSC in April and June
2007, the Groups management decided to present its Power
segment as a separate reportable segment starting from its
2007 year-end reporting. Following the acquisition of Oriel
in April 2008, the Groups management decided to present
its Ferroalloy segment as a separate reportable segment starting
from its reporting for the six months ended June 30, 2008.
The comparative data for the years ended December 31, 2007
and 2006 was re-calculated accordingly to account for two new
reportable business segments.
F-71
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Segmental information for 2008, 2007 and 2006 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
Mining
|
|
|
Steel
|
|
|
Ferroalloy
|
|
|
Power
|
|
|
Eliminations**
|
|
|
Total
|
|
|
Mining
|
|
|
Steel
|
|
|
Ferroalloy
|
|
|
Power
|
|
|
Eliminations**
|
|
|
Total
|
|
|
Mining
|
|
|
Steel
|
|
|
Ferroalloy
|
|
|
Power
|
|
|
Eliminations**
|
|
|
Total
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
|
|
|
3,333,406
|
|
|
|
5,495,139
|
|
|
|
434,017
|
|
|
|
688,143
|
|
|
|
|
|
|
|
9,950,705
|
|
|
|
1,372,508
|
|
|
|
4,306,875
|
|
|
|
501,143
|
|
|
|
503,316
|
|
|
|
|
|
|
|
6,683,842
|
|
|
|
1,045,696
|
|
|
|
3,042,795
|
|
|
|
259,857
|
|
|
|
49,463
|
|
|
|
|
|
|
|
4,397,811
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Intersegment revenues
|
|
|
698,561
|
|
|
|
278,580
|
|
|
|
150,614
|
|
|
|
339,967
|
|
|
|
|
|
|
|
1,467,722
|
|
|
|
598,461
|
|
|
|
107,617
|
|
|
|
135,513
|
|
|
|
95,199
|
|
|
|
|
|
|
|
936,790
|
|
|
|
308,589
|
|
|
|
40,859
|
|
|
|
79,891
|
|
|
|
73,859
|
|
|
|
|
|
|
|
503,198
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross margin
|
|
|
2,802,336
|
|
|
|
1,554,375
|
|
|
|
13,469
|
|
|
|
314,016
|
|
|
|
6,401
|
|
|
|
4,690,597
|
|
|
|
962,484
|
|
|
|
1,040,072
|
|
|
|
382,931
|
|
|
|
205,362
|
|
|
|
(73,871
|
)
|
|
|
2,516,978
|
|
|
|
523,653
|
|
|
|
843,653
|
|
|
|
165,073
|
|
|
|
13,049
|
|
|
|
(7,841
|
)
|
|
|
1,537,587
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross margin*, %
|
|
|
69.5
|
%
|
|
|
26.9
|
%
|
|
|
2.3
|
%
|
|
|
30.5
|
%
|
|
|
|
|
|
|
47.1
|
%
|
|
|
48.8
|
%
|
|
|
23.6
|
%
|
|
|
60.1
|
%
|
|
|
34.3
|
%
|
|
|
|
|
|
|
37.7
|
%
|
|
|
38.7
|
%
|
|
|
27.4
|
%
|
|
|
48.6
|
%
|
|
|
10.6
|
%
|
|
|
|
|
|
|
35.0
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation, depletion and amortization
|
|
|
280,276
|
|
|
|
137,492
|
|
|
|
22,738
|
|
|
|
22,791
|
|
|
|
|
|
|
|
463,297
|
|
|
|
136,479
|
|
|
|
124,156
|
|
|
|
13,366
|
|
|
|
16,314
|
|
|
|
|
|
|
|
290,315
|
|
|
|
84,167
|
|
|
|
102,257
|
|
|
|
9,224
|
|
|
|
579
|
|
|
|
|
|
|
|
196,227
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss on write-off of property, plant and equipment
|
|
|
796
|
|
|
|
3,527
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,323
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,418
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,418
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income
|
|
|
1,800,540
|
|
|
|
770,439
|
|
|
|
(50,517
|
)
|
|
|
29,406
|
|
|
|
6,401
|
|
|
|
2,556,269
|
|
|
|
571,469
|
|
|
|
537,261
|
|
|
|
350,107
|
|
|
|
12,627
|
|
|
|
(73,871
|
)
|
|
|
1,397,593
|
|
|
|
191,041
|
|
|
|
386,553
|
|
|
|
147,296
|
|
|
|
8,649
|
|
|
|
(7,841
|
)
|
|
|
725,698
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income / (Loss) from equity investees
|
|
|
572
|
|
|
|
|
|
|
|
|
|
|
|
145
|
|
|
|
|
|
|
|
717
|
|
|
|
152
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(144
|
)
|
|
|
8
|
|
|
|
(9,858
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(9,858
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest income
|
|
|
2,512
|
|
|
|
4,892
|
|
|
|
4,210
|
|
|
|
|
|
|
|
|
|
|
|
11,614
|
|
|
|
1,692
|
|
|
|
4,745
|
|
|
|
5,685
|
|
|
|
156
|
|
|
|
|
|
|
|
12,278
|
|
|
|
2,491
|
|
|
|
5,822
|
|
|
|
1
|
|
|
|
|
|
|
|
|
|
|
|
8,314
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Intersegment interest income
|
|
|
16,707
|
|
|
|
75,342
|
|
|
|
10,194
|
|
|
|
|
|
|
|
|
|
|
|
102,243
|
|
|
|
6,264
|
|
|
|
29,953
|
|
|
|
4,163
|
|
|
|
|
|
|
|
|
|
|
|
40,380
|
|
|
|
378
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
378
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense****
|
|
|
70,439
|
|
|
|
163,853
|
|
|
|
89,466
|
|
|
|
325
|
|
|
|
|
|
|
|
324,083
|
|
|
|
26,658
|
|
|
|
70,742
|
|
|
|
1,344
|
|
|
|
232
|
|
|
|
|
|
|
|
98,976
|
|
|
|
11,202
|
|
|
|
26,471
|
|
|
|
440
|
|
|
|
70
|
|
|
|
|
|
|
|
38,183
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Intersegment interest expense
|
|
|
50,155
|
|
|
|
17,683
|
|
|
|
3,145
|
|
|
|
31,260
|
|
|
|
|
|
|
|
102,243
|
|
|
|
13,388
|
|
|
|
6,892
|
|
|
|
|
|
|
|
20,100
|
|
|
|
|
|
|
|
40,380
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
378
|
|
|
|
|
|
|
|
378
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment assets*****
|
|
|
5,245,933
|
|
|
|
3,599,847
|
|
|
|
2,652,177
|
|
|
|
511,677
|
|
|
|
|
|
|
|
12,009,634
|
|
|
|
4,743,361
|
|
|
|
3,285,658
|
|
|
|
702,860
|
|
|
|
495,762
|
|
|
|
|
|
|
|
9,227,641
|
|
|
|
1,601,007
|
|
|
|
2,645,736
|
|
|
|
172,236
|
|
|
|
38,425
|
|
|
|
|
|
|
|
4,457,404
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Invesments in equity investees***
|
|
|
10,518
|
|
|
|
|
|
|
|
|
|
|
|
68,869
|
|
|
|
|
|
|
|
79,387
|
|
|
|
18,001
|
|
|
|
|
|
|
|
|
|
|
|
73,347
|
|
|
|
|
|
|
|
91,348
|
|
|
|
428,845
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
428,845
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
712,400
|
|
|
|
336,520
|
|
|
|
101,287
|
|
|
|
21,124
|
|
|
|
|
|
|
|
1,171,331
|
|
|
|
542,695
|
|
|
|
261,349
|
|
|
|
22,882
|
|
|
|
6,615
|
|
|
|
|
|
|
|
833,541
|
|
|
|
227,309
|
|
|
|
164,585
|
|
|
|
5,924
|
|
|
|
24
|
|
|
|
|
|
|
|
397,842
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax (expense)/benefit
|
|
|
(295,697
|
)
|
|
|
(81,022
|
)
|
|
|
252,188
|
|
|
|
5,644
|
|
|
|
|
|
|
|
(118,887
|
)
|
|
|
(133,574
|
)
|
|
|
(132,557
|
)
|
|
|
(87,026
|
)
|
|
|
(3,163
|
)
|
|
|
|
|
|
|
(356,320
|
)
|
|
|
(64,475
|
)
|
|
|
(127,008
|
)
|
|
|
(37,019
|
)
|
|
|
(2,097
|
)
|
|
|
|
|
|
|
(230,599
|
)
|
|
|
|
*
|
|
Gross margin percentage is
calculated as a function of total revenues for the segment,
including both from external customers and intersegment.
|
|
**
|
|
Eliminations represent adjustments
for the elimination of intersegment unrealized profit.
|
|
***
|
|
Included in total segment assets.
|
|
****
|
|
Interest expense incurred by the
production subsidiaries is included in the corresponding
segment. Directly attributed interest expense incurred by the
servicing subsidiaries (trading houses and corporate) is
included in the appropriate segment based on the nature and
purpose of the debt, while the interest expense related to
general financing of the Group is allocated to segments
proportionate to respective segment revenues.
|
|
*****
|
|
Segment assets of the servicing
subsidiaries (trading houses and corporate) except for
inventories, deferred cost of inventory in transit and
investments are allocated to segments proportionate to
respective segment revenues. Inventories, deferred cost of
inventory in transit and investments are included in the
appropriate segment based on their nature.
|
F-72
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The following table presents the Groups revenues
segregated between domestic and export sales. Domestic
represents sales by a subsidiary in the country in which it is
located. This category is further divided between subsidiaries
located in Russia and other countries. Export represents
cross-border sales by a subsidiary regardless of its location.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Domestic:
|
|
|
|
|
|
|
|
|
|
|
|
|
Russia
|
|
|
5,337,695
|
|
|
|
3,873,044
|
|
|
|
2,422,621
|
|
Other
|
|
|
863,008
|
|
|
|
430,041
|
|
|
|
335,759
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
6,200,703
|
|
|
|
4,303,085
|
|
|
|
2,758,380
|
|
Export
|
|
|
3,750,002
|
|
|
|
2,380,757
|
|
|
|
1,639,431
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total revenue, net
|
|
|
9,950,705
|
|
|
|
6,683,842
|
|
|
|
4,397,811
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allocation of total revenue by country is based on the location
of the customer. The Groups total revenue from external
customers by geographic area for the last three fiscal years was
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
Russia
|
|
|
5,341,256
|
|
|
|
3,892,579
|
|
|
|
2,285,702
|
|
Europe
|
|
|
2,157,868
|
|
|
|
1,466,078
|
|
|
|
1,220,867
|
|
Asia
|
|
|
1,195,508
|
|
|
|
219,380
|
|
|
|
198,226
|
|
CIS
|
|
|
620,278
|
|
|
|
439,134
|
|
|
|
305,170
|
|
Middle East
|
|
|
391,377
|
|
|
|
609,592
|
|
|
|
116,877
|
|
USA
|
|
|
53,231
|
|
|
|
27,024
|
|
|
|
242,936
|
|
Other regions
|
|
|
191,187
|
|
|
|
30,055
|
|
|
|
28,033
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
9,950,705
|
|
|
|
6,683,842
|
|
|
|
4,397,811
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The majority of the Groups long-lived assets are located
in Russia. The carrying amounts of net assets pertaining to the
Groups major operations located outside Russia as of
December 31, 2008 and 2007 were as follows:
|
|
|
|
|
|
|
|
|
|
|
2008
|
|
|
2007
|
|
|
Switzerland/Liechtenstein
|
|
|
868
|
|
|
|
584
|
|
Lithuania
|
|
|
10,795
|
|
|
|
7,293
|
|
Romania
|
|
|
215,778
|
|
|
|
125,700
|
|
Germany
|
|
|
33,844
|
|
|
|
|
|
CIS
|
|
|
1,985,194
|
|
|
|
|
|
Because of the significant number of customers, there are no
individual external customers that generate sales greater than
10% of the Groups consolidated total revenue, except for
the Groups sales to Glencore International AG
(predominantly Ferroalloy and Mining segments products), which
comprised 3.4%, 10.9% and 13.1% of the Groups total
revenue for 2008, 2007 and 2006, respectively.
The amount of electricity transmission costs, included in the
selling and distribution expenses of power segment, for the
years ended December 31, 2008, 2007 and 2006 is $223,253,
$151,831 and $nil, respectively.
F-73
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
26.
|
COMMITMENTS
AND CONTINGENCIES
|
Commitments
In the course of carrying out its operations and other
activities, the Group and its subsidiaries enter into various
agreements, which would require the Group to invest in or
provide financing to specific projects or undertakings. In
managements opinion, these commitments are entered into
under standard terms, which are representative of each specific
projects potential and should not result in an
unreasonable loss.
As of December 31, 2008, total Groups contract
commitments amounted to $3,782,088, which consisted of the
following: commitment to acquire property, plant and equipment
of $2,294,975, commitment to acquire raw materials of $530,881,
commitment for delivery of goods and services of $936,047 and
other commitments of $20,185. These commitments extend for
4 years, with $1,807,802 to be fulfilled during 2009 (of
which $786,838 related to property, plant and equipment, $67,567
related to raw materials, $936,047 related to goods and services
and other commitments of $17,350) and $1,974,286 (of which
$1,508,137 related to property, plant and equipment, $463,315
related to raw materials and other commitments of $2,834) to be
fulfilled thereafter. The 2009 commitments have been considered
by management in developing the Groups cash flow forecasts
for the year ended December 31, 2009 (refer to Note 2).
Included in the commitments related to acquisition of property,
plant and equipment are amounts arising from the Purchase and
Sale Agreement (refer to Note 4 (e)) in respect of railway
construction for the Elgaugol project as of December 31,
2008. The total amount of remaining commitments under the
construction contract concluded in early 2008 is equal to
$897,650, which is subject to further refinement by the parties.
These commitments extend throughout 2011.
Included in the commitments related to delivery of goods and
services are amounts arising from long-term fixed-price sales
contracts signed by the Group based on the demands of the FAS,
which required the Group to sign long-term delivery contracts
for coal supply. Currently the Group is in process of
renegotiating the terms of the contracts with customers to take
into account the effect of the global financial crisis on coal
prices. Whereas contractual coal price is revised each year
based on the market conditions, only the 2009 commitments under
these agreements are included in the amounts of commitments for
delivery of goods and services as of December 31, 2008.
Contingencies
As of December 31, 2008, the Group guaranteed the
fulfillment of obligations to third parties under various debt
agreements for the total amount of $4,787,247. The guarantees
given for loans received by various entities and employees of
the Group amounted to $4,783,146 and $4,101, respectively. Out
of these, guarantees given by the Group to third parties for its
own subsidiaries amounted to $4,783,146. In case the borrower
fails to fulfill its obligations under the loan agreement, the
Group repays the outstanding amount under the debt agreement
with all interests, fines and penalties due.
Included into the above guarantees are those arising under:
|
|
|
|
|
the $2,000,000 Yakutugol syndicated loan (refer to
Note 15), that is jointly guaranteed by Mechel-Finance,
Mechel OAO, Yakutugol, MTH and Mechel Trading AG for a total of
$1,915,750;
|
|
|
|
the Oriel credit facility agreement, that is issued
by Yakutugol, MTH, Mechel Finance and Mechel Trading AG for a
total of $1,500,000 (refer to Note 15);
|
|
|
|
the guarantee issued by CMP and MTH in the amount of $31,247
under the Gazprombank loan to SKCC;
|
F-74
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
|
|
the guarantees issued by MTH in the amount of $125,386 under the
Gazprombank loan to CMP, $170,730 under the National Deposit
Center loan to Mechel OAO; and $40,133 under the Unikreditbank
loan to SKCC;
|
|
|
|
the guarantees issued by Mechel OAO under the Gazprombank and
VTB credit facilities amounted to $102,109 and $511,921,
respectively;
|
|
|
|
the remaining guarantees were issued by other Groups
subsidiaries under various loan agreements described in
Note 15.
|
As of December 31, 2008, the Group also had definite
commitments related to the acquisition of Bluestone Industries
Inc. (refer to Note 27).
In the course of the Groups operations, the Group may be
subject to environmental claims and legal proceedings. The
quantification of environmental exposures requires an assessment
of many factors, including changing laws and regulations,
improvements in environmental technologies, the quality of
information available related to specific sites, the assessment
stage of each site investigation, preliminary findings and the
length of time involved in remediation or settlement. Management
does not believe that any pending environmental claims or
proceedings will have a material adverse effect on its financial
position and results of operations.
The Group estimated the total amount of capital investments to
address environmental concerns at its various subsidiaries at
$40,111 as of December 31, 2008. These amounts are not
accrued in the consolidated financial statements until actual
capital investments are made.
|
|
(d)
|
EU
ascension commitments
|
Integration of Romania into the European Union (EU)
required, in particular, adoption of a new national strategy
aimed at restructuring of major metallurgical entities,
including Mechel Targoviste S.A. and Mechel Campia Turzii S.A.
As an integral part of the restructuring process, individual
viability plans agreed with EU consultants are to be
incorporated into the business plans of all entities.
Implementation of these plans and achievement of the targets
should to be provided by investors in accordance with their
contractual obligations under privatization contracts. Viability
plans of Mechel Targoviste S.A. and Mechel Campia Turzii S.A.
include additional investments into technology development and
ecology improvement. After restructuring completion, key
business performance indicators of both companies are to be in
line with effectiveness requirements of the EU.
The Group is subject to taxation to the largest extent in
Russia, and secondarily in other jurisdictions. Russian tax,
currency and customs legislation is subject to varying
interpretations, and changes, which can occur frequently.
Managements interpretation of such legislation as applied
to the transactions and activity of the Group may be challenged
by the relevant regional and federal authorities. Recent events
within the Russian Federation suggest that the tax authorities
are taking a more assertive position in its interpretation of
the legislation and assessments and as a result, it is possible
that transactions and activities that have not been challenged
in the past may be challenged. As such, significant additional
taxes, penalties and interest may be assessed. Fiscal periods
remain open to review by the authorities in respect of taxes for
three calendar years preceding the year of review. Under certain
circumstances reviews may cover longer periods.
F-75
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
In Russia, generally, tax declarations remain open and subject
to inspection for a period of three years. The fact that a year
has been reviewed does not close that year, or any tax
declaration applicable to that year, from further review during
the three-year period.
In other tax jurisdictions where the Group conducts operations
or holds shares, taxes are generally charged on the income
arising in that jurisdiction. In some jurisdictions agreements
to avoid double taxation are signed between different
jurisdictions; however, the risk of additional taxation exists,
especially in respect of certain domiciles where some of the
Group entities are located and which are considered to be tax
havens.
Management believes that it has paid or accrued all taxes that
are applicable. Where uncertainty exists, the Group has accrued
tax liabilities based on managements best estimate of the
probable outflow of resources embodying economic benefits, which
will be required to settle these liabilities. In accordance with
SFAS No. 5, Accounting for Contingencies,
the Group accrued $6,343 and $9,918 of other tax claims that
management believes are probable, as of December 31, 2008
and 2007, respectively. In addition, income tax accrual was made
under FIN No. 48 (refer to Note 21).
As of December 31, 2008, the Group does not believe that
any other material tax matters exist relating to the Group,
including current pending or future governmental claims and
demands, which would require adjustment to the accompanying
financial statements in order for those statements not to be
materially misstated or misleading.
Possible liabilities, which were identified by management as
those that can be subject to different interpretations of the
tax law and regulations and largely related to VAT are not
accrued in the consolidated financial statements could be up to
approximately $26,000 as of December 31, 2008.
|
|
(f)
|
Litigation,
claims and assessments
|
In August 2008, certain Tomusinsk Open Pit Mine minority
shareholders filed several legal claims against the Group
alleging improper conduct of business and use of transfer
pricing to derive profit from TOPM. As the claims contain no
substantial economic and legal arguments, Mechel expects a
favorable outcome of the case.
In 2008, local authorities of the Kemerovo region filed a court
suit claiming alleged water pollution by the SKCC subsidiaries
and seeking compensation of $15,200. Upon the decision of the
arbitration court of Kemerovo region of May 19, 2008, the
claim was dismissed in full. On March 25, 2009, the suit
was closed as the plaintiff refused from its claims.
In December 2008, a mineral license of Uregolsky mine, was
revoked to the Subsoil Law as the Group failed to start
extraction on time according to the license terms and did not
provide government authorities with necessary geological
information about mineral resources of this mine. The Group
wrote off related mineral reserves in the amount of $5,882 in
the year ended December 31, 2008.
In March 2009, Dean Frederick, a minority Groups
shareholder of Mechel, filed a court suit in the Southern
district court of New York, USA, claiming that Mechel had not
disclosed significant facts of the Groups financial
position, business activities among the Groups
subsidiaries and improper conduct of business through the use of
transfer pricing on sales of coal and tax evasion. Claims were
based on the Federal Antimonopoly Service (FAS)
decision and press publications around it. The amount of claims
and evidences of Mechels alleged wrong-doing were not
stated in the suit. Mechel plans to submit a petition asking for
a dismissal of the case. Management cannot predict the outcome
of the suit but expects to be able to defend its position in
court.
On March 17, 2009, Mechel Trading AG, Mechel International
Holdings AG, Mechel Metal Supply Ltd, Monte Shipping Ltd and
Littel Echo Invest Corp. appealed to the Geneva Court for
preventive guarantee measures in respect to BNP Paribas actions
to block the Groups accounts with approximately the cash
balance of $52,000. This was done by the bank in February 2009
to induce the Group to issue an additional guarantee for the
loans issued to Mechels subsidiaries (MIH AG, Mechel
Trading AG, Monte Shipping Limited), though this was not
supported
F-76
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
by the existing contract and its addenda. As of June 1,
2009, there is no court decision, but management expects a
positive outcome of its appeal.
|
|
(g)
|
Government
accusations and Federal Antimonopoly Service audits
|
After the Prime Minister Putins sharp criticism of the
Groups monopoly prices, the FAS started an
on-site
audit of Mechel mining entities to determine the reasonableness
of prices set by the Group for the Russian coal market. Based on
the FAS statement of August 19, 2008, Mechel had created
discriminatory terms for certain buyers, unjustifiably declined
to sign supply contracts, and set and maintained monopoly
prices. According to the FAS decision, the fine imposed on
Mechel constituted 5 per cent of the Groups 2007
sales of certain types of coal and amounted to $34,008. The
amount was paid in full.
Management believes that the risk of recurring claims from the
FAS or other regulatory bodies is remote due to the fact that
the Group has fully met all previous requirements and paid the
penalties implied by the FAS.
BCG
Companies acquisition
On August 19, 2008, the Group entered into a stock purchase
and sale agreement, last amended and finalized as of May 6,
2009 (Agreement) with the owners
(Seller) of all the issued and outstanding stock of
Bluestone Industries, Inc., Dynamic Energy, Inc. and JCJ Coal
Group LLC (BCG Companies). BCG Companies are coal
producers located in the United States, which possess and lease
coking coal reserves, coal mines and processing plants. The
acquisition is in line with the Groups strategy aimed at
further developing of its mining segment. By acquiring the BCG
Companies the Group would gain control over the high quality
coal assets, obtain access to the US coking coal consumers, and
reinforce its international standing.
The closing of the Agreement took place on May 7, 2009. The
purchase price (Purchase Price) that the Group
either has already paid or should pay in a five year term to the
Seller under the Agreement constituted $436,414 plus 83,254,149
preferred shares of Mechel OAO plus several contingent payments
(Contingent Payment) less the amount of the BCG
Companies net debt.
In accordance with the Agreement, by December 18, 2008, the
Group remitted to the Seller a series of partial prepayments in
the total amount of $436,414 (the Prepayment). The
Prepayment amount is reflected as a component of long-term
investments as of December 31, 2008 (refer to Note 9).
On the date of closing the Group transferred 83,254,149 of its
preferred shares to the Seller. The issuance of these preferred
shares had no affect on the equity of the Group in 2008.
The Contingent Payment consists of two parts. The first part of
the Contingent Payment is to be made within five years from the
closing date and depends on the results of additional geological
researches of the reserves of the BCG Companies, which will be
conducted by independent experts. The amount of the first part
of the Contingent Payment will be proportional to the quantity
of additional coal reserves and resources of the BCG Companies
identified within two years from the date of the commencement of
the drilling program (Drilling Date), as compared to
those reserves and resources existing at the date of
acquisition. If the Group pays this part of the Contingent
Payment in five years from the closing date, each tonne of the
additional coal reserves and resources will be remitted to the
Sellers at $3.04 per tonne. Mechel Mining OAO issued an
unconditional and irrevocable guarantee to the Seller in respect
of this payment. The guarantee is limited to $1,000,000.
The second part of the Contingent Payment includes a contingent
Share Value Right (CVR). Any potential CVR cash
payment due to the actual total return from the preferred shares
not meeting or exceeding the target return of $986,083 will be
paid on the fifth anniversary of the Closing date and will equal
the amount by which the target return exceeds the sum of the
aggregate market value of the preferred shares and all dividends
received. The target return could be increased up to $1,585,000
or decreased by $200,000, which is the limit of identifiable
damages.
F-77
MECHEL
OAO (formerly Mechel Steel Group OAO)
NOTES TO
CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
This increase is based on the additional tonnes of proven and
probable reserves or measured and indicated resources limited by
196.9 million tonnes discovered during the results of
additional geological researches of the reserves of the BCG
Companies. An unconditional and irrevocable guarantee was
granted by Mechel Mining OAO to the Seller in respect of this
payment.
On May 6, 2009, the Group entered into pledge agreements
relating to all the outstanding stock and capital membership in
Caroleng Consulting Ltd., Mechel Bluestone Inc. and the BCG
Companies in favor of the Seller. Caroleng Consulting Ltd. and
Mechel Bluestone Inc. are the holding companies registered
specifically for the BCG Companies acquisition. These pledges
were made to secure the Contingent Payment, and will be released
by the Contingent Payment obligations have been fulfilled,
terminated or have expired.
The Group shall be released from its obligations in respect of
the Contingent Payment if the market value of the preferred
shares plus the cumulative dividends paid to the Seller exceeds
$1,783,125 or, after two years from the Drilling Date, 112.5% of
the total of the first part of the Contingent Payment and
$986,063, less any reductions as mentioned in the previous
paragraph. The Group has a right to pay the Contingent Payment
prior to its maturity. If the Group pays the Contingent Payment
within two years from the Drilling Date, the first part of the
Contingent Payment shall be determined as $598,937.
The Group will appropriately account for this acquisition in its
consolidated financial statements for the year ending
December 31, 2009. The Group will measure the Contingent
Payment at its fair value as of the closing date. The Group has
not yet determined the fair value of the preferred shares or
fair value of the Contingent Payment, assets acquired and
liabilities assumed as of the date of issuance of its
consolidated financial statements for the year ended
December 31, 2008. The Group is in the process of obtaining
third-party valuations of assets and liabilities of the BCG
Companies; consequently, the allocation of the purchase price
has not yet been performed.
F-78